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Types of Defects and the Countermeasures

Содержание VR657*LVMP

Страница 1: ...FL67646518 July 2015 Printed in Korea MODEL VR657 LVMP VR657 LVMP VR95 Ser VR86 Ser ROBOTIC CLEANER SERVICE MANUAL Caution Please read the safety cautions of this booklet before the maintenance of the product ...

Страница 2: ... Remote Controller 5 Technical Descriptions of the Parts 6 Safety Cautions and Verifications During the Repair 7 How to Disassemble Assemble and Repair Major Parts 8 Cabling Diagram 9 Types of Defects and the Countermeasures 10 How to Use R Manager RK diagnosis program 11 How to Use Black Box Viewer 12 Deal Drawing of the Structure and List of the Parts ...

Страница 3: ...0mm x 89mm Accessary Home station remote controller Filter Cleaning Brush Brush Main Function Turbo Mode Learning Mode Obstacle Sensing Anti Plunge function Scheduled Cleaning Error Displaying Navigation Auto Manual Recharging Corner Clean Voice Messaging Map Drawing Spot Cleaning Repeat Cleaning My Space Cleaning Cell by Cell cleaning Zigzag Cleaning Home Station ITEM Home Station Model VR621 Rat...

Страница 4: ... 4 Structure and Name of Each Part Robot Cleaner ...

Страница 5: ... 5 Structure and Name of Each Part Robot Cleaner ...

Страница 6: ... 6 Cautions and Methods during the Usage ...

Страница 7: ... 7 Cautions and Methods during the Usage ...

Страница 8: ... 8 Cautions and Methods during the Usage ...

Страница 9: ... 9 Cautions and Methods during the Usage 1 About Dust Bin ...

Страница 10: ...ng clean thoroughly with cleaning brush and the cleaner Never clean the filter with water When it is washed with water the cleaning performance will be degraded Make sure to install the dust bin filter HEPA filter sponge filter to the dust bin after the cleaning If the dust bin or dust bin filter is not installed dust may enter inside Roboking and cause disorder ...

Страница 11: ...ake sure to clean the agitator Clean periodically after 10 usages in ordinary homes If the agitator stops by foreign object during the cleaning a voice alarm of check foreign object in the agitator at the bottom will sound At this time remove the foreign object stuck in the agitator before the usage Side agitator rotates synchronized with the bottom agitator If the bottom agitator does not rotate ...

Страница 12: ... 12 Cautions and Methods during the Usage 4 Cleaning the Side Brush ...

Страница 13: ... 13 Cautions and Methods during the Usage 5 Cleaning the Sensor Charging Terminal ...

Страница 14: ... 14 Cautions and Methods during the Usage 6 How to Install the Home Station ...

Страница 15: ... 15 Cautions and Methods during the Usage 7 How to Charge the Battery ...

Страница 16: ... 16 Cautions and Methods during the Usage 8 Remaining Battery Charge Indicator ...

Страница 17: ...ain power button do not turn it on while pressing the button at the top of the cleaning robot Button operation may be delayed Even if the main body power switch is turned on Micom does not operate so there is no change is the status indication window To start Micom press the start stop button of the main body for 1 second after turning on the main body power switch Then Micom will start LED of the...

Страница 18: ... 18 How to Use Main Body Operation Buttons and Remote Controller How to Start and Stop Cleaning ...

Страница 19: ... 19 How to Use Main Body Operation Buttons and Remote Controller Time Setting ...

Страница 20: ... 20 How to Use Main Body Operation Buttons and Remote Controller Schedule Cleaning ...

Страница 21: ... 21 How to Use Main Body Operation Buttons and Remote Controller Cleaning Modes If you want to change the mode during the operation press and select the mode ...

Страница 22: ... 22 How to Use Main Body Operation Buttons and Remote Controller My space clean ...

Страница 23: ... 23 How to Use Main Body Operation Buttons and Remote Controller Manual Cleaning and Spot Cleaning ...

Страница 24: ... 24 How to Use Main Body Operation Buttons and Remote Controller Turbo Mode Repeat Mode and Learning Mode ...

Страница 25: ... 25 How to Use Main Body Operation Buttons and Remote Controller Location Search Function ...

Страница 26: ... 26 How to Use Main Body Operation Buttons and Remote Controller Smart Diagnosis ...

