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Lifecycle 9500HR Series Exercise Bikes

How To...REMOVE AND REPLACE THE DRIVE BELT

Tools Required:

Two Standard screwdrivers, long-nose pliers, or E-ring tool

STEP 1

Remove the Housing. Refer to “How To....” in this section.

STEP 2

Remove the Alternator Belt. Refer to “How To….” in this section.

STEP 3

Loosen the hex bolt on the bracket assembly and slacken the belt.

STEP 4

Remove the three FLAT INNER E-RINGS and the BENT OUTER E-RING. Use either two screwdrivers, long-nose
pliers, or an E-Ring tool.

CAUTION! THE E-RINGS ARE UNDER LOAD. PLEASE REMOVE THEM SLOWLY AND CAREFULLY.

STEP 4

From the BELT side, use a center punch and a small hammer to tap out the SHAFT from the PULLEY BRACKET.

STEP 5

Pull the PULLEY forward and out of the bike frame and remove the BELT.

STEP 6

Reassembly is the reverse of removal.

Lifecycle 9500HR Series Exercise Bikes

Remove
E-Rings

Loosen
Hardware

Содержание 9500HR

Страница 1: ...Lifecycle 9500HR Belt Drive Series Exercise Bikes Customer Support Services SERVICE MANUAL TM...

Страница 2: ...ting guides and diagnostic mode to isolate cause When applicable guides are listed by problem symptom followed with suggestions of probable cause s Once source of problem is identified consult How To...

Страница 3: ...andlebars you ll be much more likely to stick with your exercise plan and accomplish your goals The ability to select a program to match your particular needs is what distinguishes Lifecycle bikes as...

Страница 4: ...ALTERNATOR VOLTAGE TEST 18 NO HEART RATE OR DISPLAY READS NO HEART RATE 19 HANDLEBAR LIFEPULSE GRIPS LOOSE 20 SECTION II DIAGNOSTIC MODES DIAGNOSTICS STATE HOW TO ENTER 2 DIAGNOSTICS STATE OVERVIEW 3...

Страница 5: ...DIAGNOSTICS STATE 15 PHOTO SHOOT 8 SOLELY USED FOR A PHOTO SHOOT SECTION III How To REMOVE AND REPLACE THE ALTERNATOR 2 ALTERNATOR BELT 3 DRIVE BELT 4 CRANK ARM AND BEARINGS 5 6 SEAT ASSEMBLY 7 MAIN W...

Страница 6: ...cycle are registered trademarks of Brunswick Corporation Lifepulse Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation Any use of these trademarks without the express wri...

Страница 7: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION I TROUBLESHOOTING GUIDES...

Страница 8: ...y Loose wire connections Disconnect then reconnect connections Worn or damaged wire harnesses Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute...

Страница 9: ...aged harness Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Display Console Malfunctioning Alternator Control Board Test with substitute Alternator Control...

Страница 10: ...nnect connections Worn or damaged wire harnesses Inspect wire harnesses Replace worn or damaged harnesses Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Dis...

Страница 11: ...nect then reconnect the connections Worn or damaged harnesses Inspect wire harnesses Replace worn or damaged harnesses Malfunctioning Alternator Control Board Test with substitute Alternator Control B...

Страница 12: ...han 45 RPM Attempting to enter improper duration of time Refer to Operation Manual for time duration requirements Malfunctioning Display Console Test with substitute Display Console Replace malfunctio...

Страница 13: ...nctioning Display Console Test with substitute Display Console Replace malfunctioning Display Console Malfunctioning Alternator Control Board Test with substitute ACB Replace defective Alternator Cont...

Страница 14: ...m not available Refer to Operation Manual for program availability Keypad is cold Massage keypad with fingertips Display Console connection loose Test with substitute Display Console Replace malfuncti...

Страница 15: ...ose wire connections Disconnect then reconnect connections Worn or damaged wire harnesses Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Dis...

Страница 16: ...nspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Display Console Malfunctioning Alternator Control Board...

Страница 17: ...connect connections Worn or damaged harnesses Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Display...

Страница 18: ...Disconnect then reconnect connections Worn or damaged harnesses Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Display Console Replace malfu...

Страница 19: ...alfunctioning Pulley Clutch or Freewheel Alternator Belt excessively tight Inspect belt deflection Adjust as necessary Alternator Belt Deflection 1 4 inch 6mm Alternator Belt Alignment is not centered...

Страница 20: ...Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Display Console Malfunctioning Alternator Control Boar...

Страница 21: ...e lead Worn Battery Wires Inspect Wires Replace Wires or harness Battery leads grounding upon frame Inspect leads Replace battery Malfunctioning Display Console Test with substitute Display Console Re...

Страница 22: ...rectly Adjust Foot Pads Floor surface not level Position Exercise Bike upon level surface Stabilizer Bar not attached firmly to frame Tighten attaching hardware Wheel s damaged Replace damaged wheel s...

Страница 23: ...roperly or worn Inspect Bearings Adjust or replace as necessary Alternator Belt excessively loose Inspect belt deflection Adjust as necessary Alternator Belt Deflection 1 4 inch 6mm Alternator Belt wo...

