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GA 12.107/5.02 - 12/97

18

Maintenance

4. Maintenance

Warning

Separate the compressor unit from mains
power supply before beginning any work.

After making repairs to the electrical equipment, the
compressor unit may not be returned to service without
conducting an electrical safety test. It is for this reason
that work of this type may be carried out only by trained
and qualified personnel or by the Leybold Service
Department.

Maintenance work carried out improperly will jeopardize
the safety, longevity and availability of the equipment and
will void the warranty.

Any work which is not described in these operating
instructions may be carried out only by the Leybold Ser-
vice Department or by personnel specially trained by
Leybold for this purpose.

4.1 Topping up Helium Gas

Warning

Observe all safety regulations when work-
ing with pressurized gas cylinders.

If the helium pressure in the compressor unit has fallen
below the minimum level, it will be necessary to recharge
with helium.

Helium filling pressure

Operation at line frequency
————————————————————————

Minimum values
50 Hz

15 bar

60 Hz

13 bar

Nominal values
50 Hz

16 bar

60 Hz

14 bar

When making measurements at the compressor unit,
switch the unit off and allow it to cool down to room tem-
perature and the cold heads being served to warm up.

Detaching the flexlines when the cold head is at low tem-
perature can result in a loss of helium.

Warning

Detaching the flexlines with the cold head at
low temperature can, when they heat up,
result in a rise in pressure beyond the per-
missible 28 bar (406 psig) operating pres-
sure for the disconnected flexline. All the
self-sealing couplings which are not in use
shall be provided with protective caps.

Caution

Only helium of the highest purity (99.999%
or better) shall be used.

Warning

The maximum permissible operating pres-
sure for the helium filling adapter when the
self-sealing couplings are detached is 28
bar (406 psig). Do not exceed this pres-
sure level when setting the pressure redu-
cer.

Use the pressure reducer and a suitable high-flexline to
connect the helium cylinder to the helium filling adapter
supplied with the unit; do not yet tighten the Swagelock
connector.

Open the valve at the cylinder.

Open the pressure reducer and the shut-off valve slightly
so that the high flexline and the filling adapter are purged
with helium.

Tighten down the Swagelock connector after purging the
configuration several times.

Set the pressure in the supply line to correspond to the
set-point value of the compressor unit. If there is insuf-
ficient pressure in the supply line, oil can pass from the
compressor unit into the supply line.

Observe the instructions given in Section 2.6.

Use a 19 mm open-end wrench to tighten the couplings.

Connect the coupling at the helium filling adapter to the

Содержание RW 6000-1

Страница 1: ...RW 6000 1 Compressor Unit and Accessories for Cryogenic Refrigerator Units Cat No 891 44 Operating Instructions GA 12 107 5 02 Vacuum Solutions Application Support Service LEYBOLD VACUUM...

Страница 2: ...ersonnel shall without fail read the instructions provided for their guidance ISO 7000 0419 Warning This indicates procedures and operations which must be strictly observed to prevent hazards to perso...

Страница 3: ...for awarding the CE seal of approval In addition they satis fy the requirements of Underwriters Laboratories UL and the Canadian Standards Association CSA please refer to the appendix for details 1 1...

Страница 4: ...e compressor along with the helium is con densed to droplets here Downstream from the heat exchanger the helium is passed through two oil separators connected in series in which additional oil condens...

Страница 5: ...ween the high and low pressure No indication helium circuits if the pressure differential exceeds 19 1 5 bar 276 psi 10 Safety valve opens the helium circuit to the atmosphere if the No indication hig...

Страница 6: ...voltage for the cold head V AC 240 Helium connectors self sealing couplings4 1 2 m Noise level5 at a distance of 1 m dB A 78 80 Dimensions W x H x D mm 450x445x445 Weight kg 105 lbs 232 1 2 Operation...

Страница 7: ...of 20 cm 8 danger of kinking Never damage flexlines with pointed or sharp objects Never attempt to make repairs to flexlines Never install flexlines which show signs of damage When running the compre...

Страница 8: ...e gauge 4 Power cord 5 Fastening boreholes 6 Low pressure helium connection 7 High pressure helium connection 8 Coolant outlet 9 Coolant inlet Fig 4 Connection elements 1 2 3 4 5 6 7 8 9 5 L E Y B O L...