Страница 27: ... 27 How to Use Main Body Operation Buttons and Remote Controller Smart Diagnosis ...

Страница 28: ... 28 Technical Descriptions of the Parts Suction Motor Manufacturer Nidec ...

Страница 29: ... 29 Technical Descriptions of the Parts Agitator Motor Manufacturer STANDARD ...

Страница 30: ... 30 Technical Descriptions of the Parts Wheel Motor Manufacturer SHARP ...

Страница 31: ...rer SHARP Model Name GP2Y051SK0F Operation Voltage DC 4 5V 5 5V Measurable Distance 2 15 cm Connector Voltage Output L 30 Min 0 25 Typ 0 4 Max 0 55 V Minimum Maximum Distance Voltage Difference Min 1 95 Typ 2 25 Max 2 55 V Average Current Supply Typ 12 Max 22 mA ...

Страница 32: ...k Applied frequency 40 1 Transmission Sound Pressure Level 122 00 123 16 0dB 0 02mPa 10Vrms 30cm Reception Sensitivity 58 06 54 54 0dB 10V Pa 30cm Angle of Beam Spread 90 10 6 dB down angle Capacitance 2100 20 1KHz Max Input Voltage 20 Vrms Operation Temperature Range 30 80 Storage Temperature Range 40 85 ...

Страница 33: ... 33 Technical Descriptions of the Parts Battery Manufacturer LG Chem ...

Страница 34: ... 34 Technical Descriptions of the Parts PCM Protection Circuit Module Manufacturer LG Chem ...

Страница 35: ... 35 Technical Descriptions of the Parts Battery Manufacturer LG Chem ...

Страница 36: ...battery pack 8 3 Short circuit Be careful of the short circuit of the batter pack If there is a short circuit in the batter pack over current will flow and there is a risk of device damage or heat generation Do not expose it to heat 8 4 Exposure to moist environment Do not use the battery pack in a moist state The current leakage by the moist of the insulating material inside the pack may cause de...

Страница 37: ...se the designated parts for replacement parts during the repair 5 Use appropriate tools for repair 6 Make sure to check the damage of the power cable etc before the repair If the sheath is peeled or if there is a short circuit make sure to firmly connect it and wrap it with insulation tape 7 Check the parts with problems using the diagnosis program before and after the repair 8 Check if the upper ...

Страница 38: ...ery connector hook with hand Battery is completely separated from the set Battery is at the bottom when the main body is flipped over Disassemble the battery by unscrewing the bolts using a driver Battery Disassembly Make sure to disassemble the battery before the disassembly assembly work After setting power switch to OFF then unscrew two battery screws by using a driver and disassemble the batte...

Страница 39: ...ing point After lig htly pressing front of the set with one hand The front hook of the set is lifted with a tick sound Insert both hands into the separated gap Separate left and right hook to down direction Cover Assembly 1 Open COVER 2 Take out Dust Bin 3 Separate DÉCOR COVER 3 Separate DÉCOR COVER 3 Separate DÉCOR COVER 3 Separate DÉCOR COVER ...

Страница 40: ...Remove 8 bolts Lift BODY COVER Main board connector position Insert hand under BODY COVER to separate the connector 3 Separate DÉCOR COVER 3 Separate DÉCOR COVER 4 Separate BODY COVER 4 Separate BODY COVER 5 After separating COVER ASSEMBLY ...

Страница 41: ...k and separate micro switch Take out wire from hook and separate speaker Remove 3 screws Lightly lift top cover to take out WINDOW GLASS 6 Separate VISION BOARD wire 7 Separate USB PCB 8 Separate Dust Bin Sensor Switch 9 Separate Speaker 10 Separate WINDOW GLASS 10 Separate WINDOW GLASS ...

Страница 42: ...out wire from hook Separate 6 screws Separte UI PCB Separate wire 11 Separate VISION BOARD 12 Separate TOP COVER ASS Y 13 After TOP COVER ASS Y is separated 14 Separate HOLDER 15 Separate UI PCB wire 16 After INNER COVER is separated ...

Страница 43: ...so that the wire can move well Cautions during Top Cover reassembly During the assembly wire may be imprinted so insert into the hook to divided to groups of 3 Arrange the wires not to be stuck in the top cover and lock spring to top cover Arrange well after top cover assembly so that the wire can move well If it is not inserted in to the guide wire may be pressed by the vision board and disconnec...

