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LG MS-7042MK, Руководство по обслуживанию

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LG MS-7042MK Скачать руководство пользователя страница 15

5-5

H. AIR DUCT ASSEMBLY REMOVAL

1) Disconnect the leadwire from lamp.

2) Remove the mounting screw to Latch Board.

I. MAGNETRON REMOVAL

1) Disconnect the leadwire from the high voltage

transformer.

2) Carefully remove the mounting screws holding the

magnetron to the waveguide.

3) Remove the magnetron ASS’Y until the tube is

clear from the waveguide.

NOTE:
1. When removing the magnetron, make sure its

dome does not hit any adjacent parts, or it may be
damaged.

2. When replacing the magnetron, be sure to install

the magnetron gasket in the correct position and
be sure that the gasket is in good condition.

3. After replacing the magnetron, check for microwave

leakage with a survey meter around the
magnetron. Microwave energy must be below the

limit of 5 mW/cm

2

. (With a 275 ml. water load).

Make sure that gasket is rigidly attached to the

magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.

J. REMOVING THE TURNTABLE MOTOR

1) Remove the turntable.
2) Remove the turntable shaft VERY CAREFULLY

with a slotted screwdriver.

3) Lay the unit down on its back.
4) Remove the turntable motor cover.

The turntable base cover is easily removed by

pinching the six parts with a wire cutting.

5) Disconnect the leadwire from the turntable motor

terminals.

6) Remove the screw securing the turntable motor to

the oven cavity ASS’Y

7) After repairing the motor, rotate the removed

turntable motor cover.

8) Fit the turntable motor cover’s projecting part to the

base plate slit.

NOTE:
1. Remove the wire lead from the turntable motor

VERY CAREFULLY.

2. Be sure to grasp the connector, not the wires, when

removing.

Waveguide

Magnetron
Gasket

Magnetron

Dome

Waveguide 
Bracket

Magnetron

Wire Leads

Turntable Motor

Содержание MS-7042MK

Страница 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL MS 7042MK CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL website http www lgservice com P NO 3828W5S2395 July 2002 Printed in Korea ...

Страница 2: ...eration 2 proper door closing 3 seal and sealing surfaces arcing wear and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any de...

Страница 3: ... CIRCUIT DESCRIPTION 4 4 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 11 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 SCHEMATIC DIAGRAM OF P C B 8 1 PRINTED CIRCUIT BOARD 8 2 P C B PARTS LIST 9 1 CONTENTS ...

Страница 4: ...rounded 700 Watts full microwave power IEC60705 2 450 MHz 2M213 0 99 min 99 sec 1715 16 W x 113 16 H x 125 8 D 123 16 W x 731 32 H x 115 8 D 24 7 lbs approx 26 9 lbs approx Touch Control System Clock 1 00 12 59 Microwave Power for Variable Cooking Power level HIGH Full power throughout the cooking time 9 Saute approx 90 of Full power 8 Reheat approx 80 7 Med High approx 70 6 Medium approx 60 5 Med...

Страница 5: ... operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free fro...

Страница 6: ...l surface unit or above a conventional wall oven 5 Use microwave oven in an ambient temperature less than 104 F 40 C 6 Place the microwave oven on a sturdy and flat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference GROUNDING INSTRUCTIONS For personal safety this appliance must be fully grounded at all...

Страница 7: ...ect the desired auto weight defrost programmed with weight pad 7 Q DEFROST 8 NUMBER Used to set for time of day cooking time power level or defrost weight 9 TIME Used to cook food for a desired time 10 POWER Used to select the desired power level for cooking 11 STOP CLEAR Used to stop oven and clear all entries except time of day 12 START One tap allows oven to begin functioning 4 1 OPERATING INST...

Страница 8: ...ered or to the clock 3 30 4 ONE TOUCH COOKING NOTE Heat only 1 package at a time 5 TIME COOKING 6 MULTI STAGE COOKING 7 AUTO DEFROST COOKING 8 CHILD LOCK This oven has a CHILD LOCK feature TO SET CHILD LOCK Touch the pad Touch and hold 0 pad L appear on the display TO CANCEL CHILD LOCK Touch the pad touch and hold 0 pad L disappear STOP CLEAR CLOCK NUMBER STOP CLEAR POPCORN STOP CLEAR 30 STOP CLEA...

Страница 9: ...M MICROWAVE RADIATION FIRE ELECTRICAL SHOCK AND HAZARDS WHEN SERVICING IT IS ESSENTIAL THAT ONLY MANUFACTURER S SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SHADED AREAS OF THE SCHEMATIC DIAGRAM NOTICE SINCE THIS IS BASIC SCHEMATIC DIAGRAM THE VALUES OF COMPONENTS AND SOME PARTIAL CONNECTIONS ARE SUBJECT TO CHANGE FOR IMPROVEMENT ...

