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Lexmark XM5163, Руководство по ремонту

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Importing eSF solutions and settings file

After replacing the controller board, import back to the printer the eSF solutions and settings that were exported.

1

POR the printer into Invalid engine mode. See 

“Entering invalid engine mode” on page 369

.

2

Open a Web browser, and then type the printer IP address.

Note: 

If the Web page cannot be accessed or an error occurs when starting the printer into Invalid engine mode,

then data backup is not an option. Inform the customer that the data cannot be saved.

3

Navigate to 

Settings

 > 

Solutions

 > 

Embedded Solutions

.

4

From the Embedded Solutions page, select the applications that you want to import.

5

Click 

Import

.

Ribbon cable connectors

Zero Insertion Force (ZIF) connectors

Zero Insertion Force (ZIF) connectors are used on the boards and cards used in this printer. Before inserting or removing
a cable from these connectors, read this entire section. Great care must be taken to avoid damaging the connector or
cable when inserting or removing the cable.

Warning—Potential Damage: 

Do not insert the cable so that the contacts are facing the locking actuator. The

contacts always face away from the actuator.

Warning—Potential Damage: 

Do not insert the cable diagonally into the ZIF socket. This can cause damage to the

contacts on the cable.

Warning—Potential Damage: 

Avoid using a fingernail, or sharp object to open the locking mechanism. This could

damage the cable.

Warning—Potential Damage: 

Avoid pressing against the cable when opening the locking mechanism. This can also

damage the cable.

These are the types of ZIF connectors used in this printer:

•

Horizontal top contact connector

•

Horizontal bottom contact connector

•

Vertical mount contact connector

•

Horizontal sliding connector

7463

Repair information

379

Содержание XM5163

Страница 1: ...ore the operating system device settings network information scanner and bookmark settings and embedded solutions Hard disk memory Some devices have a hard disk drive installed The printer hard disk i...

Страница 2: ...ou are not working on the machine and do not put unprotected ESD sensitive parts on a table If possible keep all ESD sensitive parts in a grounded metal cabinet case Be extra careful while working wit...

Страница 3: ...r configuration after replacing the controller board Restore the printer to its correct configuration to complete the replacement service Use the Service Restore Tool to download the software bundle a...

Страница 4: ...n the file Notes Perform the install instructions on the Readme file in the exact order shown Only restart the printer when instructed to in the file For more information on how to flash the downloade...

Страница 5: ...l the eSF apps have been installed Notes If you are unable to access the administrative menus to verify that the printer is restored then ask the customer for access rights If a 10 00 error is display...

Страница 6: ...ervice Restore Tool do the following 1 Open a Web browser and then type the printer IP address 2 Navigate to Settings Configuration Files 3 From the Configuration File History tab navigate to Import C...

Страница 7: ...e in ready state in order to update the firmware Using a flash drive This option is available only in printer models with front USB port Make sure to enable the Enable Drive and Update Code settings Y...

Страница 8: ...nfiguration Update Firmware 3 Select the file to use The printer performs a POR sequence and terminates the FTP session 4 Repeat steps 2 through 4 for the other files Backing up eSF solutions and sett...

Страница 9: ...and cards used in this printer Before inserting or removing a cable from these connectors read this entire section Great care must be taken to avoid damaging the connector or cable when inserting or r...

Страница 10: ...lly into the connector Warning Potential Damage When opening or closing this type of actuator gently lift or close the two tabs located on each end of the actuator The two tabs should be moved simulta...

Страница 11: ...The tabs on the ends of the actuator are vertical when the actuator is unlocked 2 Insert the cable with the contacts on the cable facing up Insert the cable on top of the actuator Note Verify that th...

Страница 12: ...actuator to the locked position The cable should not move while this step is performed If the cable moves open the actuator reposition the cable and then close the actuator to the down position 7463 R...

Страница 13: ...onnector Warning Potential Damage When opening or closing this type of actuator gently lift the center of the actuator using your finger Do not use a fingernail or screwdriver to open the actuator Thi...

Страница 14: ...t the cable into the ZIF connector with the contacts facing downward and away from the locking actuator The cable needs to be inserted below the actuator Note Verify that the cable is installed square...

Страница 15: ...3 Place your finger in the middle of the actuator and then rotate the locking actuator to the locked position 7463 Repair information 385...

Страница 16: ...connector Warning Potential Damage When opening or closing this type of actuator gently lift the center of the actuator using your finger Do not use a fingernail or screwdriver to open the actuator Th...

Страница 17: ...r to verify it is in the open position 2 Insertthecablewiththecontactsonthecableawayfromthelockingactuator Insertthecableontopoftheactuator Note Verify that the cable is installed squarely into the co...

Страница 18: ...position by pressing down on both ends of the actuator The cable should not move when this step is performed If the cable moves open the actuator reposition the cable and then close the actuator to th...

Страница 19: ...rning Potential Damage When opening or closing this type of actuator gently push or pull the two tabs located on each end of the actuator Do not close the actuator from the center of the actuator Do n...

Страница 20: ...ctuator to verify it is in the open position If you are opening the connector pull back on both end tabs using equal force to avoid breaking the connector 2 Insert the cable with the contacts on the c...

Страница 21: ...ds the connector locking the cable into place The cable should not move when this step is performed If the cable moves open the actuator reposition the cable and then close the actuator to the down po...

Страница 22: ...oking at the connector take note on which side the contacts are located Many boards will have the word contacts stamped on them to indicate which side of the LIF has the contacts When looking at the b...

Страница 23: ...plate using a 3mm hex wrench at the access hole indicated in the following image left to give a position roughly 20 5mm as shown in the image below right This is the nominal point and should minimize...

Страница 24: ...wise or counterclockwise using a 3mm hex wrench and print a copy of the Quick Test Page to check the diamonds on the top and bottom margin Continue adjusting the screw as you check the results of each...

Страница 25: ...d When the registration is set the three mounting screws should be tightened To perform the printhead mechanical registration adjustment 1 Print a Quick Test Page From the Diagnostics menu navigate to...

Страница 26: ...u may need to repeat this step two or three times before you get satisfactory bottom skew results 1 To correct turn the printhead screw clockwise to rotate both edges clockwise 2 To correct turn the p...

Страница 27: ...nt if required See Media aligner roller adjustment on page 393 ADF skew adjustments Note Before you start any of the ADF skew adjustment procedures make sure the Media aligner roller adjustment on pag...

Страница 28: ...4 Rotate the deskew idle roll bracket B to correct the skew 5 After the skew has been corrected tighten the two screws and reinstall the ADF front cover 7463 Repair information 398...

Страница 29: ...y 0 4 mm of skew correction 2 Remove the ADF rear cover See ADF rear cover removal on page 598 3 Remove the flatbed glass cushion See Flatbed glass cushion removal on page 632 4 Loosen the three nuts...

Страница 30: ...ote One 360 degree turn of the CCDM adjustment screw equals approximately 0 8 mm of skew correction 2 Remove the ADF front cover See ADF front cover removal on page 587 3 Loosen the two screws A secur...

Страница 31: ...y paper may be found with more than 2 mm of skew 1 Remove two consecutive pieces of paper from the ream 2 Flip one of the pages over as shown in the following image The following image shows the final...

Страница 32: ...of quality paper may be found with more than 2 mm of skew 1 Check the media squareness See Media squareness check on page 401 2 Make sure the guides in the paper tray are properly aligned 3 Check the...

Страница 33: ...he printer passes or fails the skew specifications based on the values listed in the following table L2 L1 R2 R1 T2 T1 B2 B1 Letter Lessthanorequal to1 4 mm Less than or equal to 1 4 mm Less than or e...

Страница 34: ...align the ADF skew during reworks Pallets of quality paper may be found with more than 2 mm of skew 1 Check the media squareness See Media squareness check on page 401 2 Make sure the guides in the p...

Страница 35: ...Less than or equal to 1 5 mm Horizontal registration 8 If the printer does not meet the skew specifications adjust the reference edge as specified in Media aligner roller adjustment on page 393 9 Adju...

Страница 36: ...and back ADF 1 Perform a print quick test Navigate to Configuration mode Scanner Manual Registration Print Quick Test 2 The following Quick Test target page is printed Note Make sure the margin spaci...

Страница 37: ...ge in the ADF tray facing up and then select Copy Quick Test to check the results f Repeat steps a through e until the copy is evenly spaced on the top and both sides Note Once a test page with evenly...

Страница 38: ...F magnification 5 When both the front and back side ADF has been registered power the unit off and then retune the ADF Magnification See Retuning the ADF magnification on page 412 Registering the flat...

Страница 39: ...rrow is located c Lower the ADF down onto the scanner glass and then raise the ADF up again to pick up the glass cushion d Run your hand across the glass cushion to make sure it is attached 4 Place th...

Страница 40: ...sides Note Once a test page with evenly spaced margins is generated keep the copy as an aid in setting the flatbed magnification 11 Register the front ADF a Set the printed target page into the paper...

Страница 41: ...e copy is evenly spaced on the top and both sides Note Once a test page with evenly spaced margins is generated keep the copy as an aid in setting the ADF magnification 12 When both the front and back...

Страница 42: ...mode Scanner Tests ADF Magnification 2 Review both of the saved ADF copies and see where the target arrows fall on the bottom of the page If you cannot see them you will need to decrease ADF Magnifica...

Страница 43: ...kandrepeattheadjustment process until the correct magnification value is chosen 8 When done select Back and then select Exit Diags to reboot the printer Retuning the flatbed magnification code P132 or...

Страница 44: ...ace cable ties during reassembly to avoid pinching wires obstructing the paper path or restricting mechanical movement Remove the toner cartridges imaging unit and media tray before removing other pri...

Страница 45: ...Column left outer cover removal MX81x 1 Remove the controller board access cover See Controller board access cover removal on page 423 2 Remove the rear door See Rear door removal on page 549 3 Remov...

Страница 46: ...chine 6 Remove the column left outer cover Left cover removal MX71x 1 Open the front door 2 Pull the media tray from the machine 3 Raise the control panel to its uppermost position 4 Open the rear doo...

Страница 47: ...6 Remove the eight screws A securing the left cover to the machine 7 Remove the left cover Note When removing the left cover the charcoal filter might become detached 7463 Repair information 417...

Страница 48: ...al MX81x 1 Remove the controller board access cover See Controller board access cover removal on page 423 2 Remove the rear door See Rear door removal on page 549 3 Open the front door 4 Pull the medi...

Страница 49: ...ft cover Note When removing the left cover the charcoal filter might become detached Installation note When replacing the left cover ensure that the charcoal filter is properly installed 7463 Repair i...

Страница 50: ...cover removal 1 Open the front door 2 Pull the media tray from the machine 3 Raise the control panel to its uppermost position 4 Remove the rear door See Rear door removal on page 549 7463 Repair info...

Страница 51: ...cover 6 Remove the rear lower cover See Rear lower cover removal on page 551 7 Remove the top cover See Top cover removal on page 561 8 Remove the three screws A securing the left inner cover to the...

Страница 52: ...od of troubleshooting while operating in normal user mode See Controller board control panel replacement on page 372 Warning Potential Damage When a component has been installed in a machine and has b...

Страница 53: ...o that you can use it with the replacement controller board Installation note Make sure to regenerate high frequency defect data after replacing the controller board See Regenerating high frequency de...