Страница 44: ...arate hook using narrow driver Pull hard upward Lock indicated eight hooks with both sides Window viewing disassembly 1 Separte left hoo Be careful not to break 2 Separate right hook Be careful not to break 3 Separate center hook 4 Separate WINDOW VIEWING 1 5 Separate WINDOW VIEWING 2 6 Reassemble WINDOW VIEWING Be careful not to break ...

Страница 45: ...xt to the both side wheels Separate connector to separa te WINDOW LED Separate 4 IR PCB Separate 2 PSD Base Assembly 1 Shape of BASE ASSEMBLY 2 Separate WINDOW LED 2 Separate WINDOW LED 2 After WINDOW LED is separated 3 Separate Ultrasonic Sensor 4 Separate IR PCB PSD sensor ...

Страница 46: ... Spread the guide with fingers to separate micro switch Separate from hook 5 Separate SUCTION module 6 Separate both side WHEEL ASS Y 7 Separate main board connector 8 Separate main board 9 Separate MOP sensor wire 10 Separate CLIFF sensor wire ...

Страница 47: ...nserting dr iver into the groove in the caster Lift by inserting driver into the caster 11 Separate CLIFF sensor 12 Separate OFS sensor 13 Separate recharging connector 14 Separate AIR guide 15 Separate front caster 16 Separate rear caster ...

Страница 48: ...ng Base assembly reassembly Assemble power switch according to the assembly directions and be careful for the dust prevention cap not to be taken off during the assembly Assemble harness in the connector CONTACT guide to prevent assembly defect Connector CONTACT has R L markings so assemble according to the directions First insert the connector and then assemble CLIFF to minimize the insufficient ...

Страница 49: ...ctor to be at the bottom and the central CLIFF to be at the left side First insert the connector and assemble both sides PSD for the connector to be at the top During the assembly of WINDOW LED in BASE be careful not to have the rear IR wire pressed If wire is over the guide it may be pressed by the main board during the assembly and it may cause short circuit Assemble after inserting all connecto...

Страница 50: ...does not go over to motor fan side If it is not properly inserted the mop sensor function will not work properly so check whether it works after the assembly Assemble the marked part to face upward and assemble rubber gasket inside the support If the wire touches the fan it causes abnormal noise so firmly fix to the guide ...

Страница 51: ...Major Parts Disassemble by spreading the hook to both sides Disassemble motor by unscrewing 2 screws Separate Wheel 1 Separate harness and spring 2 Separate COVER WHEEL 3 Separate WHEEL 4 Disassemble Motor 5 When WHEEL is disassembled ...

Страница 52: ... Wheel Cautions during the reassembly of the Wheel Wire After inserting motor in the COVER rotate left and right to assemble according to the 3 holes of the motor and the COVER First insert 2 line wire into the guide after assembly the micro switch Do not impose unnecessary force on motor PCB or magnetize during the reassembly Insert IR signal wire into first and second guide with u shaped way and...

Страница 53: ... 53 Insert NTC wire into wheel cover guide with U shaped way and then arrange the NTC part Fasten the wire and NTC with attaching EPDM not to be taken off from wheel assembly ...

Страница 54: ... Disassemble Assemble Major Parts Separate Agitator 1 Separate SIDE brush 2 Separate COVER DÉCOR 3 Separate BASE ASS Y nozzle 4 Separate BASE ASS Y nozzle 5 Separate agitator brush 6 Separate agitator motor ASS Y ...

Страница 55: ...he hook with palm Cautions during the reassembly of Nozzle cover 7 Right side agitator motor ASS Y 8 Left agitator motor ASS Y First insert the yellow part push the bar all the way to the right and then assemble the left part Assemble by pressing the upper side hook with a finger First assemble the left hook Assemble the hook by pressing hard the right side hook with palm ...

Страница 56: ... to the right side Open the cover completely and urn until it is separated Take out dust bin filter from the hook with hand Separate TANK ASS Y DUST 1 Separate handle 2 Separate dust bin cover 3 Separate PLATE COVER 4 Disassemble dust bin filter 5 Dust bin deal drawing ...

