Lexus KMA10 Series Скачать руководство пользователя страница 33

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Remove the 2 bolts and separate traction battery

charger wire.

REMOVE NO. 20 TRACTION BATTERY BRACKET

Remove the 2 bolts, nut and No. 20 traction battery

bracket.

REMOVE NO. 21 TRACTION BATTERY BRACKET

Remove the 2 bolts, nut and No. 21 traction battery

bracket.

REMOVE TRACTION BATTERY ASSEMBLY

CAUTION:

・

Because the weight of the traction battery

assembly is extremely heavy, make sure to follow

the work procedures described in the repair

manual.

・

If work is not performed according to the

procedures described in the repair manual, there

is a danger that the components could fall down.

・

Do not damage the traction battery assembly with the fork etc.

Содержание KMA10 Series

Страница 1: ...UX300e KMA10 Series...

Страница 2: ...the high voltage approximately 355 2 V Lithium ion Li ion traction battery assembly is kept safe and secure in an accident The Li ion traction battery assembly contains sealed batteries that are simi...

Страница 3: ...Traction Battery Assembly and Auxiliary Battery 9 Traction Battery Assembly 9 Components Powered by the Traction Battery Assembly 9 Traction Battery Assembly Recovery 10 Auxiliary Battery 10 High Vol...

Страница 4: ......

Страница 5: ...trical power to be supplied to the high capacity traction battery from external power source such as an electrical socket or charger The plug in charge control system supports 2 types of charging AC c...

Страница 6: ...fication The alphanumeric 15 character Vehicle Identification Number VIN is provided on the left side windshield cowl floor under the right side front seat and right side B pillar Example VIN JTHAAABH...

Страница 7: ...3 Exterior logos on the each rear door logo on the back door Charge inlet door located on each rear quarter panel Exterior Front and Left Side View Exterior Rear and Right Side View...

Страница 8: ...ocated in the dash behind the steering wheel is different than the one on the conventional non electric UX NOTICE If the vehicle is shut off the instrument cluster gauges will be blacked out not illum...

Страница 9: ...5 Motor Compartment Orange colored high voltage power cables Power Cables...

Страница 10: ...embly the inverter with converter assembly with the electric motor and the inverter with converter assembly with the compressor with motor assembly Inverter with Converter Assembly Motor Compartment C...

Страница 11: ...kW AC Permanent Magnet Motor Transmission Automatic Only Traction Battery Assembly 355 2 Volt Sealed Li ion Battery Curb Weight 3 935 3 968 lbs 1 785 1 800 kg Frame Material Steel Unibody Body Materia...

Страница 12: ...ded in the instrument cluster When lit it informs the driver that the vehicle is on and operational even though the motor compartment is silent Vehicle Operation With the UX300e the system is operatio...

Страница 13: ...non spillable and sealed in a case The electrolyte used in the Li ion battery cells is a flammable organic electrolyte The electrolyte is absorbed into the battery cell separator and will not normall...

Страница 14: ...ry powers the vehicle electrical system similar to a conventional vehicle As with other conventional vehicles the negative terminal of the auxiliary battery is grounded to the metal chassis of the veh...

Страница 15: ...in relays When the vehicle is shut off the relays stop electrical flow from leaving the traction battery assembly WARNING The high voltage system may remain powered for up to 10 minutes after the vehi...

Страница 16: ...Volt DC 12 Volt Auxiliary Battery Inverter with Converter Assembly Battery Charger Controller Battery ECU Assembly Electric Vehicle Computer AC 3 Phase 0V 0 0 Volt DC 0 0 Volt DC Volt DC 0 0 Volt DC...

Страница 17: ...terminal voltage is 0 V Electrolyte leaks may cause acute poisoning if a high concentration of the vapor from the electrolyte is inhaled In case of inhalation move the affected person to a place with...

Страница 18: ...lyte Only a small amount may leak from the batteries which may irritate the eyes nose throat and skin Contact with the vapor produced by the electrolyte may irritate the nose and throat To avoid injur...

Страница 19: ...injury or death from severe burns or electric shock avoid touching cutting or opening any orange high voltage power cable or any high voltage component Shut off the ignition READY indicator is off Di...

Страница 20: ...r Remove service plug grip CAUTION Wear insulated gloves Do not inspect or service the high voltage system with the service plug grip installed To reduce the risk of electric shock make sure to remove...

Страница 21: ...e power switch on READY unless instructed by the repair manual Do not touch the terminals of the service plug grip If the service plug grip has been struck or dropped replace it HINT Waiting for at le...

Страница 22: ...lyte Wear rubber gloves and goggles and neutralize the liquid using a saturated boric acid solution or vinegar Then wipe up the liquid using waste rags etc If the electrolyte comes into contact with y...

Страница 23: ...19...

Страница 24: ...er the traction battery assembly is shut off because the circuit has a condenser that stores power Make sure that the tester reading is 0 V before touching any high voltage terminals which are not ins...

Страница 25: ...etc 3 Turn the power switch off 4 Recover the refrigerant from the A C system using a refrigerant recovery unit HINT Use the refrigerant recovery unit in accordance with the manufacturer s instruction...

Страница 26: ...e 4 clips and remove the battery service hole cover REMOVE BATTERY SERVICE HOLE COVER SUB ASSEMBLY 1 Remove the 4 bolts and battery service hole cover sub assembly REMOVE NO 2 TRACTION BATTERY COVER R...

Страница 27: ...ng the service plug grip to fully discharge the high voltage capacitor inside the inverter with converter assembly NOTICE After removing the service plug grip turning the power switch on READY may cau...

Страница 28: ...ctor cover assembly NOTICE Do not touch the connector cover assembly waterproof seal Do not allow any foreign matter or water to enter the inverter with converter assembly CHECK TERMINAL VOLTAGE CAUTI...

Страница 29: ...RONT UNDER COVER Remove the 3 bolts 4 nuts and front under cover REMOVE FRONT UNDER COVER RH Remove the 3 bolts 6 clips and front under cover RH REMOVE FRONT UNDER COVER LH Remove the 3 bolts 6 clips...

Страница 30: ...lips and front under cover center REMOVE REAR UNDER COVER RH Remove the 6 clips and rear under cover RH REMOVE REAR UNDER COVER LH Remove the 6 clips and rear under cover LH REAR UNDER COVER CENTER Re...

Страница 31: ...Y Remove the bolt and No 2 discharge hose sub assembly SEPARATE WIRE HARNESS CAUTION Make sure to wear insulating gloves NOTICE Insulate the disconnected terminals and connector with insulating tape D...

Страница 32: ...CAUTION Make sure to wear insulating gloves NOTICE Insulate the disconnected terminals and connector with insulating tape Remove the 3 bolts and EV floor under wire cover Remove the 2 bolts and separ...

Страница 33: ...t and No 21 traction battery bracket REMOVE TRACTION BATTERY ASSEMBLY CAUTION Because the weight of the traction battery assembly is extremely heavy make sure to follow the work procedures described i...

Страница 34: ...embly as shown in the illustration Remove the 14 bolts Remove the 4 bolts Lower the engine lifter to remove the traction battery assembly CAUTION Be careful not to drop the traction battery assembly a...

Страница 35: ...he position with the wooden block lower the traction battery assembly CAUTION Store in an area where it will not get wet by rainwater or be in direct sunlight Do not bring the removed battery near an...

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