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LG Water Cooled Package
Air Conditioner

INSTALLATION MANUAL

LG

MODELS: AKWW0603UA0

AKWW0483UA0
AKWW0363UA0

website http://www.lgservice.com
e-mail   http://www.lgeservice.com/techsup.html

IMPORTANT

• Please read this instruction sheet completely before 

installing the product.

• When the power cord is damaged, replacement work shall 

be performed by authorized personnel only.

• Installation work must be performed in accordance with 

the national wiring standards by authorized personnel 
only.

• Please retain this owner's manual for future reference after 

reading it thoroughly.

ENGLISH

FRANÇAIS

ESPAÑOL

Содержание AKWW0363UA0

Страница 1: ...Please read this instruction sheet completely before installing the product When the power cord is damaged replacement work shall be performed by authorized personnel only Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this owner s manual for future reference after reading it thoroughly ENGLISH FRANÇAIS ESPAÑOL ...

Страница 2: ... Installation Parts Option 9 Installation Tools 10 Connect the cable 25 Home VAV Main Controller Room Control Wall Thermostat Static Pressure Sensor Water Valve Water Valve Actuator VAV Box With Actuator Fitting Linkage Screw driver Electric drill Specified torque wrenches Spanner Ohmmeter Ammeter Thermometer Horizontal meter Pipe wrench Installation Requirements Required Parts Required Tools ...

Страница 3: ...g can cause accidental injury or death Ground the unit following local electrical codes Connect all wiring tightly Loose wiring may cause overheating at connection points and a possible fire hazard This air conditioning system meets strict safety and operating standards As the installer or service person it is an important part of your job to install or service the system so it operates safely and...

Страница 4: ...ications Meanings of symbols used in this manual are as shown below This symbol indicates the possibility of death or serious injury This symbol indicates the possibility of injury or damage to properties only Installation Gasolin Do not place the power cord near a heater It may cause fire and electric shock See features section Do not use the power cord near flammable gas or combustibles such as ...

Страница 5: ...fire Do not modify power cord length It will cause electric shock or fire due to heat generation Always plug into a grounded outlet No grounding may cause electric shock See Installation Manual Unplug the unit if strange sounds odors or smoke come from it Otherwise it may cause fire and electric shock accident ON Do not operate with wet hands or in damp environment It will cause electric shock Do ...

Страница 6: ...ut It may cause explosion fire and burn Never touch the metal parts of the unit when removing the filter They are sharp and may cause injury Do not block the inlet or outlet It may cause failure of appliance or accident Be cautious not to touch the sharp edges when installing It may cause injury Turn off the main power switch when not using it for a long time Prevent accidental startup and the pos...

Страница 7: ...speed during operation it may cause injury Do not put a pet or house plant where it will be exposed to direct air flow This could injure the pet or plant Do not use this appliance for special purposes such as pets foods precision machinery or objects of art It is an air conditioner not a precision refrigeration system Always insert the filter securely Clean it every two weeks Operation without fil...

Страница 8: ...to the air conditioner This symbol indicates special notes NOTICE Introduction Symbols Used in this Manual Features Unit inch mm 25 1 638 3 4 7 120 4 7 120 4 7 120 16 6 421 2 4 7 120 4 7 120 4 7 120 33 3 846 31 5 800 18 2 462 24 2 615 16 0 407 4 1 2 30 68 3 1735 66 9 1700 3 4 86 6 12 6 320 3 5 1 129 6 2 5 62 7 AKWW0603UA0 AKWW0483UA0 AKWW0363UA0 ...

Страница 9: ...Installation Manual 9 ENGLISH Installation Installation Parts Accessory Installation Read completely then follow step by step ...

Страница 10: ...llation Basic installation space Minimum space as shown in the following figure is needed depending on the piping connection type of the product for easy installation and checking If the location does not comply with this installation diagram condition please consult with the specialized installation center Pipe connection A B Left pipe 19 7 500 5 9 150 Right pipe 5 9 150 19 7 500 More than 100mm ...