Страница 57: ...er Take out of BASE with finger Cautions during reassembly of TANK ASS Y DUST Separate power switch ASS Y 1 Separate power switch 1 2 Separate power switch 2 3 Separate power switch 3 Place the cover on the dust bin and assemble by pressing the left part of the cover with hand When you lightly hit the right part of the cover it will be inserted ...

Страница 58: ... into base hook Off polar wire should be pushed and arranged manually at the top of the base plane Make sure polar direction of switch X O Off polar wire should not be exposed to upper of switch assembly SUCTION module disassembly ...

Страница 59: ...screw Disassemble after removing 2 screws Push up with both thumbs Push up lightly the receptacle with driver Being switch applied first of all turn off the switch Separate Charger Battery Assembly 1 Disassemble power cord from condenser 2 Disassemble BODY BASE 3 Disassemble COVER BODY 4 Disassemble COVER FRONT 5 Separate connector 6 Separate wire ...

Страница 60: ...working part to be facing to the right Push top of holder pull and pick out Pick out receptacles from switch pushing switch hooks 7 Separate spring 8 Separate power cord 1 f 8 Separate power cord 2 switch applied 8 Separate power cord 3 switch applied 8 Separate power cord 4 9 Separate PLATE GUIDE and PCB ...

Страница 61: ... 61 Separate stopper with hands or equipments Separate stopper with hands or equipment 10 Separate STOPPER 1 10 Separate STOPER 2 ...

Страница 62: ... 62 Cabling Diagram ...

Страница 63: ... 63 Types of Defects and the Countermeasures ...

Страница 64: ... 64 Types of Defects and the Countermeasures ...

Страница 65: ... 65 Types of Defects and the Countermeasures ...

Страница 66: ... 66 Types of Defects and the Countermeasures ...

Страница 67: ... 67 Types of Defects and the Countermeasures ...

Страница 68: ... 68 Types of Defects and the Countermeasures ...

Страница 69: ... 69 Types of Defects and the Countermeasures ...

Страница 70: ... 70 Types of Defects and the Countermeasures ...

Страница 71: ... 71 Types of Defects and the Countermeasures ...

Страница 72: ... 72 Types of Defects and the Countermeasures ...

Страница 73: ... 73 Types of Defects and the Countermeasures ...

Страница 74: ... 74 Types of Defects and the Countermeasures ...

Страница 75: ... 75 Types of Defects and the Countermeasures ...

Страница 76: ... 76 How to Use R Manager RK diagnosis program ...

Страница 77: ... 77 How to Use R Manager RK diagnosis program ...

Страница 78: ... 78 How to Use R Manager RK diagnosis program ...

Страница 79: ... 79 How to Use R Manager RK diagnosis program ...

Страница 80: ... 80 How to Use R Manager RK diagnosis program ...

Страница 81: ... 81 How to Use R Manager RK diagnosis program ...

Страница 82: ... 82 How to Use R Manager RK diagnosis program ...

Страница 83: ... 83 How to Use R Manager RK diagnosis program ...

Страница 84: ... 84 How to Use R Manager RK diagnosis program ...

Страница 85: ... 85 How to Use R Manager RK diagnosis program ...

Страница 86: ... 86 How to Use R Manager RK diagnosis program ...

Страница 87: ... 87 How to Use Black Box Viewer ...

Страница 88: ... 88 How to Use Black Box Viewer ...

Страница 89: ... 89 How to Use Black Box Viewer ...

Страница 90: ... 90 How to Use Black Box Viewer ...

Страница 91: ... 91 How to Use Black Box Viewer ...

Страница 92: ... 92 How to Use Black Box Viewer ...

Страница 93: ... 93 How to Use Black Box Viewer ...

Страница 94: ... 94 How to Use Black Box Viewer Repeat Repeat ...

Страница 95: ... 95 Deal Drawing of the Structure and List of Parts Base Assembly BBA2 BBU1 BSN2 ACS1 ACS2 BBA1 BPM1 BBU1 BSN2 BPM1 BHS9 BCS1 BBB1 BAA1 BAW1 BRL1 BSN1 BHS4 BAW1 BHS5 BHS2 MGJ185 EV ...

