background image

LEAKAGE TEST AND EVACUATION

16

ENGLISH

Preparation

Check that each tube(both liquid and gas side

tubes) between the indoor and outdoor units

have been properly connected and all wiring

for the test run has been completed. Remove

the service valve caps from both the gas and

the liquid side on the outdoor unit. Check that

both the liquid and the gas side service valves

on the outdoor unit are kept closed at this

stage.

Leakage test

Connect the manifold valve(with pressure

gauges) and dry nitrogen gas cylinder to this

service port with charge hoses.

CAUTION

To avoid nitrogen entering the refrigerant

system in a liquid state, the top of the

cylinder must be higher than its bottom

when you pressurize the system. Usually,

the cylinder is used in a vertical standing

position.

!

- Do a leakage test of all joints of the

tubing(both indoor and outdoor) and both gas

and liquid side service valves.

Bubbles indicate a leak. Be sure to wipe off

the soap with a clean cloth.

- After the system is found to be free of leaks,

relieve the nitrogen pressure by loosening

the charge hose connector at the nitrogen

cylinder. When the system pressure is

reduced to normal, disconnect the hose from

the cylinder.

Air and moisture remaining in the refrigerant

system have undesirable effects as indicated

below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze

and block capillary tubing.

- Water may lead to corrosion of parts in the

refrigeration system.

Therefore, the indoor/outdoor unit and con-

necting tube must be checked for leak tight,

and vacuumed to remove incondensible gas

and moisture in the system.

Charge hose

Indoor unit

Outdoor unit

Manifold valve

Pressure 

gauge

Nitrogen gas

cylinder(in vertical

standing position)

Lo

Hi

LEAKAGE TEST AND EVACUATION

CAUTION

Be sure to use a manifold valve for leakage

test. If it is not available, use a stop valve for

this purpose. The "Hi" knob of the manifold

valve must always be kept close.
- Pressurize the system to no more than

3,0 Mpa with dry nitrogen gas and close

the cylinder valve when the gauge read-

ing reached 3,0 MPa. Next test for leaks

with liquid soap.

!

Содержание APUQ18GS1K1

Страница 1: ...lling the product Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this installation manual for future reference after reading it thoroughly P NO MFL70541908 REV 00_190515 Copyright 2016 2019 LG Electronics Inc All Rights Reserved ...

Страница 2: ...ty may deteriorate if the air condition er is used for many hours Clean the air filter once every 2 weeks Dust and impurities collected in the air filter may block the air flow or weaken the cooling dehumidifying functions For your records Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes Write the model number and the serial number here Mo...

Страница 3: ...e it may cause a fire electrical shock explosion or injury Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not attached securely it could result in a fire or electric shock due to dust water etc Always install an earth leakage circuit breaker and a dedi...

Страница 4: ...ri cal shock Do not open the suction inlet of the indoor outdoor unit during operation Otherwise it may electrical shock and failure Do not allow water to run into electrical parts Otherwise it may cause the failure of machine or electrical shock Do not touch the power cable with wet hands It may cause electric shock and damage Never touch the metal parts of the unit when removing the filter They ...

Страница 5: ...therwise it may cause vibration or water leak Means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules age Operation Avoid excessive cooling and perform ventilation sometimes Otherwise it may do harm to your health Use a soft cloth to clean Do not use wax thinner or a strong detergent The appearance of the air conditioner may deteriorate change color or d...

Страница 6: ...n Indoor Unit and Outdoor Unit 12 Connecting the cable to Outdoor Unit 13 CONNECTING PIPES 13 Preparation of Piping 14 Connecting the pipes to the Outdoor unit 15 Forming the Piping 16 LEAKAGE TEST AND EVACUATION 16 Preparation 16 Leakage test 17 Evacuation 18 TEST RUNNING 20INSTALLATION GUIDE AT THE SEASIDE 21 CONVENIENT FUNC TIONS 21 Pressure compensation function TABLE OF CONTENTS ...

Страница 7: ...Select a place so that the warm air and noise from the air conditioner do not disturb neighbors More than 300 mm Fence or obstacles More than 700 mm More than 600 mm More than 300mm More than 300 mm Sunroof Unit mm Installation Places INSTALLATION OF OUTDOOR UNIT Piping length and the elevation Ceiling Suspended Air conditioner MODEL Pipe Size Length A m Elevation B m Additional Refrigerant g m Ga...