Страница 54: ...ss shield to the machine 3 Move the controller board access shield toward the front of the machine to remove it Controller board cooling fan removal 1 Remove the left cover See Left cover removal MX71...

Страница 55: ...on page 556 3 Remove the imaging unit from the machine 4 Remove the LVPS See LVPS removal on page 445 5 Remove the left cover See Left cover removal MX71x on page 416 6 Remove the board housing See Bo...

Страница 56: ...e screws B securing the fuser drive motor to the machine Note When removing the lowermost screw the grounding plate will become detached 10 Disconnect the cable C from the fuser drive motor 7463 Repai...

Страница 57: ...the fuser drive motor ensure that the cable is properly reconnected Main cooling fan removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shiel...

Страница 58: ...align properly and damage will occur 1 Remove the imaging unit from the machine 2 Remove the right cover See Right cover removal MX71x on page 438 3 Remove the rear lower cover See Rear lower cover re...

Страница 59: ...tallation warning When replacing the main drive motor make sure that all gears and drive shafts are properly aligned or damage will occur Media feeder removal 1 Remove the right cover See Right cover...

Страница 60: ...Board housing removal on page 431 6 Remove the pick roller assembly See Pick roller assembly removal on page 541 7 Remove the three screws A securing the media feeder to the machine Note Use care when...

Страница 61: ...t cover removal MX71x on page 438 2 Remove the rear lower cover See Rear lower cover removal on page 551 3 Remove the LVPS See LVPS removal on page 445 4 Remove the left cover See Left cover removal M...

Страница 62: ...eft cover See Left cover removal MX71x on page 416 2 Remove the screw A securing the bracket to the machine 3 Remove the bracket from the machine 4 Disconnect the cable B from the sensor control panel...

Страница 63: ...4 Remove the left cover See Left cover removal MX71x on page 416 5 Remove the board housing See Board housing removal on page 431 6 Remove the pick roller assembly See Pick roller assembly removal on...

Страница 64: ...r lower cover See Rear lower cover removal on page 551 3 Remove the LVPS See LVPS removal on page 445 4 Remove the left cover See Left cover removal MX71x on page 416 5 Remove the board housing See Bo...

Страница 65: ...r Right side removals Column right inner cover removal 1 Remove the right cover See Right cover removal MX71x on page 438 2 Remove the two screws A securing the column right rear cover to the machine...

Страница 66: ...right rear cover 4 Remove the scanner rear lower cover 5 Remove the top cover See Top cover removal on page 561 6 Remove the four screws B securing the column right inner cover to the machine 7463 Rep...

Страница 67: ...removal 1 Remove the right cover See Right cover removal MX71x on page 438 2 Remove the right inner cover See Column right inner cover removal on page 435 3 Remove the four screws A securing the colum...

Страница 68: ...es Right cover removal MX71x 1 Open the front door 2 Raise the operator panel to its uppermost position 3 Remove the rear door See Rear door removal on page 549 4 Remove the rear lower cover See Rear...

Страница 69: ...the five screws A securing the right cover to the machine 6 Remove the right cover Right cover removal MX81x 1 Open the front door 2 Remove the media tray 3 Open the cartridge door 7463 Repair informa...

Страница 70: ...chine 5 Remove the right cover Right inner cover removal MX71x 1 Remove the right cover See Left inner cover removal on page 420 2 Remove the three screws A securing the right inner cover to the machi...

Страница 71: ...racket removal MX71x 1 Remove the right cover See Right cover removal MX71x on page 438 2 Disconnect the speaker cable A 3 Press down on the latch and then pull to remove the speaker with the speaker...

Страница 72: ...bracket C Cartridge cooling fan removal 1 Remove the right cover See Right cover removal MX71x on page 438 2 Remove the screw A securing the cartridge cooling fan to the machine 3 Remove the cartridge...

Страница 73: ...fan ensure that it is installed as shown in the picture Duplex cooling fan removal 1 Remove the right cover See Right cover removal MX71x on page 438 2 Remove the screw A securing the duplex cooling f...

Страница 74: ...e When replacing the duplex cooling fan ensure that it is installed as shown in the picture HVPS removal 1 Remove the right cover See Right cover removal MX71x on page 438 2 Disconnect four cables A f...

Страница 75: ...HVPS make sure the plastic insulating shield is properly reattached When replacing the HVPS make sure the cables are properly reattached LVPS removal 1 Remove the right cover See Right cover removal M...

Страница 76: ...3 Disconnect the main power cable A from the LVPS 4 While holding down the duplex rear flap remove the two screws B securing the LVPS to the machine 7463 Repair information 446...

Страница 77: ...5 Gently but firmly pull the LVPS partially from the machine as shown in the following image 6 Disconnect the fuser power cable C from the LVPS 7463 Repair information 447...

Страница 78: ...allation notes When replacing the LVPS ensure that all connections are replaced When replacing the LVPS ensure that the connector pins D properly engage the controller board Power switch removal 1 Rem...

Страница 79: ...4 Disconnect the main power cable A from the LVPS 5 Remove the two screws B securing the power switch to the machine 7463 Repair information 449...

Страница 80: ...6 Remove the screw C securing the grounding cable 7 Remove the screw D securing the bracket to the machine 7463 Repair information 450...

Страница 81: ...See Media tray removal on page 538 4 Remove the MPF tray See MPF tray removal on page 472 5 Remove the front door See Front door removal on page 453 6 Remove the toner cartridge 7 Remove the imaging u...

Страница 82: ...11 Remove the spring A 12 Move the duplex exit diverter to the right and detach the left hinge point 7463 Repair information 452...

Страница 83: ...the right hinge point and remove the duplex exit diverter Front door removal 1 Open the control panel 2 Lower the front door 3 Remove the MPF tray See MPF tray removal on page 472 7463 Repair informat...

Страница 84: ...4 Gently flex the left bracket A and release the tab on the MPF support link 5 Gently flex the right bracket B and release the tab on the MPF support link 7463 Repair information 454...

Страница 85: ...moval on page 472 5 Remove the front door See Front door removal on page 453 6 Remove the toner cartridge 7 Remove the imaging unit 8 Remove the MPF feeder lift plate See MPF feeder lift plate removal...

Страница 86: ...pper hooks on the inner guide deflector 14 Remove the inner guide deflector Installation warning Ensure that the four retention hooks A on the inner guide deflector are properly reattached 7463 Repair...

Страница 87: ...registration adjustment on page 394 1 Open the control panel door 2 Remove the toner cartridge 3 Remove the two screws A securing the printhead access cover to the machine Warning Potential Damage Wh...

Страница 88: ...vide access to the printhead mounting screws 7 Remove the three 5 5mm hex screws B securing the laser printhead to the machine Note For MX71x the printhead mounting screws are located under the paper...

Страница 89: ...removing the laser printhead do not adjust the printhead adjuster screw until the new printhead has been installed 8 Gently lift and then remove the laser printhead from the machine 7463 Repair inform...

Страница 90: ...x on page 416 2 Remove the media tray See Media tray removal on page 538 3 Remove the MPF tray See MPF tray removal on page 472 4 Remove the front door See Front door removal on page 453 5 Remove the...

Страница 91: ...aligner roller replacement If the adjuster screw needs to be replaced then the controller board and the main drive motor will also have to be removed to access the adjuster screw 16 Using a 3mm hex w...

Страница 92: ...n guide removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shield See Controller board access shield removal on page 424 3 Remove the media t...

Страница 93: ...lignment pin properly engages the media turn guide and that the alignment hooks properly engage the slots in the frame If these parts are not properly engaged paper jams will occur Media vertical guid...

Страница 94: ...ing unit 7 Remove the MPF feeder lift plate See MPF feeder lift plate removal on page 465 8 Remove the media turn guide See Media turn guide removal on page 462 9 Detach the right side of the media ve...

Страница 95: ...ard access shield See Controller board access shield removal on page 424 3 Remove the media tray See Media tray removal on page 538 4 Open the control panel door 5 Remove the toner cartridge 6 Remove...

Страница 96: ...d roller to prevent damage If you do not do this the pick pad will likely become damaged Installation warning When replacing the MPF feeder lift plate ensure that the pick pad B is placed properly beh...

Страница 97: ...9 Disconnect the MPF pick solenoid cable J3 D 10 Disconnect the MPF feeder lift plate cable J38 E 7463 Repair information 467...

Страница 98: ...eeder lift plate and the frame before replacing the screws MPF pick roller removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shield See Cont...

Страница 99: ...8 Remove the E clip securing the MPF pick roller to the machine 9 Remove the flange 7463 Repair information 469...

Страница 100: ...move the second flange MPF solenoid removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shield See Controller board access shield removal on p...

Страница 101: ...ve the MPF feeder lift plate See MPF feeder lift plate removal on page 465 Note Leave the MPF feeder lift plate hanging Do not disconnect the MPF feeder lift plate cable 9 Remove the media turn guide...

Страница 102: ...MPF tray removal 1 Open the control panel 2 Lower the front door 3 Gently flex the left bracket and detach the left side of the MPF tray 7463 Repair information 472...

Страница 103: ...al 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shield See Controller board access shield removal on page 424 3 Remove the media tray See Media...

Страница 104: ...guide See Media vertical guide removal on page 463 10 Remove the duplex exit diverter See Duplex exit diverter removal on page 451 11 Remove the inner guide deflector See Inner guide deflector remova...

Страница 105: ...plate See MPF feeder lift plate removal on page 465 8 Remove the media turn guide See Media turn guide removal on page 462 9 Remove the media vertical guide See Media vertical guide removal on page 4...

Страница 106: ...k roller See MPF pick roller removal on page 468 9 Remove the MPF feeder lift plate See MPF feeder lift plate removal on page 465 10 Remove the media vertical guide See Media vertical guide removal on...

Страница 107: ...ect the cable B from the HVPS Transfer roller right arm removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the controller board access shield See Controller board access...

Страница 108: ...he media turn guide See Media turn guide removal on page 462 9 Remove the media vertical guide See Media vertical guide removal on page 463 10 Remove the duplex exit diverter See Duplex exit diverter...

Страница 109: ...13 Remove the toner level contact 14 Remove the screw B securing the transfer roller right arm to the machine 7463 Repair information 479...

Страница 110: ...15 Remove the transfer roller right arm Transfer roller removal 1 Open the control panel cover 2 Open the front door 7463 Repair information 480...

Страница 111: ...3 Remove the toner supply 4 Remove the imaging unit 7463 Repair information 481...

Страница 112: ...nsfer roller to the right to disengage it from the transfer roller left arm Warning Potential Damage Do not raise the right side of the transfer roller too far up This can break the transfer roller le...

Страница 113: ...e the left cover See Left cover removal MX81x on page 418 4 Open the front door 5 Open the cartridge door 6 Remove the column left front cover See Column left front cover removal MX81x on page 414 7 R...

Страница 114: ...ver 10 Remove the control panel See Control panel removal MX81x on page 491 11 Place the control panel upside down on a flat surface 12 Remove the six screws B securing the bottom cover to the assembl...

Страница 115: ...13 Remove the bottom cover from the assembly 14 Remove the four screws C securing the ten inch display to the assembly 7463 Repair information 485...

Страница 116: ...15 Disconnect the three cables D 16 Remove the ten inch display 7463 Repair information 486...

Страница 117: ...page 488 2 Remove the four screws A securing the display 3 Carefully lift the display and then disconnect all the cables from the display Warning Potential Damage Connections B under the display are...

Страница 118: ...t must be returned to the manufacturer The machine must be powered up in Diagnostic mode or the controller board control panel boards or control panel will become locked 1 Remove the toner supply cart...

Страница 119: ...13 Remove the screw B securing the grounding cable to the machine 14 Remove the e clip C securing the pin to the hinge 7463 Repair information 489...

Страница 120: ...15 Remove the pin 16 Raise the control panel to its uppermost position 17 Detach the two springs from the machine 18 Remove the control panel 7463 Repair information 490...

Страница 121: ...ol panel replacement on page 372 Warning Potential Damage When a component has been installed in a machine and has been powered up in normal user mode it cannot be used in another machine it must be r...

Страница 122: ...9 Remove the front scanner cover 7463 Repair information 492...

Страница 123: ...10 Remove the seven screws B securing the control panel to the machine 7463 Repair information 493...

Страница 124: ...component and perform a POR before replacing a second component If this procedure is not followed the printer will be rendered inoperable Never replace both the control panel and the controller board...

Страница 125: ...up in Diagnostic mode or the controller board control panel boards or control panel will become locked 1 Remove the control panel front cover See Control panel front cover removal on page 510 2 Remov...

Страница 126: ...components as a method of troubleshooting while operating in normal user mode See Controller board control panel replacement on page 372 Warning Potential Damage When a component has been installed i...

Страница 127: ...removal MX71x on page 488 2 Remove the four screws A securing the display 3 Carefully lift the display and then disconnect all the cables from the display Warning Potential Damage Connections B under...

Страница 128: ...acement on page 372 Warning Potential Damage When a component has been installed in a machine and has been powered up in normal user mode it cannot be used in another machine it must be returned to th...

Страница 129: ...the front scanner cover to the machine 9 Remove the front scanner cover 10 Remove the control panel See Control panel removal MX81x on page 491 11 Place the control panel upside down on a flat surfac...

Страница 130: ...12 Remove the six screws B securing the bottom cover to the assembly 13 Remove the bottom cover from the assembly 7463 Repair information 500...

Страница 131: ...14 Remove the five screws C 15 Disconnect the five cables D 7463 Repair information 501...

Страница 132: ...See Controller board control panel replacement on page 372 Warning Potential Damage When a component has been installed in a machine and has been powered up in normal user mode it cannot be used in a...

Страница 133: ...the front scanner cover to the machine 9 Remove the front scanner cover 10 Remove the control panel See Control panel removal MX81x on page 491 11 Place the control panel upside down on a flat surfac...

Страница 134: ...12 Remove the six screws B securing the bottom cover to the assembly 13 Remove the bottom cover from the assembly 7463 Repair information 504...

Страница 135: ...14 Remove the five screws C 15 Disconnect the five cables D 7463 Repair information 505...

Страница 136: ...rear door See Rear door removal on page 549 3 Remove the left cover See Left cover removal MX81x on page 418 4 Open the front door 5 Open the cartridge door 6 Remove the column left front cover See C...

Страница 137: ...the front scanner cover to the machine 9 Remove the front scanner cover 10 Remove the control panel See Control panel removal MX81x on page 491 11 Place the control panel upside down on a flat surfac...

Страница 138: ...12 Remove the six screws B securing the bottom cover to the assembly 13 Remove the bottom cover from the assembly 7463 Repair information 508...

Страница 139: ...14 Remove the four screws C securing the ten inch display to the assembly 15 Disconnect the three cables D 7463 Repair information 509...

Страница 140: ...16 Remove the ten inch display Control panel front cover removal 1 Raise the control panel to its uppermost position 7463 Repair information 510...

Страница 141: ...2 Remove the four screws A securing the control panel front cover to the machine 3 Remove the control panel front cover 7463 Repair information 511...

Страница 142: ...ontrol panel front cover See Control panel front cover removal on page 510 3 Release the two springs from the control panel frame 4 Carefully flex the corner of the control panel frame as shown in the...

Страница 143: ...ntrol panel latch Control panel left bezel removal MX71x 1 Remove the control panel front cover See Control panel front cover removal on page 510 2 Raise the control panel to its uppermost position 74...

Страница 144: ...3 Remove the two screws A securing the control panel left bezel to the machine 4 Remove the control panel left bezel 7463 Repair information 514...

Страница 145: ...See Control panel front cover removal on page 510 2 Remove the two screws A securing the control panel right bezel to the machine 3 Gently remove the control panel right bezel to gain access to the ca...

Страница 146: ...trol panel hinge removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the right cover See Right cover removal MX71x on page 438 3 Open the rear door 4 Remove the top cover...

Страница 147: ...e standard bin cover See Standard bin cover removal MX71x on page 565 9 Remove the control panel See Control panel removal MX71x on page 488 10 Disconnect the left recoil spring 11 Remove the e clip A...

Страница 148: ...14 Disconnect the USB cable C from the controller board 15 Remove the screw D securing the ground wire 7463 Repair information 518...

Страница 149: ...l panel hinge removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the right cover See Right cover removal MX71x on page 438 3 Open the rear door 4 Remove the top cover Se...

Страница 150: ...Remove the standard bin cover See Standard bin cover removal MX71x on page 565 9 Remove the control panel See Control panel removal MX71x on page 488 10 Disconnect the right recoil spring 11 Remove th...

Страница 151: ...13 Remove the screw B securing the ground wire 14 Position the right control panel hinge as shown in the following image 7463 Repair information 521...

Страница 152: ...splay removal 7 inch and 10 inch 1 Remove the control panel front cover See Control panel front cover removal on page 510 2 Remove the control panel right bezel 3 Remove the screw A securing the cover...

Страница 153: ...4 Gently press the hinge inward to release it from the machine 5 Remove the tilting display 7463 Repair information 523...

Страница 154: ...6 Remove the ground wire Standard bin LED board removal 1 Remove the two screws A and then remove the board cover 7463 Repair information 524...

Страница 155: ...e the board Control panel cover removal 1 Remove the control panel See Control panel removal MX71x on page 488 or Control panel removal MX81x on page 491 2 Remove the four screws A and then remove the...

Страница 156: ...the control panel buttons Control panel buttons removal 1 Remove the control panel See Control panel removal MX71x on page 488 or Control panel removal MX81x on page 491 2 Remove the control panel co...

Страница 157: ...l panel speaker removal MX81x 1 Remove the control panel See Control panel removal MX81x on page 491 2 Remove the control panel cover See Control panel cover removal on page 525 3 Loosen the three scr...

Страница 158: ...e top cover See Top cover removal on page 561 2 Remove the left cover See Left cover removal MX71x on page 416 3 Remove the rear door See Rear door removal on page 549 4 Remove the rear lower cover Se...

Страница 159: ...11 Remove the two screws A securing the duplex to the machine 12 Gently lay the printer on its side 13 Remove the three screws B securing the duplex to the machine 7463 Repair information 529...

Страница 160: ...r See Rear lower cover removal on page 551 5 Remove the PCBA housing See Board housing removal on page 431 6 Remove the fuser access door See Fuser access door removal on page 557 7 Remove the duplex...

Страница 161: ...11 Remove the two screws A securing the duplex to the machine 12 Gently lay the printer on its side 13 Remove the three screws B securing the duplex to the machine 7463 Repair information 531...

Страница 162: ...ect the machine from any input options 2 Carefully place the machine on its rear side so that the bottom of the machine is exposed as shown in the following image CAUTION POTENTIAL INJURY Remove all d...

Страница 163: ...y detach it from the machine Duplex rear flap removal Warning Potential Damage When removing the duplex rear flap ensure that you retain the attached springs 1 Press down on the duplex rear flap and r...

Страница 164: ...m the machine 3 Gently remove the duplex rear flap Left frame extension removal MX71x 1 Remove the left cover See Left cover removal MX71x on page 416 2 Gently place the printer on its right side 7463...

Страница 165: ...3 Remove the two screws A securing the left frame extension to the machine 4 Release the two hooks B 7463 Repair information 535...

Страница 166: ...ve the controller board access shield See Controller board access shield removal on page 424 3 Remove the rear door See Rear door removal on page 549 4 Remove the left cover See Left cover removal MX7...

Страница 167: ...8 Remove the six screws A securing the left frame extension to the machine 9 Release the two hooks B 7463 Repair information 537...

Страница 168: ...0 Remove the left frame extension 11 Disconnect the cables from the controller board Media tray removal 1 Pull the media tray out from the machine until you meet resistance 7463 Repair information 538...

Страница 169: ...s shown in the following image and remove it from the machine Media size actuator removal 1 Remove the media tray See Media tray removal on page 538 2 Pry the free end and then swing the actuator 7463...

Страница 170: ...3 Press the free end to remove the actuator Installation notes a Press the actuator into the square bar to attach it 7463 Repair information 540...

Страница 171: ...to gain access to the pick roller assembly Note When removing the pick roller assembly avoid all contact with the roller surfaces or paper jams might occur 3 Squeeze both sides of the pick roller lat...

Страница 172: ...Carefully place the machine on its rear side so that the bottom of the machine is exposed 3 Remove the three screws A securing the sensor duplex path to the machine 4 Remove the sensor duplex path 5 D...

Страница 173: ...Remove the left cover See Left cover removal MX71x on page 416 5 Remove the board housing See Board housing removal on page 431 6 Remove the media tray See Media tray removal on page 538 7 Remove the...

Страница 174: ...10 Release the hooks B securing the sensor tray 1 media out to the media feeder 11 Remove the sensor tray 1 media out 7463 Repair information 544...

Страница 175: ...button to release the separator roller assembly from the media tray 3 Remove the separator roller assembly Right frame extension MX71x 1 Remove the base machine from any input options 2 Remove the med...

Страница 176: ...4 Remove the two screws A securing the right frame extension to the machine 7463 Repair information 546...

Страница 177: ...the right frame extension Right frame extension removal MX81x 1 Remove the controller board access cover See Controller board access cover removal on page 423 2 Remove the controller board access shie...

Страница 178: ...emoval MX71x on page 416 5 Remove the right cover See Right cover removal MX71x on page 438 6 Remove the rear lower door See Rear lower door removal MX81x on page 552 7 Remove the four screws A securi...

Страница 179: ...9 Remove the right frame extension Rear side removals Rear door removal 1 Open the rear door 2 Remove the screw A securing the rear door support strap to the machine 7463 Repair information 549...

Страница 180: ...3 Remove the support strap 4 Slide the rear door away from the machine and remove it 7463 Repair information 550...

Страница 181: ...lower cover removal 1 Remove the rear door See Rear door removal on page 549 2 Remove the two screws A securing the left frame pivot to the machine 3 Remove the left frame pivot 7463 Repair informatio...

Страница 182: ...ss cover See Controller board access cover removal on page 423 2 Remove the controller board access shield See Controller board access shield removal on page 424 3 Remove the rear door See Rear door r...

Страница 183: ...nnect the cables from the controller board Duplex motor removal 1 Remove the paper tray from the machine 2 Remove the rear door See Rear door removal on page 549 3 Remove the rear lower cover See Rear...

Страница 184: ...crews A securing the duplex motor to the machine 6 Position the printer so that you can access the bottom of the machine as shown in the following image 7 Detach the drive belt from the pulley 7463 Re...

Страница 185: ...position and remove the duplex motor 9 Disconnect the cable B from the control board Installation note When replacing the duplex motor make sure the drive belt connected to the duplex is properly reat...

Страница 186: ...HOT SURFACE The inside of the printer might be hot To reduce the risk of injury from a hot component allow the surface to cool before touching 1 Remove the rear door See Rear door removal on page 549...

Страница 187: ...ess door removal 1 Remove the rear door See Rear door removal on page 549 2 Gently flex the fuser access door hinges 3 Pull the fuser access door away from the machine to remove it 7463 Repair informa...

Страница 188: ...frame pivot removal 1 Remove the rear door See Rear door removal on page 549 2 Remove the two screws A securing the left frame pivot to the machine 3 Remove the left frame pivot 7463 Repair informatio...

Страница 189: ...rame pivot removal 1 Remove the rear door See Rear door removal on page 549 2 Remove the two screws A securing the right frame pivot to the machine 3 Remove the right frame pivot 7463 Repair informati...

Страница 190: ...t cover removal MX71x on page 416 3 Using a flat tip screwdriver pry the sensor rear door interlock away from the machine Note It might take a small amount of force to remove the sensor rear door inte...

Страница 191: ...removal 1 Remove the toner supply cartridge 2 Remove the imaging unit 3 Remove the left cover See Left cover removal MX81x on page 418 4 Remove the right cover See Right cover removal MX71x on page 43...

Страница 192: ...full removal on page 564 11 Remove the standard bin cover See Standard bin cover removal MX81x on page 567 12 Disconnect and remove the two cables that are attached to the cartridge door from the con...

Страница 193: ...16 Detach the two springs from the machine 17 Remove the cartridge door 7463 Repair information 563...

Страница 194: ...removal 1 Open the rear door 2 Remove the screw A 3 Remove the output bin sensor cover Sensor standard bin full removal 1 Open the control panel door 2 Open the rear door 3 Remove the sensor cover 746...

Страница 195: ...ull 6 Disconnect the cable B Standard bin cover removal MX71x 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the right cover See Right cover removal MX71x on page 438 3 Open...

Страница 196: ...standard bin full with actuator See Sensor standard bin full removal on page 564 6 Remove the four screws A 7 Cut the two cable ties securing the cables to the bottom of the standard bin cover 7463 Re...

Страница 197: ...cover See Left cover removal MX81x on page 418 2 Remove the right cover See Right cover removal MX71x on page 438 3 Open the rear door 4 Remove the top cover See Top cover removal on page 561 5 Remov...

Страница 198: ...er 7 Remove the upper redrive See Upper redrive removal on page 571 8 Remove the sensor standard bin full with actuator See Sensor standard bin full removal on page 564 9 Remove the five screws B 7463...

Страница 199: ...removal MX81x on page 552 3 Remove the fuser access door See Fuser access door removal on page 557 4 Remove the standard bin cover See Standard bin cover removal MX71x on page 565 for MX71x or Standa...

Страница 200: ...to connector cable from the upper redrive motor bracket 8 Remove the seven screws A securing the upper redrive motor bracket 9 Disconnect the REDRIVE J104 cable from the controller board 7463 Repair i...

Страница 201: ...ove the upper redrive motor with cable Upper redrive removal 1 Open the rear door 2 For MX81x remove the top cover See Top cover removal on page 561 3 Open the fuser access door 7463 Repair informatio...

Страница 202: ...e it ADF scanner removals ADF scanner assembly removal 1 Remove the left cover See Left cover removal MX71x on page 416 2 Remove the rear lower door See Rear lower door removal MX81x on page 552 3 Rem...

Страница 203: ...ove the four A screws securing the ADF scanner assembly to the machine 5 Disconnect the two cables B 6 On the left side of the machine remove the eight C screws securing the ADF scanner assembly to th...

Страница 204: ...sen the six screws D securing the controller board shield to the machine 8 Remove the controller board shield 9 Remove the screw E securing the grounding bracket to the machine 7463 Repair information...

Страница 205: ...10 Disconnect the two cables F 11 Gently remove the ADF scanner assembly from the machine 7463 Repair information 575...

Страница 206: ...cover removal on page 598 2 Remove the two screws A securing the two ground straps to the ADF 3 Disconnect the JICC1 and JADF1 cables from the ADF controller card 4 Pinch the snaps on the JICC1 and J...

Страница 207: ...412 Installation note When installing this part check the firmware version installed in the printer If the version installed is P132 and E215 or higher then no further action is needed If the version...

Страница 208: ...the ground cable 6 Pinch the tabs on the ADF bottom door to open the ADF bottom door 7 Pry the hinge on the front B and rear C of the ADF bottom door to release the tabs 8 Remove the ADF bottom door 7...

Страница 209: ...emoval on page 598 3 Remove the ADF input tray See ADF input tray removal on page 589 4 Remove the ADF lift tray See ADF lift tray removal on page 594 5 Disconnect the CCD ribbon cable A from the scan...

Страница 210: ...se a flat head screw driver to remove the bottom support bracket F 10 Push the ADF scanner frame away from the scanner CCD 1 and then carefully lift the front of the scanner CCD 2 Note Carefully maneu...

Страница 211: ...11 Remove the scanner CCD 7463 Repair information 581...

Страница 212: ...ar cover See ADF rear cover removal on page 598 2 Remove all the cables from cable connectors on the ADF controller card 3 Remove the six screws B securing the ADF controller card and then remove the...

Страница 213: ...d If the version installed is lower than P132 and E215 then update the firmware to the latest version to maintain proper printer operation ADF door removal 1 Remove the ADF front cover 2 Remove the AD...

Страница 214: ...C and the retaining bracket D securing the ADF door 7 Remove the ADF door ADF feed belt removal 1 Open the ADF door 2 Remove the ADF pick roller cover See ADF pick roller cover removal on page 595 746...

Страница 215: ...3 Push down the feed belt and then push the ADF feed belt to the left to release ADF float plate with springs removal 1 Open the ADF door 7463 Repair information 585...

Страница 216: ...plate in three locations A on the right side 3 Set the paper deflector B aside then pry the ADF float plate in three locations C on the left side 4 Remove the ADF float plate with springs D 7463 Repa...

Страница 217: ...emoval 1 Raise the ADF assembly 2 Remove the two screws A at the bottom side of the ADF front cover 3 Open the ADF top cover 4 Remove the two screws B on the top side of the ADF front cover 7463 Repai...

Страница 218: ...rive parts pack removal 1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the belt A 3 Remove the two springs B 4 Remove the c clips C 5 Remove the two screws D 6 Remove th...

Страница 219: ...sensor 9 Pinch the snap of the sensors G from the back to remove ADF input tray removal 1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the ADF rear cover See ADF rear co...

Страница 220: ...3 Disconnect the JTRAY1 cable A from the ADF controller card 4 Remove the four screws B securing the ADF input tray 7463 Repair information 590...

Страница 221: ...over removal on page 598 2 Remove the ADF assembly See ADF assembly removal on page 576 3 Remove the ADF rear side drive parts pack See ADF rear side drive parts pack removal on page 600 4 Remove the...

Страница 222: ...cover removal 1 Open the ADF top door 2 Remove the four screws A securing the ADF rear cover 3 Open the ADF then loosen the ADF rear cover Note Do not completely remove the ADF rear cover 7463 Repair...

Страница 223: ...4 Slide the ADF left lower cover down to disengage it from the tabs on the ADF frame 7463 Repair information 593...

Страница 224: ...front cover removal on page 587 2 Remove the ADF rear cover See ADF rear cover removal on page 598 3 Remove the ADF left lower cover See ADF left lower cover removal on page 592 4 Open the ADF door 5...

Страница 225: ...6 Lift and slide the ADF lift tray to remove ADF pick roller cover removal 1 Open the ADF top cover 7463 Repair information 595...

Страница 226: ...roller cover and then remove the ADF pick roller cover A ADF pick roller removal 1 Open the ADF door 2 Remove the pick roller cover See ADF pick roller cover removal on page 595 3 Squeeze the pick rol...

Страница 227: ...k roller to remove ADF push button switch sensor removal 1 Remove the ADF rear cover See ADF rear cover removal on page 598 2 Remove the cable A attached to the push button switch sensor 7463 Repair i...

Страница 228: ...3 Pinch the tabs on the push button switch sensor to remove ADF rear cover removal 1 Open the ADF top cover 7463 Repair information 598...

Страница 229: ...2 Remove the four screws A securing the ADF rear cover 3 Remove the ADF rear cover 7463 Repair information 599...

Страница 230: ...move the seven screws B securing the ADF rear side drive parts pack 4 Remove the ADF rear side drive parts pack ADF right hinge removal 1 Remove the ADF rear cover See ADF rear cover removal on page 5...

Страница 231: ...4 Remove the ADF right hinge B ADF separation guide removal 1 Open the ADF top cover 2 Remove the four screws A securing the ADF separation guide 7463 Repair information 601...

Страница 232: ...3 Remove the ADF separation guide B ADF separator roller removal 1 Open the ADF top cover 7463 Repair information 602...

Страница 233: ...2 Remove the ADF separator roller access cover 3 Press the latch on the ADF separator roller to release it from the shaft 7463 Repair information 603...

Страница 234: ...use a 295 error 1 Align the notch on the left with the protrusion on the shaft 2 Push in the separator roller The latch on the right should align with the groove on the shaft Sensor ADF 1st scan remov...

Страница 235: ...nsor to the bracket and then remove the sensor Sensor ADF elevator tray home position removal 1 Remove the ADF rear cover See ADF rear cover removal on page 598 2 Remove the mylar and release the hook...

Страница 236: ...removal on page 587 2 Remove the ADF rear cover See ADF rear cover removal on page 598 3 Remove the ADF input tray See ADF input tray removal on page 589 4 Remove the ADF lift tray See ADF lift tray r...

Страница 237: ...machine 7 Remove the sensor ADF lower door interlock 8 Disconnect the cable A Sensor ADF top door interlock removal 1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the A...

Страница 238: ...lock to the machine 4 Remove the sensor ADF top door interlock 5 Disconnect the cable A ADF tray lift drive removal 1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the AD...

Страница 239: ...oval on page 594 4 Remove the input tray See ADF input tray removal on page 589 5 Remove the JELEV1 cable A from the ADF controller card 6 Remove the three screws B and the c clip C on the rear of the...

Страница 240: ...7 Remove the bushing D motor E and gear F 8 Remove the second bushing G underneath the gear from the rear of the ADF tray lift drive 7463 Repair information 610...

Страница 241: ...9 Remove the c clip H and bushing I from the front of the ADF tray lift drive 10 Pull then lift the ADF tray lift drive shaft to remove 7463 Repair information 611...

Страница 242: ...Bin extension removal Pull the bin extension to remove it Deskew idler shaft removal 1 Open the ADF door 7463 Repair information 612...

Страница 243: ...87 4 Remove the e clip securing the deskew idler shaft from the front of the ADF 5 Remove the deskew idler shaft First scan roll drive gear 40t removal 1 Remove the ADF rear cover See ADF rear cover r...

Страница 244: ...moval on page 598 3 Remove the ADF input tray See ADF input tray removal on page 589 4 Remove the ADF lift tray See ADF lift tray removal on page 594 5 Remove the ADF float plate with spring See ADF f...

Страница 245: ...with flag sensor ADF media exit removal 1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the ADF rear cover See ADF rear cover removal on page 598 3 Remove the ADF left lo...

Страница 246: ...F input tray removal on page 589 6 Remove the ADF lift tray See ADF lift tray removal on page 594 7 Disconnect the cable A from the sensor 8 Remove the mylar and then pinch the snap of the sensor to r...

Страница 247: ...l on page 598 2 Disconnect the JDSKW1 cable A from the ADF controller card 3 Remove the ADF rear side drive parts pack See ADF rear side drive parts pack removal on page 600 4 Remove the e clip B on t...

Страница 248: ...F rear cover removal on page 598 3 Remove the ADF left lower cover See ADF left lower cover removal on page 592 4 Remove the ADF pick roller cover See ADF pick roller cover removal on page 595 5 Remov...

Страница 249: ...se the ADF door cover from the snaps 9 Disconnect the cable B from the interface card 10 Remove the three screws C 11 Remove the ADF separation guide 12 Remove the three screws D 7463 Repair informati...

Страница 250: ...sensor parts kit Sensor ADF gap detect removal 1 Open the ADF door 2 Remove the pick roller cover See ADF pick roller cover removal on page 595 3 Remove the screw A securing the sensor ADF gap detect...

Страница 251: ...1 Remove the ADF front cover See ADF front cover removal on page 587 2 Remove the ADF rear cover See ADF rear cover removal on page 598 3 Remove the ADF left lower cover See ADF left lower cover remo...

Страница 252: ...594 7 Disconnect the cable from the controller board 8 Push the sensor to remove Sensor ADF pick removal 1 Open the ADF top cover 2 Remove the separation guide 3 Remove the ADF separator roll 4 Disco...

Страница 253: ...e screw A from the sensor Sensor ADF skew detect removal 1 Open the ADF top cover 2 Remove the separation guide 3 Remove the ADF separator roll 4 Disconnect the cable from the sensor 7463 Repair infor...

Страница 254: ...29t removal 1 Remove the ADF rear cover See ADF rear cover removal on page 598 2 Remove the ADF rear side drive parts pack See ADF rear side drive parts pack removal on page 600 3 Remove the e clip A...

Страница 255: ...Scanner unit removal 1 Remove the controller board cover 2 Remove the controller board shield 3 Remove the J51 cable A and JADF1 cable B from the controller board 4 Remove the flatbed scanner left cov...

Страница 256: ...canner right cover 9 Take out the J51 cable C and JADF1 cable D 10 Remove the control panel Note Do not disconnect the cables and do not entirely remove the control panel from the machine 11 Remove th...

Страница 257: ...nit assembly Flatbed scanner assembly removal 1 Remove the ADF assembly See ADF assembly removal on page 576 2 Remove the printer left cover See Left cover removal MX71x on page 416 3 Remove the contr...

Страница 258: ...ter controller card and then remove the cables from the frame 5 Remove the six screws B securing the flatbed assembly on the left side of the printer 6 Remove the printer right cover See Right cover r...

Страница 259: ...printer 9 Open the printer rear door 10 Lift the flatbed scanner assembly to remove Installation note Make sure to perform the following scanner calibration procedure after replacing the flatbed scan...

Страница 260: ...canner front cover removal MX71x 1 Remove the ADF assembly 2 Pry the edge of the ADF front cover to disengage the snaps 3 Unsnap the flatbed front cover from the rest of the tabs on the flatbed scanne...

Страница 261: ...front cover removal MX81x 1 Open the ADF 2 Remove the screw A securing the front scanner cover to the machine 3 Slide the flatbed scanner front cover to the right and then pull to remove 7463 Repair...

Страница 262: ...Flatbed glass cushion removal 1 Open the ADF 2 Remove the flatbed glass cushion 7463 Repair information 632...

Страница 263: ...removal on page 576 2 Slide the flatbed scanner left cover to the rear and then slide out to remove Flatbed scanner left cover removal MX81x 1 Open the ADF 2 Remove the column left front cover See Co...

Страница 264: ...t cover removal MX81x 1 Open the ADF 2 Pull to remove the flatbed scanner right cover Note Pull on the rear part of the flatbed scanner right cover firs before removing the entire scanner right cover...

Страница 265: ...anner right cover removal on page 634 5 Remove the flatbed front cover See Flatbed scanner front cover removal on page 630 6 Remove the flatbed scanner glass See Flatbed scanner glass removal on page...

Страница 266: ...scanner until it exits completely from the other shaft 10 Release the flatbed CCD scanner from the belt Installation note Make sure that the belt grooves are in full contact with the CCD grooves 7463...

Страница 267: ...11 Unlock the cable connector and then disconnect the FFC from the flatbed CCD scanner 7463 Repair information 637...

Страница 268: ...emoval on page 576 3 Remove the flatbed left cover See Flatbed scanner left cover removal topic on page 633 4 Remove the flatbed right cover See Flatbed scanner right cover removal on page 634 5 Remov...

Страница 269: ...9 Remove the ground strap B 10 Disconnect the cable C from the motor 11 Slide off one end of the shaft and then remove the two screws D 7463 Repair information 639...

Страница 270: ...12 Remove the tension belt E 13 Remove the two c clips F 14 Remove the two gears G 7463 Repair information 640...

Страница 271: ...embly removal on page 576 3 Remove the flatbed left cover See Flatbed scanner left cover removal topic on page 633 4 Remove the flatbed right cover See Flatbed scanner right cover removal on page 634...

Страница 272: ...8 Remove the three screws C at the left side 9 Remove the three screws D at the right side 7463 Repair information 642...

Страница 273: ...y removal on page 576 3 Remove the flatbed left cover See Flatbed scanner left cover removal topic on page 633 4 Remove the flatbed right cover See Flatbed scanner right cover removal on page 634 5 Re...

Страница 274: ...mbly removal on page 576 3 Remove the flatbed left cover See Flatbed scanner left cover removal topic on page 633 4 Remove the flatbed right cover See Flatbed scanner right cover removal on page 634 5...

Страница 275: ...8 Loosen the adjustment screw A 9 Pull the belt to right and then tighten the adjustment screw 10 Remove the belt 7463 Repair information 645...

Страница 276: ...11 Remove the screw B securing the tension pulley Installation notes a Loosen the adjustment screw A 7463 Repair information 646...

Страница 277: ...b Squeeze the pulley and then tighten the adjustment screw c Install the pulley by tightening the screw B d Install the belt on the gear 7463 Repair information 647...

Страница 278: ...dia tray option removals MX710 and MX711 250 550 sheet media tray option removal Push the latch to unlock the drawer then lift the printer or drawer above it and separate Media tray separation roller...

Страница 279: ...d remove Media tray front cover removal 1 Remove the media tray See 250 550 sheet media tray option removal on page 648 2 Remove the two screws A securing the front tray cover 3 Release the tabs B at...

Страница 280: ...nward 1 then push the latches inward 2 and pull out the pick roller 3 Sensor pick roll position removal 1 Remove the media tray See 250 550 sheet media tray option removal on page 648 2 Remove the pic...

Страница 281: ...isconnect the cable B and remove the sensor pick roller position Drawer assembly rear cover removal Note This is not a FRU Remove the four screws A then remove the rear cover 7463 Repair information 6...

Страница 282: ...bly left cover removal Note This is not a FRU 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 651 2 Remove the five screws A from the left cover 7463 Repair info...

Страница 283: ...al 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 651 2 Remove the drawer assembly left cover See Drawer assembly left cover removal on page 652 3 Disconnect al...

Страница 284: ...ar cover See Drawer assembly rear cover removal on page 651 2 Remove the drawer assembly left cover See Drawer assembly left cover removal on page 652 3 Remove the tray controller board See Drawer con...

Страница 285: ...riginal routing of the cable Drawer lower interface cable removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 651 2 Remove the drawer assembly left cover See...

Страница 286: ...nal routing of the cable Drawer media feeder removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 651 2 Remove the drawer assembly left cover See Drawer assem...

Страница 287: ...hree screws from the media feeder using a 1 Phillips screwdriver 5 To remove the media feeder take note of the following While pushing the media feeder upward clear the obstacle points B 7463 Repair i...

Страница 288: ...Be careful not to damage the media feeder Drawer transport motor removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 651 2 Remove the drawer assembly left c...

Страница 289: ...a tray See 250 550 sheet media tray option removal on page 648 2 Remove the rear cover See Drawer assembly rear cover removal on page 651 3 Remove the left cover See Drawer assembly left cover removal...

Страница 290: ...5 Remove the seven screws A under the drawer 6 From the left side of the drawer remove the nine screws B 7463 Repair information 660...

Страница 291: ...the original routing of the cable 9 Route the sensor cable off the drawer and remove the sensor Sensor pick removal 1 Remove the media tray See 250 550 sheet media tray option removal on page 648 2 Re...

Страница 292: ...Disconnect and release the cables J4 J8 and J7 from the controller board Note Pay attention to the original position of the cables 5 Remove the six screws A under the drawer 7463 Repair information 66...

Страница 293: ...6 From the left side of the drawer remove the nine screws B 7 Pry the frame loose to release the pins C 7463 Repair information 663...

Страница 294: ...ntion to the original routing of the cable 9 Route the sensor cable off the drawer and remove the sensor High capacity input tray option removals MX710 and MX711 High capacity input tray option remova...

Страница 295: ...e tray then press the left and right latches to release the tray 2 Pull the media tray out of the drawer HCIT drawer assembly removal 1 Remove the HCIT See HCIT removal on page 665 2 The drawer remain...

Страница 296: ...HCIT separator roller assembly removal 1 Press and hold the button 2 Pull the separator roller assembly and remove 7463 Repair information 666...

Страница 297: ...HCIT media guide removal 1 Pull the media guide out of the tray 2 Remove the media guide 7463 Repair information 667...

Страница 298: ...HCIT front cover removal 1 Remove the HCIT See HCIT removal on page 665 2 Remove the three screws A behind the media tray front cover 7463 Repair information 668...

Страница 299: ...3 Remove the three screws B behind the cover at the other side 4 Release the latches and remove the media tray front cover 7463 Repair information 669...

Страница 300: ...HCIT pick roller assembly removal 1 Remove the HCIT See HCIT removal on page 665 2 Push the latches inward 1 and pull out the pick roller assembly 2 7463 Repair information 670...

Страница 301: ...emoval Note This is not a FRU 1 Remove the four screws A from the rear cover 2 Flex the cover to release the tabs securing the upper portion 3 Ease the rear cover off the drawer and remove 7463 Repair...

Страница 302: ...moval 1 Remove the HCIT rear cover See HCIT rear cover removal on page 671 2 Remove the two screws A from the front side of the cover 3 Remove the two screws B from the top side of the cover 7463 Repa...

Страница 303: ...4 Remove the two screws C from the rear side of the cover 5 Remove the left cover 7463 Repair information 673...

Страница 304: ...HCIT right cover removal 1 Remove the HCIT rear cover See HCIT rear cover removal on page 671 2 Remove the two screws A from the front side of the cover 7463 Repair information 674...

Страница 305: ...3 Remove the two screws B from the top side of the cover 4 Remove the two screws C from the rear side of the cover 7463 Repair information 675...

Страница 306: ...al 1 Remove the HCIT rear cover See HCIT rear cover removal on page 671 2 Remove the HCIT left cover See HCIT left cover removal on page 672 3 Disconnect all the cables J3 J5 J11 J10 J9 J8 J7 and J1 f...

Страница 307: ...ve the HCIT rear cover See HCIT rear cover removal on page 671 2 Remove the HCIT left cover See HCIT left cover removal on page 672 3 Disconnect all cables from the controller board Note Pay attention...

Страница 308: ...4 Remove the ground screw A 5 Remove the 11 screws B then remove the top cover 7463 Repair information 678...

Страница 309: ...T rear cover See HCIT rear cover removal on page 671 2 Remove the HCIT right cover See HCIT right cover removal on page 674 3 Disconnect the drive motor cable B then remove the four screws A from the...

Страница 310: ...4 Remove the other four screws C from the front side of the frame 7463 Repair information 680...

Страница 311: ...Remove the lift drive motor HCIT interface cable removal 1 Remove the HCIT rear cover See HCIT rear cover removal on page 671 2 Remove the HCIT left cover See HCIT left cover removal on page 672 3 Dis...

Страница 312: ...Note Pay attention to the original routing of the cable Sensor HCIT media low with flag removal 1 Remove the HCIT See HCIT removal on page 665 2 Remove the HCIT rear cover See HCIT rear cover removal...

Страница 313: ...er position removal 1 Remove the HCIT See HCIT removal on page 665 2 Remove the HCIT rear cover See HCIT rear cover removal on page 671 3 Remove the HCIT left cover See HCIT left cover removal on page...

Страница 314: ...5 Release the latches A holding the sensor to the media feeder 7463 Repair information 684...

Страница 315: ...HCIT See HCIT removal on page 665 2 Remove the HCIT rear cover See HCIT rear cover removal on page 671 3 Remove the HCIT left cover See HCIT left cover removal on page 672 4 Remove the HCIT top cover...

Страница 316: ...on page 665 2 Remove the HCIT rear cover See HCIT rear cover removal on page 671 3 Remove the HCIT left cover See HCIT left cover removal on page 672 4 Remove the HCIT top cover assembly See HCIT top...

Страница 317: ...6 Remove the screw A securing the feeder to the top 7 Disconnect the two cables B from the media feeder 8 Remove the six screws C securing the media feeder 7463 Repair information 687...

Страница 318: ...the link holding the media feeder 11 Ease the media feeder off the drawer and remove 550 sheet media tray option removals MX810 MX811 and MX812 550 sheet media tray option removal 1 Push the latch to...

Страница 319: ...roller 2 and remove Media tray assembly removal 1 Fully extend the tray 2 Tilt it upward and then remove Media tray front cover removal 1 Remove the media tray See Media tray assembly removal on page...

Страница 320: ...on page 688 2 Move the rollers downward 1 then push the latches inward 2 and pull out the pick roller 3 Sensor pick roll position removal 1 Remove the media tray See 550 sheet media tray option remova...

Страница 321: ...4 Disconnect the cable B and remove the sensor Drawer assembly rear cover removal Note This is not a FRU Remove the four screws A then remove the rear cover 7463 Repair information 691...

Страница 322: ...bly left cover removal Note This is not a FRU 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 691 2 Remove the five screws A from the left cover 7463 Repair info...

Страница 323: ...al 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 691 2 Remove the drawer assembly left cover See Drawer assembly left cover removal on page 692 3 Disconnect al...

Страница 324: ...ar cover See Drawer assembly rear cover removal on page 691 2 Remove the drawer assembly left cover See Drawer assembly left cover removal on page 692 3 Remove the tray controller board See Drawer con...

Страница 325: ...iginal routing of the cable Drawer lower interface cable removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 691 2 Remove the drawer assembly left cover See...

Страница 326: ...nal routing of the cable Drawer media feeder removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 691 2 Remove the drawer assembly left cover See Drawer assem...

Страница 327: ...hree screws from the media feeder using a 1 Phillips screwdriver 5 To remove the media feeder take note of the following While pushing the media feeder upward clear the obstacle points B 7463 Repair i...

Страница 328: ...Be careful not to damage the media feeder Drawer transport motor removal 1 Remove the drawer assembly rear cover See Drawer assembly rear cover removal on page 691 2 Remove the drawer assembly left c...

Страница 329: ...e media tray See 550 sheet media tray option removal on page 688 2 Remove the rear cover See Drawer assembly rear cover removal on page 691 3 Remove the left cover See Drawer assembly left cover remov...

Страница 330: ...5 Remove the seven screws A under the drawer 6 From the left side of the drawer remove the nine screws B 7463 Repair information 700...

Страница 331: ...o the original routing of the cable 9 Route the sensor cable off the drawer and remove the sensor Sensor pick removal 1 Remove the media tray See 550 sheet media tray option removal on page 688 2 Remo...

Страница 332: ...Disconnect and release the cables J4 J8 and J7 from the controller board Note Pay attention to the original position of the cables 5 Remove the six screws A under the drawer 7463 Repair information 70...

Страница 333: ...6 From the left side of the drawer remove the twelve screws B 7 Pry the frame loose to release the pins C 7463 Repair information 703...

Страница 334: ...on to the original routing of the cable 9 Route the sensor cable off the drawer and remove the sensor High capacity input tray option removals MX810 MX811 and MX812 High capacity input tray option rem...

Страница 335: ...the tray then press the left and right latches to release the tray 2 Pull the media tray out of the drawer HCIT drawer assembly removal Remove the HCIT See HCIT removal on page 705 The drawer remains...

Страница 336: ...arator roll assembly removal Press and hold the button 1 then pull the separator roll assembly and remove 2 HCIT media guide removal Pull the media guide out of the tray and remove 7463 Repair informa...

Страница 337: ...over removal 1 Remove the HCIT See HCIT removal on page 705 2 Remove the three screws A behind the media tray front cover 3 Remove the three screws B behind the cover at the other side 7463 Repair inf...

Страница 338: ...atches and remove the media tray front cover HCIT pick arm assembly removal 1 Remove the HCIT See HCIT removal on page 705 2 Push the latches inward 1 and pull out the pick arm assembly 2 7463 Repair...

Страница 339: ...wer rear cover 2 Ease the drawer assembly rear cover off the drawer and remove HCIT drawer assembly left cover removal 1 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover remov...

Страница 340: ...over 4 Remove the left cover HCIT drawer assembly right cover removal 1 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 2 Remove the two screws A from the...

Страница 341: ...he drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 2 Remove the drawer assembly left cover See HCIT drawer assembly left cover removal on page 709 3 Disconnect all t...

Страница 342: ...cover See HCIT drawer assembly rear cover removal on page 709 2 Remove the drawer assembly left cover See HCIT drawer assembly left cover removal on page 709 3 Disconnect all cables from the controll...

Страница 343: ...4 Remove the ground screw A 5 Remove the 11 screws B then remove the top cover 7463 Repair information 713...

Страница 344: ...HCIT drawer assembly rear cover removal on page 709 2 Remove the HCIT drawer assembly right cover See HCIT drawer assembly right cover removal on page 710 3 Disconnect the drive motor cable B then re...

Страница 345: ...4 Remove the other four screws C from the front side of the frame 7463 Repair information 715...

Страница 346: ...r assembly interface cable removal 1 Remove the HCIT drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 2 Remove the HCIT drawer assembly left cover See HCIT drawer ass...

Страница 347: ...original routing of the cable Sensor HCIT closed with flag removal 1 Remove the HCIT See HCIT removal on page 705 2 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover removal o...

Страница 348: ...Remove the HCIT See HCIT removal on page 705 2 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 3 Remove the drawer assembly left cover See HCIT drawer ass...

Страница 349: ...5 Release the latches A holding the sensor to the media feeder 7463 Repair information 719...

Страница 350: ...moval on page 705 2 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 3 Remove the drawer assembly left cover See HCIT drawer assembly left cover removal on...

Страница 351: ...705 2 Remove the drawer assembly rear cover See HCIT drawer assembly rear cover removal on page 709 3 Remove the drawer assembly left cover See HCIT drawer assembly left cover removal on page 709 4 Re...

Страница 352: ...6 Remove the screw A securing the feeder to the top 7 Disconnect the two cables B from the media feeder 8 Remove the six screws C securing the media feeder 7463 Repair information 722...

Страница 353: ...d release the link holding the media feeder 11 Ease the media feeder off the drawer and remove Staple finisher offset stacker option removals Staple finisher offset stacker option removal Press the la...

Страница 354: ...ar door removal 1 Open the rear door and detach the string A from the door Note Fasten the string end B to the rear side to prevent it from recoiling into the interior of the stapler offset stacker 74...

Страница 355: ...osition the door at an angle approximately 90 degrees from the stapler Release the right hinge of the door first 1 then move the door to the right 2 to release the left hinge 7463 Repair information 7...

Страница 356: ...er removal Note This is not a FRU 1 Open the rear door then detach the string A from the rear door Installation note Fasten the string end B to the rear side to prevent it from recoiling into the inte...

Страница 357: ...2 Remove the two screws C then remove the left cover 7463 Repair information 727...

Страница 358: ...removal 1 Remove the left cover See Stapler offset stacker left cover removal on page 726 2 Remove the right cover See Stapler right cover removal on page 782 3 Remove the two screws A from the left...

Страница 359: ...4 Remove the two screws B from the right side 5 Remove the top cover 7463 Repair information 729...

Страница 360: ...and detach the string A 2 Remove the right cover See Stapler right cover removal on page 782 3 Remove the spring B with string Installation note Pay attention to the original position of the string T...

Страница 361: ...latch removal 1 Remove the stapler left cover or stapler right cover See Stapler offset stacker left cover removal on page 726 or Stapler right cover removal on page 782 2 Pull the latch off the machi...

Страница 362: ...al 1 Remove the stapler left cover and stapler right cover See Stapler offset stacker left cover removal on page 726 and Stapler right cover removal on page 782 2 Disconnect the spring A off the frame...

Страница 363: ...1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Unhook the spring A to release the tray link 3 Remove the three screws B securing the controller board Move...

Страница 364: ...two screws C and then remove the link Right tray link removal 1 Remove the stapler right cover See Stapler right cover removal on page 782 2 Unhook the spring A to release the tray link 7463 Repair in...

Страница 365: ...er rear door interlock removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Disconnect the cable A from the sensor 3 Release the latches securing the sen...

Страница 366: ...bracket 3 Release the latches securing the sensor to the bracket and then remove the sensor Media stack flap right removal 1 Remove the stapler left cover See Stapler offset stacker left cover remova...

Страница 367: ...ve the two screws B from the cover A 5 Move the media stack flap to the right to release the pins from the holes Note The metal latch C may need to be flexed to release the pins 7463 Repair informatio...

Страница 368: ...ove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Remove the stapler top cover See Sta...