Страница 9: ...aximum of 15 during operation More severe angles could result in damage to the com pressor capsule or oil contamination in the helium circuit Check the pressure level indicated at the pressure gauge a...

Страница 10: ...than 10 mg l In case of doubt contact your water utility company or Leybold for advice Obtain full information on the water quality before connecting the compressor unit to a central recirculating coo...

Страница 11: ...mpressor unit to match the mains voltage The compressor unit can be adjusted to operate on any of a number of line voltages the factory setting is indicat ed in Section 1 3 Observe the specifications...

Страница 12: ...rew down the coupling and a second to stabilize the connector nipple see figures 8 and 9 1 2 coupling tighten with 1 3 16 wrench stabilize with 1 wrench Tighten down all couplings as far as possible a...

Страница 13: ...mpressor unit Attaching coupling to the cold head Unscrewing coupling from the compressor unit Unscrewing coupling from the cold head turn hold break Cold head Compressor unit Cold head Compressor uni...

Страница 14: ...ine Color connection Color 1 High pressure red Compressor high pressure red 2 High pressure red Cold head high pressure red 3 Low pressure green Low pressure cold head green 4 Low pressure green Low p...

Страница 15: ...the power supply and interchange two pha ses at the mains connection Helium filling pressure Caution If the RW 6000 1 is connected to 60 Hz line voltage the helium filling pressure may not exceed 14...

Страница 16: ...nd then close off the circuit Automatic shut down The compressor unit will be shut down automatically if insufficient helium pressure or excessive helium temper ature is detected The malfunction messa...

Страница 17: ...t in use shall be provided with protective caps Unscrew the flexlines in a sequence reverse to that described in Section 2 6 Screw protective caps on to the self sealing couplings Store the compressor...

Страница 18: ...aching the flexlines when the cold head is at low tem perature can result in a loss of helium Warning Detaching the flexlines with the cold head at low temperature can when they heat up result in a ri...

Страница 19: ...ressure of up to 16 bar 232 psig Relieve pressure from the line be fore detaching the filling connector Keep the face and bodily openings away from the adapter discharge orifice Compressed gas can ind...

Страница 20: ...of highest purity to a level of 16 bar 232 psig Maintenance Key to Fig 11 1 Helium filling and discharge connection 2 Self sealing coupling 3 High pressure helium connection 4 Adsorber 5 Nut behind t...

Страница 21: ...he high pressure flexline to the compressor unit Maintenance work Date Reading at the operat Helium filling Helium filling ing hours meter pressure beforehand pressure afterwards Filled with helium Fi...

Страница 22: ...rical connections to the cold head are not correct Helium pressure has dropped off Repair note See the Section indicated Recommended Corrective Actions Check the power cord and plug Check the mains vo...

Страница 23: ...GA 12 107 5 02 12 97 Notes 23...

Страница 24: ...4 6 Spare Parts L E Y B O L D POWER MODULE FAILURE RESET COLD HEAD CONTROL Front view RW 6000 1 Lateral view RW 6000 1 Top view RW 6000 1 Power Module 2 3 4 5 6 7 8 9 10 11 12 13 14 20 19 21 22 23 24...

Страница 25: ...16 1 Capillary tube 200 20 154 17 1 Thermal switch 150 C 200 49 096 18 1 Oil filter 390 26 017 19 1 Heat exchanger 3 cartridges 200 20 937 20 1 Low pressure line compl 200 20 204 21 2 Aeroquip coupli...

Страница 26: ...ing guidelines EC Machinery Guidelines 89 392 EEC in the 91 368 EEC version EC Low Voltage Guidelines 73 23 EEC EEC Directive on Elektromagnetic Compatibility 89 336 EWG measured with a typical test c...

Страница 27: ...n Standards Asso ciation CSA and as of 1995 in lieu of CSA testing the cUL certification awarded by Underwriters Laboratories for the Canadian Standards Association The overall system comprises the RW...

Страница 28: ...e 498 Bayenthal D 50968 Cologne Tel 49 221 347 0 Fax 49 221 347 1250 http www leyboldvac de e mail documentation leyboldvac de 1 80 7 636 23 RSP 12 97 Printed in Germany on chlorine free bleached pape...

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