Страница 8: ...pacity is based on standard length and maximum allowance length is on the basis of reliability Improper refrigerant charge may result in abnormal cycle CAUTION If installed tube is shorter than 7 5 m additional charging is not necessary Additional Refrigerant A 7 5 x Additional refrigerant g ...

Страница 9: ...he air condi tioner Use a recognized ELCB Electric Leakage Circuit Breaker between the power source and the unit A disconnection device to ade quately disconnect all supply lines must be fitted Model of circuit breaker recommended by authorized personnel only Outdoor Indoor Main power source Switch box ELCB WIRING CONNECTION Model Phase Ø ELCB 1 1 15 15 1 25 WIRING CONNECTION 9 1 25 ATUQ24GQSK1 AT...

Страница 10: ... S4 This equipment shall be provided with a cord set complying with the national regulation If the supply cord is damaged it must be replaced by a special cord or assembly availible from the manufacturer of its service agent When the connection line between the indoor unit and out dooor unit is over 40 m connect the telecommunication line and power line separately CAUTION GN YL 20 mm 35 5 mm 10 3 ...

Страница 11: ... designated power wire and connect firmly then secure to prevent outside pressure being exerted on the terminal block Use an appropriate screwdriver for tightening the terinal screws A screwdriver with a small head will strip the head and make proper tighterning impossible Over tightening the terminal screws may break them Round pressure terminal Power wire Connect same thickness wiring to both si...

Страница 12: ...on Use the cord clamp to fix the cable Earthing work Connect the cable of diameter more to the earthing terminal provided in the control box and do earthing Tubing Cover Power cord Power connecting cable CAUTION 12 WIRING CONNECTION ENGLISH Power connecring cable Power cord Tubing Cover ...

Страница 13: ...ts attached to indoor and outdoor unit then put them on pipe tube having completed burr removal not possible to put them on after flaring work Flaring work Carry out flaring work using flaring tool as shown below Firmly hold copper pipe in a bar in the dimension shown in the table below Check Compare the flared work with figure below If flare is noted to be defective cut off the flared section and...

Страница 14: ... arrow on the wrench Gas side piping Liquid side piping Drain hose Connecting wire When tighten the pipe hold the haxago nal body Outside diameter Torque mm inch N m Ø 6 35 1 4 16 2 Ø 9 52 3 8 38 4 Ø 12 7 1 2 55 6 Ø 15 88 5 8 75 7 Ø 19 05 3 4 110 10 Preventing foreign objects from entering Plug the pipe through holes with putty or insulation material procured locally to stop up all gaps Torque wre...

Страница 15: ...d above the Indoor unit perform the following 1 Tape the piping and connecting cable from down to up 2 Secure the taped piping along the exterior wall Form a trap to prevent water entering the room 3 Fix the piping onto the wall by saddle or equivalent Trap is required to prevent water from entering into electrical parts Taping Drain hose Pipings Connecting cable Power supply cord Plastic Plastic ...

Страница 16: ...nd to be free of leaks relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder When the system pressure is reduced to normal disconnect the hose from the cylinder Air and moisture remaining in the refrigerant system have undesirable effects as indicated below Pressure in the system rises Operating current rises Cooling or heating efficiency drops Moisture in t...

Страница 17: ...e valve stem of gas side valve counter clockwise to fully open the valve Loosen the charge hose connected to the gas side service port slightly to release the pressure then remove the hose Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut secure ly with an adjustable wrench This process is very important to prevent leakage from the sys tem Indoor unit Outdo...

Страница 18: ...nt power supply Circuit breaker is required Operate the unit for fifteen minutes or more Precautions In Test Running Connection of power supply Evaluation of the performance CAUTION For test run carry out the cooling operation firstly even during heating season If heating operation is carried out firstly it leads to the trouble of compressor Then attention must be paid Carry out the test run more ...

Страница 19: ...ey are all tightly fastened If they are loose it could give rise to burn out of the wires 4 Specification of power source 5 Confirm that electrical capacity is sufficient 6 Be sure that the starting voltage is maintained at more than 90 percent of the rated volt age marked on the name plate 7 Confirm that the cable thickness is as specified in the power sources specification Particularly note the ...

Страница 20: ... well drained place Sea wind Sea wind Sea wind Windbreak Periodic more than once year clean ing of the dust or salt particles stuck on the heat exchanger by using water Air conditioners should not be installed in areas where corrosive gases such as acid or alkaline gas are produced Do not install the product where it could be exposed to sea wind salty wind directly It can result corrosion on the p...

Страница 21: ...1 MFL42763424 영영 17 9 5 영영 11 08 Page 100 ...

Отзывы: