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MICROWAVE OVEN

SERVICE MANUAL

MODEL : MH-6352B

MH-6352G
MH-6352U

CAUTION

BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Содержание MH-6352B

Страница 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL MH 6352B MH 6352G MH 6352U CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL ...

Страница 2: ...r and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any defective or misadjusted components in the interlock monitor door seal...

Страница 3: ... CIRCUIT DESCRIPTION 4 4 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 12 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 SCHEMATIC DIAGRAM OF P C B 8 1 PRINTED CIRCUIT BOARD 8 2 P C B PARTS LIST 9 1 CONTENTS ...

Страница 4: ...x 331 D mm 13 5 kg approx 15 0 kg approx Microwave Power for Variable Cooking Power level MAX Full power throughout the cooking time MED HIGH approx 80 of Full power MEDIUM approx 60 of Full power DEFROST approx 40 of Full power LOW WARM approx 20 of Full power Grill COMBI Owner s manual Glass tray Rotating ring Grill rack 1 1 ITEM MODEL Power Requirement Power Output Microwave Frequency Magnetron...

Страница 5: ...tron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be taken du...

Страница 6: ...to prevent interference 8 Do not touch the front glass during or after cooking of the Grill and Combination mode This glass is very hot during heater operating 9 Do not operate the oven at microwave and combination mode with Grill rack placed in the cavity when the oven is empty EARTHING INSTRUCTIONS This microwave oven is designed to be used in a fully earthed condition It is imperative therefore...

Страница 7: ...set the time of day 3 DISPLAY WINDOW 4 AUTO DEFROST Used to select the auto weight defrost 5 TIME To set cooking times 6 MORE LESS Used to change cooking time WEIGHT Used to select the weight of food 7 STOP CLEAR Used to stop oven and clear all entries except time of day CHILD LOCK 8 GRILL Used to select the grill cooking COMBI Used to select the combination cooking 9 RUSSIAN COOK Used to cook the...

Страница 8: ...n has a CHILD LOCK feature TO SET CHILD LOCK Touch the pad Touch STOP pad L appear in the display TO CANCEL CHILD LOCK Touch the pad Touch STOP pad L disappears 10 RUSSIAN COOK Stop Set clock Set the correct hour Set the correct minute Stop Start STOP STAGE 1 Touch start Stop Start Stop Grill Desired cooking Time Start Stop Desired combi category Desired cooking Time Start Stop Desired defrost cat...

Страница 9: ...SCHEMATIC DIAGRAM 4 3 ...

Страница 10: ...4 000 Volts DC is applied to the filament of the magnetron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the average output power of microwave oven as POWER LEVEL refer to page 1 1 WHEN THE DOOR IS OPENED DURING COOKING Both the primary switch and relay 2 are cut off primary winding voltage of the high voltag...

Страница 11: ...ich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic radi...

Страница 12: ...ter than 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly c...

Страница 13: ...perature is 5 K The microwave power output P in watts is calculated from the following formula is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Stirring devices and measuring instruments are selected in ord...

Страница 14: ...1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the baseplate F FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor noise filter and high voltage capacitor 3 Remove the two screws holding the the suction guide ASS Y...

Страница 15: ... 5 mW cm2 With a 275 ml water load Make sure that gasket is rigidly attached to the magnetron To prevent microwave leakage tighten the mounting screws properly making sure there is no gap between the waveguide and the magnetron J REMOVING THE TURNTABLE MOTOR 1 Remove the turntable 2 Remove the Rotating Ring 3 Lay the unit down on its back 4 Remove the turntable motor cover The turntable base cover...

Страница 16: ...LATION AND ADJUSTMENT OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed Tighten the mounting screw Check for play in the door by pushing the door release button Door movement should be less than 0 5 mm 1 64 inch Don t push the door release button whi...

Страница 17: ... closed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door op...

Страница 18: ...ESULTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 Fi...

Страница 19: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Страница 20: ...replacing the fuse If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time Replace just the fuse if the switches operate normally NOTE Make sure heater is fully cooled when tested Measure the resistance Multi meter scale Rx1 Normal Grill heater Approx 50 ohm at 20 30o C Normal more than 0 5 Mohm Normal Abnormal Measure the resistance with 500V 1...

Страница 21: ...s removed Measure the resistance Ohm meter scale R x 1 Measure the resistance Ohm meter scale R x 1000 Normal Abnormal or several Ω Normal Approx 100 200 Ω Abnormal or several Ω NOTE A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION WHEN REMOVING THE WIRE LEADS FROM THE PARTS BE SURE TO GRASP THE CONNECTO...

Страница 22: ...el to discharge any static charge built up in your body CONDITION Microwave oven does not work Inserting many plug into one plug outlet and using them at the same time causes overloading Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occurring Inconsistent intensi...

Страница 23: ...ing cooking cycle 11 Display time of day does not reappear when cooking is finished 12 Beep sound is not heard when correct key is touched 5 13 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 No input can be programmed Continuity No continuity Defective PCB assembly Loose connection Replace PCB assembly Connect them tigh...

Страница 24: ...ch with door closed Check continuity of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse TROUBLE 2 Oven does not operate at all Display window does not display any figures and no input is accepted NOTE All these switches must be replaced at the same time Refer to page 5 6 5 7 2 Fuse does ...

Страница 25: ...ch with door closed Check fan motor Check oven lamp Abnormal Abnormal Normal Defective fan motor Defective fan motor Replace fan motor Replace fan motor Loose connection Connection then tightly CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 of rating voltage Normal Abnormal Abnormal Measure the output power Disconnect the wire leads from relay 2 and check on and off time with mult...

Страница 26: ... Defective high voltage transformer Replace high voltage transformer Check H V transformer normal normal Abnormal Defective high voltage Diode Replace high voltage Diode Check H V diode Abnormal Defective high voltage capacitor Replace high voltage capacitor Check H V capacitor Abnormal Defective magnetron Replace magnetron Check Magnetron TROUBLE 5 No microwave oscillation even though oven lamp a...

Страница 27: ...unction the heater Replace Replace TROUBLE 6 Oven does not cook properly when programmed for the set power level Operates properly on HIGH CONDITION CHECK RESULT CAUSE REMEDY Output is full when you set lower power level Abnormal Disconnect the wire leads from relay 2 and check continuity relay 2 Operate the unit Defective P C B assembly Replace P C B assembly NOTE Make sure the wore leads correct...

Страница 28: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Страница 29: ...6 2 13581A 14970A 14026A 13552A 13536A 13213A 13352A 13720D 13650A WTT028 DOOR PARTS ...

Страница 30: ...6 3 23572A 24781M 250202 23790D 243501 250203 250204 250201 268711 268712 WTP004 WTT028 CONTROL PANEL PARTS ...

Страница 31: ...6 4 33112U 35264A WTT021 33550H 35026G 33052M 340511 36549S WTP013 WTT021 33808A 35889A 33390G 35300S WNZ015 WSZ184 OVEN CAVITY PARTS ...

Страница 32: ...6 5 466003 466001 43501A 43500A 44510A 466001 WSZ085 LATCH BOARD PARTS ...

Страница 33: ...6 6 WSZ002 WTT028 WTT028 WSZ062 50FZZA WSZ112 WTT037 50CZZH 56324A 55262A 54810C 55900A 56549F 56411A 56201A 56930V 56930G 568771 54974S 56912B WSZ002 56851D 948502 WSZ002 34930W INTERIOR PARTS ...

Страница 34: ...6 7 56170D 63302A 63303A WTT021 WSZ002 65006B 948501 BASE PLATE PARTS ...

Страница 35: ...8 1 SCHEMATIC DIAGRAM OF P C B ...

Страница 36: ...8 2 PRINTED CIRCUIT BOARD ...

Страница 37: ...P NO 3828W5S2897 Jan 2003 Printed in Korea ...

Страница 38: ...DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS INTERIOR PARTS BASE PLATE PARTS OVEN CAVITY PARTS 6 1 EXPLODED VIEW INTRODUCTION ...

Страница 39: ...6 2 13581A 14970A 14026A 13552A 13536A 13213A 13352A 13720D 13650A WTT028 DOOR PARTS ...

Страница 40: ...6 3 23572A 24781M 250202 23790D 243501 250203 250204 250201 268711 268712 WTP004 WTT028 CONTROL PANEL PARTS ...

Страница 41: ...6 4 33112U 35264A WTT021 33550H 35026G 33052M 340511 36549S WTP013 WTT021 33808A 35889A 33390G 35300S WNZ015 WSZ184 OVEN CAVITY PARTS ...

Страница 42: ...6 5 466003 466001 43501A 43500A 44510A 466001 WSZ085 LATCH BOARD PARTS ...

Страница 43: ...6 6 WSZ002 WTT028 WTT028 WSZ062 50FZZA WSZ112 WTT037 50CZZH 56324A 55262A 54810C 55900A 56549F 56411A 56201A 56930V 56930G 568771 54974S 56912B WSZ002 56851D 948502 WSZ002 34930W INTERIOR PARTS ...

Страница 44: ...6 7 56170D 63302A 63303A WTT021 WSZ002 65006B 948501 BASE PLATE PARTS ...

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