Страница 11: ... the product if the weight of the product is 20Kg or more PP band is for packing the product Do not use it for transporting the product Do not touch the heat exchanger fins with bear hands You can cut your hand Cut the plastic vinyl bag used for packaging into small pieces so that children cannot play with it If not children can be suffocated while covered in the bag When transporting the product ...

Страница 12: ...ic construction should be 34 x 26 x 4 W870 x D660 x H100 or above At this time maintain the level so that the product is not tilted If the product is tilted it can cause performance deterioration and noise 2 To reduce the vibration transmission install the floor anti vibration pad between the basic flooring and the product Recommended depth of anti vibration pad Min 0 8 20mm 34 870 26 660 4 100 An...

Страница 13: ...If there is a defect in the installed condition the indoor unit can fall over to injury somebody When creating the base supporter pay special attention to the supported strength of the floor surface and path of the pipe and wire WARNING You must remove the wooden support board MDF and packing sheet from the base pan of the outdoor unit before fixing the anchor bolt of the indoor unit The fixated c...

Страница 14: ...t a low location where it can be drained if necessary Be careful not to let air get in the pipe Air makes the flux of the heat source water unstable during circulation and reduces the pump efficiency and cause vibration to the heat source water pipe Therefore install an air purge Air discharger at appropriate locations where air is expected to be generated Adopt the following methods to prevent th...

Страница 15: ...water cooling type heat source water in accordance with the following table TDS Total Dissolved Solids among the water quality properties during the summer must be managed to maximum of 1000mg L and less If the water quality of the heat source water is not managed in accordance with the above table it can deteriorate the air conditioner performance and cause serious problems to the product Item Un...

Страница 16: ...t source water drain pipe 2 check whether the heat source water is flowing smoothly You must install a strainer 16 20 mesh at the heat source water inlet pipe When sand trash pieces of rust etc are mixed into the water system it can corrode the metallic material or clog the heat exchanger to cause a problem In case of danger of freezing always treat the pipe to prevent from freezing Do not connect...

Страница 17: ...he thickness of 20mm for the lagging material For the connection between the heat source water pipe and the socket firmly tighten the connection based on the following table Heat source water pipe 3 connection hole Heat source water outlet Heat source water inlet mm inch kN kgf kN kgf N m kgf m Nm kgf m 12 7 1 2 3 5 350 2 5 250 20 2 35 3 5 19 05 3 4 12 1200 2 5 250 20 2 115 11 5 25 4 1 11 2 1120 4...

Страница 18: ...the flow switch it will display the error information CH 24 and the product will not be operated Select the flow switch permitted pressure specification considering the pressure specifications of the heat source water system But you must use the one for AC 250V voltage Wrap Tefron tape in screw region of pipe If you do not install the flow switch and arbitrarily operate the product it can cause pr...

Страница 19: ...oduct Pic 2 3 Open the flow switch cover and connect after checking the wiring diagram The connecting method may be slightly different by the flow switch manufacturer The permitted flus range for this product is 32 5 97 5 lpm 1 2 3 Pic 1 Pic 2 Pic 3 Wiring diagram COM N O N C RANGE COM N O N C RANGE Do not adjust the flux detection adjustment screw When the product operates within the outside of t...

Страница 20: ...cting pipe or wider When using the cooling tower use the pipe size of the cooling tower side Install an air drawer within the pipe and make sure cavitations don t occur The inlet outlet pipe of the coolant must be insulated with lagging material to prevent from freezing and icing Install the valve for chemical cleaning and heat exchanger cleaning port at a location where they are easy to operate U...

Страница 21: ...ver them with lagging material so that icing is not formed Lagging material thickness 2 50mm By using the drain trap as shown in the following diagram make sure the drain pressure reduction is not applied Make sure you do not mistakenly mix the condensed water outlet and the coolant outlet It can cause a problem or an accident When connecting the condensed water pipe always wrap Teflon tape on the...

Страница 22: ... If you do not use the flexible duct it can cause vibration and noise 2 After inserting the flexible duct between the flange and the discharge part tighten the flange using the bolt 3 Wrap lagging material on the external side of the flexible duct duct connecting part to finish with finishing tape It maintains the air conditioner performance Flexible duct duct connecting part Noise chamber Flange ...