Страница 369: ...ve the two screws B from the cover A 5 Move the media stack flap to the right to release the pins from the holes Note The metal latch C may need to be flexed to release the pins 7463 Repair informatio...

Страница 370: ...Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Remove the stapler top cover See...

Страница 371: ...4 Move the right tamper arm to clear the home position flag A off the path of the sensor 7463 Repair information 741...

Страница 372: ...me and remove Sensor left tamper motor HP removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover rem...

Страница 373: ...4 Move the left tamper arm to clear the home position flag A off the path of the sensor 7463 Repair information 743...

Страница 374: ...5 Disconnect the cable B from the sensor and then release the latches securing the sensor to the frame 6 Pull the sensor off the frame and remove 7463 Repair information 744...

Страница 375: ...tput bin LED removal 1 With a prying tool open the LED sensor cover 2 Release the latches A to remove the LED clear lens Disconnect the cable B and remove the standard output bin LED 7463 Repair infor...

Страница 376: ...er See Stapler offset stacker left cover removal on page 726 2 With a prying tool open the LED sensor cover 3 Release the latches holding the sensor B to the cover 4 Disconnect the cable from the stap...

Страница 377: ...emoval on page 728 4 Disconnect the tamper cables J2 J4 and J6 from the controller board 5 Release the latches A securing the sensors 6 Remove the stapler output bin LED See Stapler offset stacker out...

Страница 378: ...ve the four screws B securing the tamper assembly to the frame 10 Remove the tamper assembly Installation note Make sure the tab C is correctly inserted into its designated slot 7463 Repair informatio...

Страница 379: ...over removal on page 728 4 Disconnect the tamper motor cable A 5 Remove the two screws B then remove the motor Tamper motor left removal 1 Remove the stapler left cover See Stapler offset stacker left...

Страница 380: ...removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Remove the stapler top cover See Stapler offset stacker top cover removal on page 728 4 Remove the t...

Страница 381: ...output bin LED removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Remove...

Страница 382: ...4 Release the latches A securing the LED 5 Disconnect the cable B and remove the LED 7463 Repair information 752...

Страница 383: ...tapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Disconnect the cable A from the drive motor 4 Remove the two screws...

Страница 384: ...stacker lower interface cable removal 1 Remove the left cover See Stapler offset stacker left cover removal on page 726 2 Unplug the two connectors J18 and J15 from the controller board 7463 Repair i...

Страница 385: ...3 From the bottom of the stapler offset stacker release the latches and push the connector off its slot 4 Remove the lower interface cable 7463 Repair information 755...

Страница 386: ...left cover See Stapler offset stacker left cover removal on page 726 2 Disconnect all the cables J11 J5 J6 J4 J26 J24 J22 J23 J17 J3 J2 J1 J18 J15 J1 J12 J14 J8 J20 J9 and J7 then remove the three sc...

Страница 387: ...al on page 726 2 Disconnect the motor cable J3 from the controller board 3 Remove the three screws A from the motor bracket and then cut the cable tie securing the cables Note Pay attention to the ori...

Страница 388: ...4 Move away the bracket to access the screws B Remove the two screws B and then remove the motor from the bracket 7463 Repair information 758...

Страница 389: ...motor removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Disconnect the motor cable A and then remove the two screws B 3 Remove the motor from the brac...

Страница 390: ...om the main motor bracket Note Removing the main motor bracket will not be required Just move it out of the way to make it easier to release the diverter motor bracket 3 Remove the two screws B from t...

Страница 391: ...o the diverter cam The C shaped slot on the cam must be engaged with the locating pin D on the plunger Stapler offset stacker drive gear assembly removal 1 Remove the stapler left cover See Stapler of...

Страница 392: ...t gear Remove the spacers and then pull the gears off the machine Sensor bin full send removal 1 Remove the stapler right cover See Stapler right cover removal on page 782 2 Remove the two screws A fr...

Страница 393: ...send Sensor bin full receive removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler controller board See Stapler offset stacker controll...

Страница 394: ...3 Remove the two screws A from the sensor 4 Disconnect the cable B and remove the sensor bin full receive 7463 Repair information 764...

Страница 395: ...d roll removal Note This is not a FRU 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page...

Страница 396: ...Remove the two E clips A securing the shaft Warning Potential Damage Be careful not to lose the E clips and spacers 6 Remove the two screws B and remove the grounding plate 7463 Repair information 76...

Страница 397: ...embly removal Note This is not a FRU 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the stapler right cover See Stapler right cover removal on page...

Страница 398: ...6 Remove the two screws A from the left side of the machine 7 Remove the two screws B from the right side of the machine 7463 Repair information 768...

Страница 399: ...hile pushing the chute upward to dislodge it from its frame 9 Obstacles C may cause difficulty in removing the chute Ease the chute out of obstacles C and release it from the machine Installation note...

Страница 400: ...removal on page 782 3 Remove the stapler diverter plunger assembly See Stapler offset stacker diverter plunger assembly removal on page 760 4 Remove the stapler drive gear assembly See Stapler offset...

Страница 401: ...e stapler right cover See Stapler right cover removal on page 782 3 Remove the stapler diverter plunger assembly See Stapler offset stacker diverter plunger assembly removal on page 760 4 Remove the s...

Страница 402: ...7 Release the cable holder A from the frame and remove it 8 Remove the four screws B from the motor assembly frame 7463 Repair information 772...

Страница 403: ...des Note Pay attention to the original routing of the cables 11 Pull the motor assembly away from the machine 12 Remove the screw D securing the sensor bracket Pull the bracket and separate it from th...

Страница 404: ...r removal on page 782 3 Remove the stapler diverter plunger assembly See Stapler offset stacker diverter plunger assembly removal on page 760 4 Remove the stapler drive gear assembly See Stapler offse...

Страница 405: ...7 Release the cable holder A from the frame and remove it 8 Remove the four screws B from the motor assembly frame 7463 Repair information 775...

Страница 406: ...sembly 10 Release the cables off their guides Note Pay attention to the original routing of the cables 11 Pull the motor assembly away from the machine 12 Disconnect the cable D and release the latche...

Страница 407: ...Stapler offset stacker diverter plunger assembly removal on page 760 4 Remove the stapler drive gear assembly See Stapler offset stacker drive gear assembly removal on page 761 5 Remove the stapler fe...

Страница 408: ...rame 9 Remove the three screws C securing the bottom part of the motor assembly 10 Release the cables off their guides Note Pay attention to the original routing of the cables 11 Pull the motor assemb...

Страница 409: ...e 726 2 Remove the stapler right cover See Stapler right cover removal on page 782 3 Remove the stapler diverter plunger assembly See Stapler offset stacker diverter plunger assembly removal on page 7...

Страница 410: ...7 Release the cable holder A from the frame and remove it 8 Remove the four screws B from the motor assembly frame 7463 Repair information 780...

Страница 411: ...e Pay attention to the original routing of the cables 11 Pull the motor assembly away from the machine 12 Remove the mylar plate covering the sensor latches Release the sensor latches 13 From the othe...

Страница 412: ...Stapler right cover removal 1 Open the rear door then detach the string from the rear door Note Fasten the string end B to the rear side to prevent it from recoiling into the interior of the finisher...

Страница 413: ...2 Remove the two screws C then remove the right cover 7463 Repair information 783...

Страница 414: ...Stapler cartridge access door removal Open the access door then pull it off the stapler right cover 7463 Repair information 784...

Страница 415: ...page 782 2 Remove the four screws A securing the stapler carriage frame 3 Disconnect the two cables B from the stapler carriage assembly 4 Lift the stapler carriage frame then remove the two screws C...

Страница 416: ...from the stapler assembly frame then remove the sensor B Stapler door close limit switch removal 1 Remove the stapler left cover See Stapler offset stacker left cover removal on page 726 2 Remove the...

Страница 417: ...5 Disconnect the cables B from the stapler carriage assembly 6 Lift the stapler carriage frame then remove the two screws from the stapler carriage assembly C 7 Lift the stapler carriage to access th...

Страница 418: ...er and remove the stapler door close limit switch Note Pay attention to the original routing of the cables Sensor throat media present removal 1 Remove the stapler right cover See Stapler right cover...

Страница 419: ...the four screws A securing the stapler carriage frame Move the stapler carriage assembly out of the way to access the parts underneath it 4 Release the latches B securing the sensor 7463 Repair inform...

Страница 420: ...onnect the cable C and remove the sensor Installation note Make sure the sensor is correctly installed onto the frame Push the sensor until it is securely latched onto the frame 7463 Repair informatio...

Страница 421: ...ailbox top cover removal 1 Lift the top cover 2 Remove the top cover from the mailbox option Mailbox rear door removal 1 Open the rear door and detach the string A from the door Note Fasten the string...

Страница 422: ...2 Position the rear door at the angle shown and pull the door off the mailbox 7463 Repair information 792...

Страница 423: ...Mailbox right cover removal 1 Open the rear door and detach the string A from the door 2 Remove the mailbox top cover See Mailbox top cover removal on page 791 7463 Repair information 793...

Страница 424: ...from the mailbox then remove the right cover Mailbox top bin cover with bail removal 1 Slightly push the inner frame of the mailbox to the left to release the bin cover and then lift the bin cover 74...

Страница 425: ...the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox right cover See Mailbox right cover removal on page 793 3 Remove the spring A with string Note Pay attention to th...

Страница 426: ...ailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox right cover See Mailbox right cover removal on page 793 3 Remove the mailbox left cover See Mailbox left cover removal o...

Страница 427: ...4 Lift the middle portion of the cover to release the tabs A then remove the cover 5 Disconnect the solenoid cable J2A J2B or J2C from the controller board 7463 Repair information 797...

Страница 428: ...ring the solenoid 7 Route the cable off the mailbox then remove the solenoid Mailbox left cover removal 1 Open the rear door 2 Remove the mailbox top cover See Mailbox top cover removal on page 791 74...

Страница 429: ...cover See Mailbox left cover removal on page 798 or Mailbox right cover removal on page 793 2 Pull the latches off the mailbox and then remove Sensor mailbox rear door interlock removal 1 Remove the...

Страница 430: ...the latches to remove the sensor Mailbox main drive gear removal 1 Remove the mailbox left cover See Mailbox left cover removal on page 798 2 Remove the mailbox rear door See Mailbox rear door remova...

Страница 431: ...3 Remove the two screws A and then remove the shield 7463 Repair information 801...

Страница 432: ...4 Remove the seven screws B from the inner left frame Note Pay attention to the original position of the grounding plate C 7463 Repair information 802...

Страница 433: ...5 Move away the left inner frame to access the parts underneath 7463 Repair information 803...

Страница 434: ...left cover See Mailbox left cover removal on page 798 2 Remove the mailbox rear door See Mailbox rear door removal on page 791 3 Remove the mailbox main drive gear See Mailbox main drive gear removal...

Страница 435: ...emoval 1 Remove the mailbox left cover See Mailbox left cover removal on page 798 2 Remove the mailbox rear door See Mailbox rear door removal on page 791 3 Remove the two screws A and then remove the...

Страница 436: ...4 Remove the seven screws B from the inner left frame Note Pay attention to the original position of the grounding plate C 7463 Repair information 806...

Страница 437: ...5 Move away the left inner frame to access the parts underneath 7463 Repair information 807...