Страница 10: ...oximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the high voltage diode and charging of the high voltage capacitor The negative 4 000 Volts DC is applied to the filament of the magnetron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the ...

Страница 11: ...hich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic rad...

Страница 12: ...e test probe must be removed no faster than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along t...

Страница 13: ...output P in watts is calculated from the following formula 4187 x T T is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Stirring devices and measuring instruments are selected in order to minimize addition o...

Страница 14: ...nd the oven E HIGH VOLTAGE TRANSFORMER REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor and high voltage capacitor 3 Remove the two screws h...

Страница 15: ...ake sure that gasket is rigidly attached to the magnetron To prevent microwave leakage tighten the mounting screws properly making sure there is no gap between the waveguide and the magnetron J REMOVING THE TURNTABLE MOTOR 1 Remove the turntable 2 Remove the turntable shaft VERY CAREFULLY with a slotted screwdriver 3 Lay the unit down on its back 4 Remove the turntable motor cover The turntable ba...

Страница 16: ...ONDARY SWITCHES TO THE LATCH BOARD 3 INSTALLATION AND ADJUSTMENT OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed Tighten the mounting screw Check for play in the door by pushing the door release button Door movement should be less than 0 5 mm 1 64 ...

Страница 17: ... closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door open condition When the door is cl...

Страница 18: ...LTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 Filam...

Страница 19: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Страница 20: ... 8 sec 14 sec 4 10 sec 12 sec 5 12 sec 10 sec 6 14 sec 8 sec 7 16 sec 6 sec 8 18 sec 4 sec 9 20 sec 2 sec 10 22 sec 0 sec Normal A B Approx 65 80 ohm B C Approx 10 30 ohm A C Approx 85 105 ohm Abnormal Infinite or several ohm Normal Approx 100 150 ohm Abnormal Infinite or several ohm NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE ...

Страница 21: ... panel to discharge any static charge built up in your body Micom model only CONDITION Microwave oven does not work Inserting many plugs into one outlet and using them at the same time blown fuse or breaker Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occur Inco...

Страница 22: ...ound is not heard when correct key is touched 5 12 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 No input can be programmed Continuity No continuity Defective PCB assembly Loose connection Replace PCB assembly Connect them tightly Check the conn ection between membrane key assembly and PCB assembly 2 Some inputs cannot...

Страница 23: ...ELAY RY2 of P C B Assembly Check continuity of monitor switch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse 2 Fuse does not blow No continuity Continuity No continuity Defective power supply cord Replace power supply cord Defective thermostat Replac...

Страница 24: ...ws all figures set but oven does not start cooking while desired program times are set and START pad is touched TROUBLE 4 Oven seems to be operating but little heat is produced in oven load NOTE Simple test of power output conducted by heating one liter water for one min if available Minimum 8 5 C temperature rise is normal condition CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 ...

Страница 25: ... relay 2 and check continuity relay 2 Operate the unit Abnormal Defective high voltage capacitor Replace high voltage capacitor Normal Check high vol tage capacitor Abnormal Defective high voltage diode Replace high voltage diode Normal Check high vol tage diode Abnormal Defective magnetron Replace magnetron Check magnetron TROUBLE 5 No microwave oscillation even though oven lamp and fan motor run...

Страница 26: ...6 1 EXPLODED VIEW INTRODUCTION EV ...

Страница 27: ...6 2 13536A 13581A 13213A 13552A 13720D 13352A 14970A 14026A DOOR PARTS EV ...

Страница 28: ...6 3 CONTROLLER PARTS 23506A 24781M 23572A 268711 WTP028 EV ...

Страница 29: ...6 4 WTT010 WTT021 WTT021 33112U 948503 WTP013 33052A 33390G 36549S 35889A OVEN CAVITY PARTS EV ...

Страница 30: ...6 5 LATCH BOARD PARTS 466001 466001 43500A 44510A 466003 WSZ085 EV ...

Страница 31: ...6 6 56411A 568771 56930V 948501 56324A 50FZZA 55900A WTT037 56549F WSZ002 55006F WSZ002 WSZ002 54974S 56912B 55262A INTERIOR PARTS EV ...

Страница 32: ...6 7 56170D WTT028 54810C 50CZZH 56851D 948502 WSZ002 WTT021 65006B 63303A BASE PLATE PARTS EV ...

Страница 33: ...8 1 SCHEMATIC DIAGRAM OF P C B ...

Страница 34: ...8 2 PRINTED CIRCUIT BOARD ...

Страница 35: ......

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