Страница 96: ... 96 BRB2 BFC1 BRB1 BSB1 AAB1 AAB2 BSG1 BCD1 BCD2 BCB1 BSC2 BAC1 BBN1 SC02 SC02 EV ...

Страница 97: ... 97 BMD1 BMD1 BWH1 BWH1 BWW2 BHS1 BSC3 BSC3 BHS1 BWA1 BWA2 BWW1 BGA1 BGT1 BMD2 BFF1 BHS3 EV ...

Страница 98: ... 98 BCS2 BSN2 BSS1 BHS8 BWL1 BPS1 BPS2 BHS7 BHS6 EV ...

Страница 99: ... 99 Deal Drawing of the Structure and List of Parts Cover Assembly CCD1 CWA1 CPB1 CPA2 CSP1 CSP2 CHD1 CCC1 CPU1 CHS2 CSA1 CCI1 CCV1 CHS3 CLA1 CCT1 CGK1 CWV1 EV ...

Страница 100: ... 100 Deal Drawing of the Structure and List of Parts Charger Battery APP1 AHR1 ABB1 AAC1 ACB1 APG1 APC1 ACF1 ATC1 ASC1 CCP1 AHS1 AAS1 CSW1 AAS2 EV ...

Страница 101: ... 101 Deal Drawing of the Structure and List of Parts Tank Assembly Dust TBF1 THC1 TCO1 TGA1 TPC1 TTD1 TFE1 TFA1 TFF1 TSC1 TLC1 EV ...

Страница 102: ... 102 ARC1 AFB1 BSA1 AMP1 ANM1 Deal Drawing of the Structure and List of Parts Remote Controller Assembly Accessory Assembly EV ...

Страница 103: ...PP1 EBR74309201 PCB Assembly Power R ARC1 AKB73616014 Remote Controller Assembly R ASC1 MHY62904801 Spring Coil R ATC1 MJP62031202 Terminal Contact R BAA1 AEC73617801 Guide Assembly Air R BAC1 MCD61842801 Connector Pin R BAW1 EBF61755102 Switch Assembly R BBA1 ABA74252601 Bracket Assembly R BBA2 ABA74250201 Bracket Assembly R BBB1 MAM62783901 Base Body R BBN1 AAN74050401 Base Assembly Nozzle R BBU...

Страница 104: ... Sensor Assembly R BSS1 EBR74308901 PCB Assembly Sub R BWA1 AJW73110501 Wheel Assembly R BWA2 AJW73110401 Wheel Assembly R BWH1 MKB62122701 Wheel R BWL1 MKC64259601 Window LED R BWW1 MCK67066101 Cover Wheel R BWW2 MCK67047001 Cover Wheel R CCC1 MCK67046201 Cover Connector R CCD1 MCK67125610 Cover Decor R CCI1 MCK67065109 Cover Inner R CCP1 MCK67105101 Cover Spring R CCT1 MCK67064801 Cover Top R CC...

Страница 105: ...090101 Brush Assembly Filter R TCO1 MCK67065401 Cover Dust R TFA1 ADV74225701 Frame Assembly Filter R TFE1 MDJ62305402 Filter Exhaust R TFF1 MDQ63216601 Frame Filter R TGA1 MDS61976904 Gasket R THC1 MEB62614101 Handle Carrier R TLC1 4026FI3706E Locker R TPC1 MGJ63261601 Plate Cover R TSC1 4970FI3224F Spring Coil R TTD1 MJM62444801 Tank Dust R ...

Страница 106: ...Power R ARC1 AKB73616014 Remote Controller Assembly R ASC1 MHY62904801 Spring Coil R ATC1 MJP62031202 Terminal Contact R BAA1 AEC73617801 Guide Assembly Air R BAC1 MCD61842801 Connector Pin R BAW1 EBF61755102 Switch Assembly R BBA1 ABA74252601 Bracket Assembly R BBA2 ABA74250201 Bracket Assembly R BBB1 MAM62783901 Base Body R BBN1 AAN74050401 Base Assembly Nozzle R BBU1 MBD62183801 Bumper Body R B...