Страница 438: ...6 Remove the two screws D and then remove the diverter plunger 7 Remove the E clip E to release the cam and then remove the diverter cam 7463 Repair information 808...

Страница 439: ...p cover removal on page 791 2 Remove the mailbox left cover See Mailbox left cover removal on page 798 3 Disconnect all cables J1B J5 J4D J2A J4C J2B J4B J2C J4A J8 J1A J3B J7 J6 J12 and J3T and then...

Страница 440: ...board Sensor mailbox diverter plunger HP removal 1 Remove the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox left cover See Mailbox left cover removal on page 798 746...

Страница 441: ...3 Rotate the cam to clear the obstacle blocking the sensor 4 Disconnect the sensor cable A 7463 Repair information 811...

Страница 442: ...move the sensor Mailbox lower interface cable removal 1 Remove the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox left cover See Mailbox left cover removal on page 79...

Страница 443: ...4 Cut the cable tie holding the lower interface cable Installation note Make sure the cables don t get in the way of moving parts 5 Push inward to release the latches A then push the connector off its...

Страница 444: ...J1B from the controller board 4 Crimp both connector pins using pliers to make them fit the pin holes Push the connector off its slot 5 Remove the upper interface cable Mailbox diverter motor removal...

Страница 445: ...4 Remove the two screws B using a 1 Phillips screwdriver then remove the motor 7463 Repair information 815...

Страница 446: ...moval 1 Pull the flag upwards to release the front pin 2 Ease the media bin full flag off the mailbox Installation note Make sure the flag s front and rear pins are inserted into their respective slot...

Страница 447: ...the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox left cover See Mailbox left cover removal on page 798 3 Remove the mailbox diverter motor See Mailbox diverter moto...

Страница 448: ...4 Disconnect all cables J1B J5 J4D J2A J4C J2B J4B J2C J4A J8 J1A J3B J7 J6 J12 and J3T from the controller board 5 Remove the two screws A then remove the shield 7463 Repair information 818...

Страница 449: ...6 Remove the seven screws B from the inner left frame Installation note Pay attention to the original position of the grounding plate C 7463 Repair information 819...

Страница 450: ...connect the cable D from the sensor 9 Release the latches and remove the sensor Mailbox belt removal 1 Remove the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox right...

Страница 451: ...3 Remove the nine screws A from the inner right frame 4 Pull the latch to release then remove 7463 Repair information 821...

Страница 452: ...y the inner right frame to access the belt C 7 Remove the belt Mailbox output bin LED assembly removal 1 Remove the mailbox top cover See Mailbox top cover removal on page 791 2 Remove the mailbox rig...

Страница 453: ...3 Remove the nine screws A from the inner right frame 4 Pull the latch to release then remove 7463 Repair information 823...

Страница 454: ...e inner right frame then remove the ground screw B 6 Swing the inner right frame away to access the LED assembly 7 Using a 1 Phillips screwdriver remove the two screws C from the LED assembly 7463 Rep...

Страница 455: ...ove the output bin LED assembly Mailbox top diverter removal 1 Remove the mailbox left cover See Mailbox left cover removal on page 798 2 Remove the mailbox rear door See Mailbox rear door removal on...

Страница 456: ...3 Remove the two screws A and then remove the shield 7463 Repair information 826...

Страница 457: ...4 Remove the seven screws B from the inner left frame Note Pay attention to the original position of the grounding plate C 7463 Repair information 827...

Страница 458: ...5 Move away the left inner frame to access the parts underneath 6 Unhook the diverter spring D to release the diverter Note Be careful not to lose the diverter spring D 7463 Repair information 828...

Страница 459: ...7 Pry the right end of the diverter off its hinge Dislodge also the other end of the diverter and then pull the diverter off the mailbox 7463 Repair information 829...

Страница 460: ...diverter removal 1 Remove the mailbox rear door See Mailbox rear door removal on page 791 2 Release the spring A from the diverter 3 Pry the right end of the diverter until it is released 7463 Repair...

Страница 461: ...se a flat head screwdriver to push the left and right ends of the diverter in place Mailbox top diverter spring removal 1 Remove the mailbox left cover See Mailbox left cover removal on page 798 2 Rem...

Страница 462: ...3 Remove the two screws A and then remove the shield 7463 Repair information 832...

Страница 463: ...4 Remove the seven screws B from the inner left frame Note Pay attention to the original position of the grounding plate C 7463 Repair information 833...

Страница 464: ...5 Move away the left inner frame to access the parts underneath 7463 Repair information 834...

Страница 465: ...g D and remove Sensor mailbox pass through removal 1 Remove the mailbox left cover See Mailbox left cover removal on page 798 2 Remove the mailbox rear door See Mailbox rear door removal on page 791 7...

Страница 466: ...3 Remove the two screws A and then remove the shield 7463 Repair information 836...

Страница 467: ...4 Remove the seven screws B from the inner left frame Note Pay attention to the original position of the grounding plate C 7463 Repair information 837...

Страница 468: ...5 Move away the left inner frame to access the parts underneath 6 Disconnect the sensor cable from the controller board 7463 Repair information 838...

Страница 469: ...ad the sensor cable through the hole until it is removed Note Pay attention to the original route of the sensor cable Installation note There will be some difficulty inserting the connector through th...

Страница 470: ...Staple hole punch finisher option removals Staple hole punch finisher option removal 1 Press the latches to unlock the option 2 Lift the option off the printer 7463 Repair information 840...

Страница 471: ...cartridge access door removal 1 Open the access door 2 Pull the door off the stapler right cover Hole punch box removal 1 Firmly hold the hole punch box by its handles 2 Pull out the hole punch box 7...

Страница 472: ...ch left cover removal 1 Open the rear door and then remove the two screws A securing the left cover 2 From the inner portion of the stapler remove the two screws B securing the left cover 7463 Repair...

Страница 473: ...and then pull the left cover off the finisher Staple hole punch right cover removal 1 Remove the hole punch box See Hole punch box removal on page 841 2 Open the rear door and then remove the screw A...

Страница 474: ...3 From the inner portion of the stapler remove the two screws B securing the right cover 4 Remove the screw C from the right cover 7463 Repair information 844...

Страница 475: ...the finisher Sensor cartridge door interlock removal 1 Remove the finisher right cover See Staple hole punch right cover removal on page 843 2 Disconnect the cable A from the sensor 3 Release the latc...

Страница 476: ...e punch right cover removal on page 843 3 Remove the finisher top cover See Staple hole punch top cover removal on page 864 4 Remove the four screws A securing the stapler carriage frame 5 Disconnect...

Страница 477: ...h 8 Remove the two screws D securing the limit switch 9 Disconnect the cable J7 from the controller board 10 Route the cable off the stapler and remove the stapler door close limit switch Note Pay att...

Страница 478: ...al on page 843 2 Remove the four screws A securing the stapler carriage frame 3 Disconnect the two cables B from the stapler carriage assembly 4 Lift the stapler carriage frame then remove the two scr...

Страница 479: ...ee Staple hole punch right cover removal on page 843 2 Remove the four screws A securing the stapler carriage frame Move the stapler carriage assembly out of the way to access the parts underneath it...

Страница 480: ...onnect the cable C and remove the sensor Installation note Make sure the sensor is correctly installed onto the frame Push the sensor until it is securely latched onto the frame 7463 Repair informatio...

Страница 481: ...843 2 Pull the latch off the finisher Note The latch on the right side of the finisher can also be removed by the same manner Stapler controller board removal 1 Remove the finisher left cover See Stap...

Страница 482: ...ver removal on page 842 2 Disconnect the motor cable J3 from the controller board 3 Remove the three screws A securing the motor bracket to the frame 4 Move away the bracket to access the screws Remov...

Страница 483: ...removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Disconnect the motor cable A and then remove the two screws B from the motor 3 Remove the motor 7463 Re...

Страница 484: ...r See Staple hole punch left cover removal on page 842 2 Disconnect the cable A from the sensor Remove the screw B and then remove the sensor bracket 3 Release the latches securing the sensor to the b...

Страница 485: ...n page 842 2 From the bottom of the finisher press the latches to release and then move the lower interface cable out of the way to access the parts underneath it 3 Disconnect the motor cable A and th...

Страница 486: ...n motor bracket Note Removing the main motor bracket will not be required Just move it out of the way to make it easier to release the diverter motor bracket 3 Remove the two screws B from the diverte...

Страница 487: ...the center hole on the diverter cam The C shaped slot on the cam must be engaged with the locating pin on the plunger Stapler drive gear assembly removal 1 Remove the finisher left cover See Staple h...

Страница 488: ...r Remove the spacers and then pull the gears off the machine Sensor bin full send removal 1 Remove the finisher right cover See Staple hole punch right cover removal on page 843 2 Remove the two screw...

Страница 489: ...bin full send Sensor bin full receive removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the stapler controller board See Stapler controller board r...

Страница 490: ...3 Remove the two screws A from the sensor 4 Disconnect the cable B and remove the sensor bin full receive 7463 Repair information 860...

Страница 491: ...from the stapler controller board 3 From the bottom of the finisher release the latches and then push connector off its slot 4 Remove the interface cable Media pusher assembly removal 1 Remove the fi...

Страница 492: ...3 Remove the three screws A and then remove the media pusher Standard output bin LED removal 1 With a prying tool open the LED sensor cover 7463 Repair information 862...

Страница 493: ...nect the cable B and remove the standard output bin LED Sensor finisher bin media present removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 With a prying...

Страница 494: ...nsor finisher bin media present Staple hole punch top cover removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple h...

Страница 495: ...right tamper motor HP removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page...

Страница 496: ...4 Move the right tamper arm to clear the home position flag A off the path of the sensor 7463 Repair information 866...

Страница 497: ...and remove Sensor left tamper motor HP removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cove...

Страница 498: ...4 Move the left tamper arm to clear the home position flag A off the path of the sensor 7463 Repair information 868...

Страница 499: ...emoval 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove the finish...

Страница 500: ...s See Tamper motor left removal on page 872 and Tamper motor right removal on page 871 8 Remove the tamper drive belts See Tamper drive belt removal on page 873 9 Remove the two screws B from the tamp...

Страница 501: ...punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove the finisher top cover See Staple hole punch top cover removal on...

Страница 502: ...t cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove the finisher top cover See Staple hole pun...

Страница 503: ...al on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove the finisher top cover See Staple hole punch top cover removal on page 864 4 Remove the...

Страница 504: ...in LED removal 1 Remove the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove th...

Страница 505: ...4 Release the latches A securing the LED 5 Disconnect the cable B and remove the LED 7463 Repair information 875...

Страница 506: ...cover removal on page 843 3 On the left side of the finisher unhook the tension spring A and then remove 4 On the right side of the finisher unhook the tension spring B and then remove Sensor hole pu...

Страница 507: ...ve the finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the finisher right cover See Staple hole punch right cover removal on page 843 3 Remove the stapler controller...

Страница 508: ...he finisher left cover See Staple hole punch left cover removal on page 842 2 Remove the screw A and then remove the shield 3 Remove the four screws B from the controller board Note No need to remove...

Страница 509: ...4 Disconnect the sensor cable and release the latches securing the sensor 5 Remove the sensor 7463 Repair information 879...

Страница 510: ...7463 880...

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