LEYBOLD 970100V Скачать руководство пользователя страница 3

 

SV Neo D 16 – 25 - 40 – 65 

Jan. 2018 

3 / 51 

Important Safety Information 

 

Indicates procedures that must be strictly observed to prevent hazards to 
persons. 
Indicates procedures that must be strictly observed to prevent damage to, or 
destruction of the product. 
Emphasizes additional application information and other useful information 
provided within these Operating Instructions. 
 
The Leybold SOGEVAC

®

 Neo D have been designed for safe and efficient 

operation when used properly and in accordance with these Operating 
Instructions. It is the responsibility of the user to carefully read and strictly 
observe all safety precautions described in this section and throughout the 
Operating Instructions. The SOGEVAC

®

 Neo D 

must only be operated in 

the proper condition and under the conditions described in the 
Operating Instructions

 
SOGEVAC

®

 pumps are not designed: 

 for pumping of aggressive, corrosive gases or gases mixtures ; 

 for pumping of oxygen or other highly reactive gases with a greater 

concentration than atmospheric concentration (>20%) ; 
 
For all these cases, special materials must be used. In case of doubt, please 
contact Leybold. 
 
See also the limits of use indicated in the CE declaration of conformity. 
 
Never expose part of the body to the vacuum. There is a danger of injury. 
Never operate the pump with an open and thus accessible inlet. Vacuum 
connections as well as oil filling and oil draining openings must not be opened 
during operation of the pump. 
 
When operating pump is hot and some surfaces could reach a temperature 
higher than 80°C (176°F). There is a risk of burn by touching. 
 
Depending on the process involved, dangerous substances and oil may 
escape from the pump. Take the necessary safety precautions ! 
 
When working on the pump system always observe the Operating 
Instructions. 
 

Disconnect the unit from the power supply before starting any work. 
 

Pump must not be operated above 2000 m sea level

 

Warning 
 
Caution 
 
Note 
 
 
 
 
Warning 
 

 

 
 
 
 
 
 
 
 
 
 
Caution 
 

 

 

High electric voltages! When touching parts at high electric voltages, there is 
the risk of suffering severe injuries by an electric shock! Covers marked with 
this symbol must only be opened by trained electricians after having reliably 
deenergised (lockout/tagout) the equipment.  
Always operate the pump with a properly connected protective earth con-
ductor and make sure that the motor & FC connection box are closed.  
Use only the Leybold frequency converter for the pumps equipped with one.  
Lay the connecting lines so that these cannot be damaged. Protect the lines 
against humidity and contact with fluids. Avoid thermally stressing the lines by 
unfavorable laying. Provide strain relief for the connecting lines so that the 
plugs and the line connectors are not subjected to excessively high mechani-
cal stresses.  
Lay electric feed lines so that there is no risk of tripping over these.

 

 

 

Important Safety Information

 

Содержание 970100V

Страница 1: ...018 1 51 Sogevac Neo D NEO D 16 NEO D 25 NEO D 40 NEO D 65 Oil sealed rotary vane pump Original Instruction manual P N 970100V to 970102V 970200V to 970202V 970300V to 970302V 970400V to 970402V And t...

Страница 2: ...on 26 2 3 Storage 26 3 Installation 27 3 1 Installation 27 3 2 Connection to system 28 3 3 Electrical connections 29 3 4 Start up 32 4 Operation 33 4 1 Operation 33 4 2 Shutdown 35 4 3 Ultimate pump p...

Страница 3: ...inlet Vacuum connections as well as oil filling and oil draining openings must not be opened during operation of the pump When operating pump is hot and some surfaces could reach a temperature higher...

Страница 4: ...ng used oil or exhaust filters The pump must be packaged in such a way that it will not be damaged during shipping and so that no harmful substances can escape from the package We reserve the right to...

Страница 5: ...ecreased The pump speed can be reduced to 1200 rpm idle mode to reduce the power consumption w o loss of end pressure on some pump variants In this idle mode the pump inlet pressure must remain below...