Страница 24: ...age 1 Attach DC voltmeter to Alternator Voltmeter positive probe to Alternator red lead Voltmeter negative lead to Alternator black lead 2 Maintain pedal speed greater than 45 RPM 3 Press START key Al...

Страница 25: ...se Assembly Life Pulse handlebar Verify that the handlebar is functioning See diagrams Using an ohmmeter verify continuity between Lifepulse sensor and cable connection See wiring diagram for pin loca...

Страница 26: ...Handlebar grips loosening Excessive wear or damage to grip Replace the handlebar assembly Lifepulse sensor molding loose Cleaning solution that contains an acid or ammonia base Replace the Lifepulse S...

Страница 27: ...21 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 28: ...22 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 29: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION II DIAGNOSTIC MODES...

Страница 30: ...ENTER DIAGNOSTIC MODES Diagnostics can be entered while holding the 5 key and pressing the Start key while pedaling the bike over 45 RPM s The Enter key will prompt you forward while the Clear Pause k...

Страница 31: ...ATE 6 MAXIMUM PROGRAM DURATION MAXIMUM PROGRAM TIME DIAGNOSTICS STATE 7 TELEMETRY ENABLE DISABLE TELEMETRY ENABLE DISABLE DIAGNOSTICS STATE 8 ENGLISH METRIC UNITS ENGLISH UNITS METRIC UNITS CONFIGURAT...

Страница 32: ...KEYS DISPLAYED CHARACTER 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 DISPLAY LOCK L RACE MODE R WATTS METS MODE W UP U DOWN D Pressing the CLEAR PAUSE key will abort DIAGNOSTICS and return to the PRESS ST...

Страница 33: ...ENTER key will advance to DIAGNOSTICS STATE 4 DIAGNOSTICS STATE 4 LIFEPULSE and NETWORK STATUS TESTS The PROGRAM VERSION NUMBER of the HEART RATE DSP board 05 software ex P1 80 will be displayed in t...

Страница 34: ...be turned ON or OFF By default the LC9500RHR will have TELEMETRY ON The DOWN ARROW will turn off the telemetry The UP ARROW will turn on the telemetry and display a heart shape in the program profile...

Страница 35: ...AR PAUSE key will return to DIAGNOSTICS STATE 8 Pressing the START ENTER key will advance to DIAGNOSTICS STATE 10 DIAGNOSTICS STATE 10 WATTS Within this state WATTS can be enabled or disabled The UP A...

Страница 36: ...ected The DOWN ARROW backs up through the list of available programs and back to the total hours displayed Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 12 Pressing the START ENTER key...

Страница 37: ...9 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 38: ...10 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 39: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION III How To SERVICE AND REPAIR GUIDES SECTION III...

Страница 40: ...ATOR forward to relieve the belt tension then loop the BELT around the small FLYWHEEL SHAFT Once the BELT is free temporarily set it on top of the PULLEY to keep it out of the way STEP 6 Remove the PI...

Страница 41: ...on top of the PULLEY to keep it out of the way STEP 6 Remove the three FLAT INNER E RINGS and the BENT OUTER E RING Use either two screwdrivers long nose pliers or an E Ring tool CAUTION THE E RINGS A...

Страница 42: ...and slacken the belt STEP 4 Remove the three FLAT INNER E RINGS and the BENT OUTER E RING Use either two screwdrivers long nose pliers or an E Ring tool CAUTION THE E RINGS ARE UNDER LOAD PLEASE REMO...

Страница 43: ...mp bolts two split washers and four bearing clamps DO NOT reuse STEP 5 Bend the outward tab of the TAB LOCK WASHER to allow rotation of the REVERSE THREADED LOCK NUT Using the 32mm crank arm wrench lo...

Страница 44: ...with the bent tab facing toward the bike FRAME Slide the key of the TAB LOCK WASHER through the notch and into position against the CRANK BEARING NUT ASSEMBLY Align the flat of the bent TAB against t...

Страница 45: ...ired 1 2 inch wrench Standard screwdriver 5 32 inch Hex key wrench STEP 1 Using a inch wrench remove the four mounting bolts that secure the seat to the frame STEP 2 Reassemble in the reverse order al...

Страница 46: ...f you were the user gripping the Lifepulse heart rate monitoring sensors if screw access holes are already provided in the sensor you wish to replace simply remove the two screws and continue to Step...

Страница 47: ...en wire to the back of the new pre assembled ground sensor assembly this will be the assembly with the screw access holes in the sensor and locate it into position This is the sensor on which the fing...

Страница 48: ...Ground yourself to the machine by attaching one end of a DISPOSABLE ANTI STATIC GROUNDING STRAP to your wrist and the other to a suitable grounding point on the exercise bike e g the metal part of the...

Страница 49: ...t side place a 5 8 inch open end wrench on the PEDAL BOLT and turn the wrench counterclockwise STEP 3 With a phillips screwdriver remove the screw on the user right side seat post shroud Once removed...

Страница 50: ...e wrench clockwise STEP 2 To remove the RIGHT PEDAL place a 5 8 inch open end wrench on the PEDAL BOLT and turn the wrench counterclockwise STEP 3 Install the new PEDALS onto the CRANK ARMS To tighten...