Страница 23: ... power terminal block and fixate the cord clip 2 Check whether the main power is grounded Do not connect the grounding wire to the gas pipe water pipe lightning rod or telephone grounding wire together 3 The main power connection circuit breaker and grounding wire assembly construction must be done in accordance with the Electric Facility Engineering Standard and Interior Wire Regulations If the p...

Страница 24: ...er wires You must always use the regulated wires so that the connecting part of the terminal does not come off by external force Unless the connecting part is firmly fixated it can cause a heating to cause a fire Always use an appropriate over current protection switch Keep in mind that over current that occurs includes the AC current for some time Some installation locations require a grounding l...

Страница 25: ...ec 30A 0 008 0 008 AKWW0363UA0 35A 100mA 0 1sec 35A 0 013 0 013 AKWW0483UA0 AWG 45A 100mA 0 1sec Leak current circuit breaker ELB 45A Circuit breaker NFB 0 020 0 020 Min Thickness Main Earth AKWW0603UA0 inch2 Model 10 8 6 RECOMMAND Provide a circuit breaker between power source and the unit as shown below RECOMMAND The power cord connected to the unit should be complied with the following specific...

Страница 26: ...bottom side of the product 2 Connect the central controller communication wire to the board on the bottom right side of the control box Check whether the terminal part is connected properly You must fixate the communication wire using the cord clip Inverter PCB Noise filter Main PCB Indoor Unit PCB Fan PCB Main PCB Master Controller ...

Страница 27: ...clearance distance between the power wire of the indoor unit and communication wire Note 1 This is the value assuming the parallel cable distance runs up to 328 100m When it is over 100m you can recalculate the value by the added distance in proportional increments 2 If the distortion in power wave shape continues even after maintaining the clearance distance increase the clearance distance When p...

Страница 28: ...d as paid service 1 Pull out the suction grill When you pull the top part of the suction grill lightly forward the suction grill can be opened Loosen the connecting hook attached on the suction grill Then the suction grill will be separated 2 After pouring the water in the inner water collector of the drain pan and check whether water is leaking Pour water in the drain hole to be fully covered Dra...

Страница 29: ...er collector is being reduced 4 Open the valve of the pipe connected to the coolant inlet outlet to circulate the water Open the outlet drain pipe valve first 5 Check whether water is leaking in each connecting part 6 In case of coolant leakage 1 Tighten the connecting part of the coolant drain to stop the leakage 2 Recheck for leakage in the connecting part or parts where leakage can occur 3 If t...

Страница 30: ... must check for air leakage in the flexible duct and duct connecting part 3 In case of air leakage 1 Tighten the connecting part of the duct to stop the leakage 2 Recheck for leakage in the connecting part or parts where leakage can occur 3 If there is no leakage proceed to the next work phase Flexible duct Duct connecting part Insulation material ...

Страница 31: ...installation You must read the using method through the manual to the consumer and check the following points after installing the product Check the square box Is an exclusive power circuit formed Is the installation strength adequate Isn t there any leakage in the pipe ...

Страница 32: ...Is the power cord properly grounded Isn t there any leakage in the coolant pipe Isn t there any problem in the coolant circulation You must check whether the air filter is properly installed and whether it isn t badly contaminated with dust If the air filter is not properly installed it cannot filter the air flowing into indoors and can cause problems to the air conditioner due to the contaminatio...

Страница 33: ...are box Isn t there any problem during central control operation Isn t there any noise The shape of the product may differ slightly depending on the model Is the air conditioning performance normal Check the following details after operating the product for 15 20 minutes 1 Measure the temperature of the inlet and outlet 2 Check whether the temperature difference between the inlet and outlet is ove...

Страница 34: ...Water Cooled Package Installation Is the product well drained Isn t there any leakage in the connecting part of the condensed water pipe The shape of the product may differ slightly depending on the model ...

Страница 35: ...ween the compressor power terminal and the chassis Check the compressor power connection Check the resistance between the terminals EEV checking method Discharge temperature error If there is a problem in the system the error code is displayed in the display window of the indoor unit Refer to the repair manual of service technical manual for the problem check and repair 14 24 Precaution when handi...

Страница 36: ...P No MFL30215311 ...

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