Страница 107: ...01 PCB Assembly Sub R BWA1 AJW73110501 Wheel Assembly R BWA2 AJW73110401 Wheel Assembly R BWH1 MKB62122701 Wheel R BWL1 MKC64259601 Window LED R BWW1 MCK67066101 Cover Wheel R BWW2 MCK67047001 Cover Wheel R CCC1 MCK67046201 Cover Connector R CCD1 MCK67125623 Cover Decor R CCI1 MCK67065109 Cover Inner R CCP1 MCK67105101 Cover Spring R CCT1 MCK67064801 Cover Top R CCV1 AFK73049601 Locker Assembly R ...

Страница 108: ...TCO1 MCK67065401 Cover Dust R TFA1 ADV74225701 Frame Assembly Filter R TFE1 MDJ62305402 Filter Exhaust R TFF1 MDQ63216601 Frame Filter R TGA1 MDS61976904 Gasket R THC1 MEB62614101 Handle Carrier R TLC1 4026FI3706E Locker R TPC1 MGJ63261601 Plate Cover R TSC1 4970FI3224F Spring Coil R TTD1 MJM62444801 Tank Dust R TTD1 MJM62444801 Tank Dust R ...

Страница 109: ...erminal Contact R BAA1 AEC73617801 Guide Assembly Air R BAC1 MCD61842801 Connector Pin R BAW1 EBF61755102 Switch Assembly R BBA1 ABA74252601 Bracket Assembly R BBA2 ABA74250201 Bracket Assembly R BBB1 MAM62783901 Base Body R BBN1 AAN74050401 Base Assembly Nozzle R BBU1 MBD62183801 Bumper Body R BCB1 MCK67050601 Cover Button R BCD1 MCK67144602 Cover Decor R BCD2 MCK67046702 Cover Decor R BCS1 MCK67...

Страница 110: ...BWW1 MCK67066101 Cover Wheel R BWW2 MCK67047001 Cover Wheel R CCC1 MCK67046201 Cover Connector R CCD1 MCK67125620 Cover Decor R CCI1 MCK67065109 Cover Inner R CCP1 MCK67105101 Cover Spring R CCT1 MCK67064801 Cover Top R CCV1 AFK73049601 Locker Assembly R CGK1 MDS61982205 Gasket R CHD1 MEG63078701 Holder Fixing R CHS2 EAD61925506 Harness Single R CHS3 EAD62086002 Harness Single R CLA1 MCK66271101 C...

Страница 111: ...Location Child Description Substitute SVC Code TFF1 MDQ63216601 Frame Filter R TGA1 MDS61976904 Gasket R THC1 MEB62614101 Handle Carrier R TLC1 4026FI3706E Locker R TPC1 MGJ63261601 Plate Cover R TSC1 4970FI3224F Spring Coil R TTD1 MJM62444801 Tank Dust R ...

Страница 112: ...01 Spring Coil R ATC1 MJP62031202 Terminal Contact R BAA1 AEC73617801 Guide Assembly Air R BAC1 MCD61842801 Connector Pin R BAW1 EBF61755102 Switch Assembly R BBA1 ABA74252601 Bracket Assembly R BBA2 ABA74250201 Bracket Assembly R BBB1 MAM62783901 Base Body R BBN1 AAN74050401 Base Assembly Nozzle R BBU1 MBD62183801 Bumper Body R BCB1 MCK67050601 Cover Button R BCD1 MCK67144602 Cover Decor R BCD2 M...

Страница 113: ...eel R BWL1 MKC64259601 Window LED R BWW1 MCK67066101 Cover Wheel R BWW2 MCK67047001 Cover Wheel R CCC1 MCK67046201 Cover Connector R CCD1 MCK67125620 Cover Decor R CCI1 MCK67065109 Cover Inner R CCP1 MCK67105101 Cover Spring R CCT1 MCK67064801 Cover Top R CCV1 AFK73049601 Locker Assembly R CGK1 MDS61982205 Gasket R CHD1 MEG63078701 Holder Fixing R CHS2 EAD61925506 Harness Single R CHS3 EAD62086002...

Страница 114: ...scription Substitute SVC Code TFE1 MDJ62305402 Filter Exhaust R TFF1 MDQ63216601 Frame Filter R TGA1 MDS61976904 Gasket R THC1 MEB62614101 Handle Carrier R TLC1 4026FI3706E Locker R TPC1 MGJ63261601 Plate Cover R TSC1 4970FI3224F Spring Coil R TTD1 MJM62444801 Tank Dust R ...

Страница 115: ......

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