Страница 51: ...rnal retaining pliers into the SEAT PIN RETAINING RING Guide the SEAT PIN RETAINING RING out from the SEAT PIN ASSEMBLY STEP 3 Pull the SEAT PIN PIN ASSEMBLY away from the bike frame STEP 4 Insert the...

Страница 52: ...ve the two STABILIZER BOLTS from the bottom of the STABILIZER BAR Remove the STABILIZER BAR from the bike frame STEP 3 Install the new STABILIZER BAR and tighten the bolts to a torque of 25 to 30 in l...

Страница 53: ...d under HOUSING Refer to SEE HOW TO in this section STEP 3 Remove the decal located on the front of the telemetry housing with a flat head screwdriver STEP 4 Using your Phillips head screwdriver loose...

Страница 54: ...25 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 55: ...26 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 56: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION IV WIRING BLOCK DIAGRAMS AND PARTS IDENTIFICATION SECTION IV...

Страница 57: ...2 Lifecycle 9500HR Series Exercise Bikes WIRING BLOCK DIAGRAM...

Страница 58: ...t Met Console Case OK36 01034 0005 Stabilizer Bar SK18 00070 0000 Leg Covers 2 OK18 01006 0000 Plunger Assembly SK18 00136 0000 Seat w Seatpost AK18 00127 0002 Seatpost AK18 00157 0000 Seat OK18 01265...

Страница 59: ...r Arm Assembly AK46 00024 0002 Pulley w Plate OK46 01007 0000 Power Grip Belt Ok46 01009 0000 Crankarm Pulley Assembly AK46 00015 0000 Crankarm only OK18 01281 0000 Freewheel Pulley Assembly AK46 0001...

Страница 60: ...t Met AK46 00047 0006 Jap CCD Console Case OK36 01034 0005 Stabilizer Bar SK18 00070 0000 Leg Covers 2 OK18 01006 0000 Plunger Assembly SK18 00136 0000 Seat w Seatpost AK18 00127 0002 Seatpost AK18 00...

Страница 61: ...01008 0003 Idler Arm Assembly AK46 00024 0002 Pulley w Plate OK46 01007 0000 Power Grip Belt Ok46 01009 0000 Crankarm Pulley Assembly AK46 00015 0000 Crankarm only OK18 01281 0000 Freewheel Pulley As...

Страница 62: ...pn Met AK46 00047 0008 Itl Eur AK46 00047 0009 Dut Eur AK46 00047 0007 Frn Met t Console Case OK36 01034 0005 Stabilizer Bar SK18 00070 0000 Leg Covers 2 OK18 01006 0000 Plunger Assembly SK18 00136 00...

Страница 63: ...6 01008 0003 Idler Arm Assembly AK46 00024 0002 Pulley w Plate OK46 01007 0000 Power Grip Belt Ok46 01009 0000 Crankarm Pulley Assembly AK46 00015 0000 Crankarm only OK18 01281 0000 Freewheel Pulley A...

Страница 64: ...tl Eur AK46 00048 0009 Dut Eur AK46 00048 0007 Frn Met t Console Case OK36 01034 0005 Stabilizer Bar SK18 00070 0000 Leg Covers 2 OK18 01006 0000 Plunger Assembly SK18 00136 0000 Seat w Seatpost AK18...

Страница 65: ...008 0003 Idler Arm Assembly AK46 00024 0002 Pulley w Plate OK46 01007 0000 Power Grip Belt Ok46 01009 0000 Crankarm Pulley Assembly AK46 00015 0000 Crankarm only OK18 01281 0000 Freewheel Pulley Assem...

Страница 66: ...11 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 67: ...12 Lifecycle 9500HR Series Exercise Bikes NOTES...

Страница 68: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION IV WIRING BLOCK DIAGRAMS AND PARTS IDENTIFICATION SECTION IV...

Страница 69: ...2 Lifecycle 9500HR Series Exercise Bikes WIRING BLOCK DIAGRAM...

Страница 70: ...1 Lifecycle 9500HR Series Exercise Bikes SECTION V MISCELLANEOUS INFORMATION SECTION V...

Страница 71: ...2 Lifecycle 9500HR Series Exercise Bikes MODEL IDENTIFICATION and SERIAL NUMBER LOCATION Serial Number...

Страница 72: ...side C Outside C Alternator Control C Heatsink C Connectors I I Board I Drive Belt I Crank Bearings I Pedals C I Pully Clutch C L Alternator Flywheel C Seat Post Shaft C Plunger Assembly I Seat Top Su...

Страница 73: ...oblem we have included for your convenience a FAX form on the following page Simply make a copy or copies of the FAX sheet and fill in the necessary information You may FAX us at any time 24 hours a d...

Страница 74: ...M ITEM NO PART NUMBER DESCRIPTION QUANTITY 1 2 3 4 5 6 PRODUCT TROUBLESHOOTING PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM TIME RECEIV...

Страница 75: ...6 Lifecycle 9500HR Series Exercise Bikes NOTES...

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