Страница 6: ...ed with the compressed gas is coarsely trapped in the oil case by deflection Then fine filtering occurs in the exhaust filter elements The proportion of oil in the exhaust gas is thus reduced below th...

Страница 7: ...e integrated anti suck back valve This valve is not a safety device and its correct operation tightness can only be assured if the valve plate sealing zone are kept clean and in good condition If all...

Страница 8: ...s ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 54 54 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil fil...

Страница 9: ...s ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 54 54 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil fil...

Страница 10: ...gas ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 57 57 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil f...

Страница 11: ...gas ballast 1 mbar 10 10 Water vapor tolerance with standard gas ballast kg h 1 Noise level 2 dB A 57 57 Leak rate mbar l s 1 1 10 3 1 10 3 Rated rotational speed min 1 1500 1800 Net weight with oil f...

Страница 12: ...SV Neo D 16 25 40 65 Jan 2018 12 51 Dimensional drawing NEO D 16 Fig 1 1 Description...

Страница 13: ...SV Neo D 16 25 40 65 Jan 2018 13 51 Dimensional drawing NEO D 25 Fig 1 2 Description...

Страница 14: ...SV Neo D 16 25 40 65 Jan 2018 14 51 Installation drawing NEO D 25 Fig 1 2 Description...

Страница 15: ...SV Neo D 16 25 40 65 Jan 2018 15 51 Dimensional drawing NEO D 40 Fig 1 3 Description...

Страница 16: ...SV Neo D 16 25 40 65 Jan 2018 16 51 Dimensional drawing NEO D 65 Fig 1 4 Description...

Страница 17: ...SV Neo D 16 25 40 65 Jan 2018 17 51 NEO D 16 Pumping speed curve 50 Hz NEO D 16 Pumping speed curve 60 Hz Description...

Страница 18: ...SV Neo D 16 25 40 65 Jan 2018 18 51 NEO D 25 Pumping speed curve 50 Hz NEO D 25 Pumping speed curve 60 Hz Description...

Страница 19: ...SV Neo D 16 25 40 65 Jan 2018 19 51 NEO D 40 Pumping speed curve 50 Hz NEO D 40 Pumping speed curve 60 Hz Description...

Страница 20: ...SV Neo D 16 25 40 65 Jan 2018 20 51 NEO D 65 Pumping speed curve 50 Hz NEO D 65 Pumping speed curve 60 Hz Description...

Страница 21: ...5 KF 25 KF C14 Y 970202V NEO D 25 D std Y LVO 700 25 KF 25 KF 970300V NEO D 40 A std Y LVO 700 40 KF 40 KF C20 Y 970301V NEO D 40 C std Y LVO 700 40 KF 40 KF C20 Y 970302V NEO D 40 D std Y LVO 700 40...

Страница 22: ...57GB Hirschmann UK plug 13 A 2 5 971457NEMA Hirschmann NEMA 6 15P 250 V 2 5 971457CH Hirschmann CH plug 10 A 2 5 971457WW Hirschmann w o 2 5 EK6506966 Hirschmann IEC 309 16 A 5 EK6510715 Hirschmann C2...

Страница 23: ...re to be used in the pumps at least during their warranty period Following oil types can be used depending of the pump P N see 1 3 Ordering Information Mineral oil LVO120 PFPE LVO420 Long life oil LVO...

Страница 24: ...The outer package can bear a shock indicator turning red at 50 g Should the shock indicator have reacted a transportation damage may have occurred and the freight forwarder must be advised Outer packa...

Страница 25: ...icially recommended way of handling the pump Do not lift at the motor frequency converter cables connection boxes flanges etc Do not drag the pump from these points Packing materials should be dispose...

Страница 26: ...ore stocking the pump for a long time put it back in its original condition blank off inlet and exhaust ports with the shipping seals drain the oil and store the pump in a dry place at room temperatur...

Страница 27: ...nt temperature must be between 12 C 55 F and 40 C 104 F Additional warning note consider changes in ambient temperatures that might occur when air conditioning is turned down such as nights and weeken...

Страница 28: ...e filters are bypassed As a result the proportion of oil in the exhaust gas as well as the pump s oil consumption will rise Installing new exhaust filters will correct this problem See 5 4 Check in th...

Страница 29: ...n box The relevant safety rules require the use of a suitable motor protection switch Set the switch in accordance with the rating on the motor nameplate If any security switch or electrical defect cu...

Страница 30: ...Frequency converter Should the pump be connected to a standard wall socket it must be checked that a building protection rated 16 A is installed fuse or breaker to protect the power cable The frequenc...

Страница 31: ...is available as an accessory The pump must be switched off and the pump and oil level checked immediately if the oil level is too low To avoid false alarms it is recommended to use a timer of 20 seco...

Страница 32: ...GEVAC is designed for normal start up at temperatures over 12 C 54 F as per PNEUROP Caution Before starting the pump ensure that the attached accessories meet the requirements of your application and...

Страница 33: ...t known and if condensation in the pump cannot be ruled out run the pump with gas ballast valve open in accordance with section below Pumping of condensable gases and vapors With the gas ballast valve...

Страница 34: ...he ultimate pressure Caution The SOGEVAC Neo D can be equipped with different types of gas ballasts as defined by their cat nr The GB flow is valid for a pump operating at ultimate pressure inlet clos...

Страница 35: ...er to prevent the pump from running up unexpectedly after a mains power failure the pump must be integrated into the control system in such a way that the pump can only be started by a manually operat...

Страница 36: ...llowed Any integration of non Leybold parts or non authorized repairs will cancel the pump CE or ATEX certification and will waive all Leybold responsibilities Disconnect the power before disassemblin...

Страница 37: ...ess Clean processes and LVO700 oil allow up to 3 years 5 4 C Changing the exhaust and oil filters If oil mist at exhaust or at indication of exhaust filter pressure sensor At least annually Clean proc...

Страница 38: ...employees We will return any pump received without a Declaration of Contamination to the sender s address The pump must be packaged in such a way that it will not be damaged during shipping and so tha...

Страница 39: ...sity increases by 20 compared to new oil Its Total Acid Index exceeds given limits depending of oil type Please consult us If gases or liquids dissolved in the oil result in deterioration of the ultim...

Страница 40: ...ions Observe the safety regulations When disposing of used oil please observe the relevant environmental regulations When the flow of oil slows down close the oil drain valve briefly switch on the pum...

Страница 41: ...esent Mount the new exhaust filter Tighten the 4 screws of the exhaust filter cover plate with 9 5 Nm Respect the indications on the oil filter for changing the latter Depending on the process involve...

Страница 42: ...rom the pump and oil Take the appropriate precautions Never mount used seals always mount new seals Warning Caution 5 4 F Cleaning the intake port dirt trap and Checking the anti suck back valve Clean...

Страница 43: ...replacing the gasket with a new one Depending on the process involved dangerous substances may escape from the pump and oil Take the appropriate precautions Observe the safety regulations Never mount...

Страница 44: ...SV Neo D 16 25 40 65 Jan 2018 44 51 6 Trouble shooting Trouble shooting...

Страница 45: ...SV Neo D 16 25 40 65 Jan 2018 45 51 Reference section This column refers to the section in the Operating Instructions that contains the applicable repair information Trouble shooting...

Страница 46: ...eybold parts are used Consumables and main spare parts kits for SOGEVAC pumps are usually available on stock at Leybold service centers The list of these parts is given here after and in the spare par...

Страница 47: ...SV Neo D 16 25 40 65 Jan 2018 47 51 Spare parts...

Страница 48: ...SV Neo D 16 25 40 65 Jan 2018 48 51 CE Declaration CE Declaration...

Страница 49: ...SV Neo D 16 25 40 65 Jan 2018 49 51 Declaration of Contamination...

Страница 50: ...SV Neo D 16 25 40 65 Jan 2018 50 51 Notes Notes...

Страница 51: ...SV Neo D 16 25 40 65 Jan 2018 51 51...

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