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Lexmark T656dne Mono Laser Printer

Mechanical Assembly

China @ 300 K per year

LINE

ITEM

DESCRIPTION

QTY ITEM TOOL

TOT

COST

ASSY

PCB

TIME (in sec)

Technology

Cost Consulting

Production Cost Analysis

224
225

main gear train assy

226

gear plate

258 g steel, w/ 7 swedged shafts

227

screw, plate

228

gear

11 g pom

229

gear

10 g pom

230

gear

9 g pom

231

gear

8 g pom

232

gear

6 g pom

233

bushing, gear

0.2 g pom

234

mounting bracket, gear

15 g steel, w/ 1 swedged shafts

235

e-clip, mounting bracket

236

spring, mounting bracket

237

gear

4 g pom

238

gear

3 g pom

239

cover, gears

112 g steel, w/ 2 swedged shafts

240

screw, cover

241

retainer clip, cover / ground clip

2 g ss

242

gear

40 g pom

243

spring, gear

244

cover, gears

85 g steel, w/ 4 swedged shafts

245

screw, cover

246

gear

8 g pom

247

gear

5 g pom

248

gear

4 g pom

249

linkage, gear

7 g ppe + ps, gf

250

bushing, linkage

0.4 g pom

251

washer, linkage

252

spring, linkage

253

mounting bracket, gear

209 g steel, w/ 3 swedged shafts

254

screw, mounting bracket

255

gear

3 g pom

256

bushing

25 g bronze

257

line-up boss

2 g ppe + ps, gf

258

screw, line-up boss

259

idler roller

0.1 g pom

260

screw, idler roller

261

mount, idler roller

2 g ppe + ps, gf

262

spacer, mount

5 g ss

Содержание T656DNE

Страница 1: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Technology Cost Consulting Christina Conway cconway technologycostconsulting com...

Страница 2: ...9 Labor Summary 11 Packaging 13 Covers 15 Mechanical 17 Paper Tray 30 Control Panel 31 Laser 36 Fuser 38 Electronics 42 Consumables 50 Final Prep 53 Glossary 54 Log 55 High Resolution Photographs 56...

Страница 3: ...rd Slot USB 2 0 Specification Hi Speed Certified Type B USB Port Type A Front USB Port Media Sizes 10 Envelope 7 3 4 Envelope 9 Envelope A4 A5 DL Envelope Executive Folio JIS B5 Legal Letter Statement...

Страница 4: ...rly represents a typical world class manufacturer As component suppliers must be able to compete on a global basis components are manufactured wherever it makes the best economic sense Therefore compo...

Страница 5: ...ted wiring boards is assumed and incorporated into the estimating model An effort is made to identify all major components by reference to IC master parts guides vendors data sheets distributor catalo...

Страница 6: ...t fully automated unless otherwise noted Molded plastic parts are weighed and the material is identified frequently marked on larger parts due to recycling efforts This information is used along with...

Страница 7: ...duction Cost Analysis The Brand Name manufacturer to the distribution channels Sales from contracted sub assemblers Sales from the CEM Contract Equipment Manufacturer to the Brand Name manufacturer 7...

Страница 8: ...scription of the subassembly or part The number of parts in the subassembly that meets the part description Lists the estimated cost of the part The value entered for purchase parts is the estimated p...

Страница 9: ...er Tray Assembly 4 34 47 65 5 46 1 2 Control Panel Assembly 68 38 40 2 89 71 66 16 3 Laser Assembly 21 40 30 1 72 23 42 5 3 Fuser Assembly 28 19 50 2 45 31 13 7 1 Electronics Assembly 144 00 04 11 58...

Страница 10: ...Paper Tray Assembly Control Panel Assembly Laser Assembly Fuser Assembly Electronics Assembly Consumables Assembly Final Prep Total Percentage Distribution 50 00 100 00 150 00 Material Tooling Labor O...

Страница 11: ...ly 316 11 5 1 68 1 21 2 89 8 3 Laser Assembly 176 6 9 1 11 61 1 72 5 0 Fuser Assembly 154 9 8 2 01 44 2 45 7 0 Electronics Assembly 2693 46 2 27 11 31 11 58 33 3 Consumables Assembly 89 3 7 93 93 2 7...

Страница 12: ...y Assembly Control Panel Assembly Laser Assembly Fuser Assembly Electronics Assembly Consumables Assembly Final Prep Labor Percentage Distribution 2 00 4 00 6 00 8 00 10 00 12 00 Assy Cost PCB Cost Pa...

Страница 13: ...bottom 250 g ps foam 1 29 007 29 10 interlock box 16 g pp 4 12 48 11 tape plastic tape 8 01 04 12 packing material print cartridge 9 g foam rubber 1 13 002 13 13 packing material print cartridge 6 g...

Страница 14: ...5 3 clr 2 sided paper 1 04 04 37 users guide multi language 11 7 x 8 3 1clr 352 pages 1 1 41 1 41 38 CD printer software documentation 1 05 05 39 envelope CD paper pe film 1 01 01 40 label envelope p...

Страница 15: ...40 g abs 1 19 015 20 10 tray extension 1 38 g abs 1 18 015 19 11 tray extension 2 44 g abs 1 20 016 22 12 paper rest 12 g steel wire stock 1 03 009 03 13 e clips plastic 2 003 01 14 15 top cover paper...

Страница 16: ...abs fr40 1 3 43 167 3 60 37 screw 6 01 03 38 39 left side cover assy 18 40 left side cover 502 g pc abs fr40 1 2 66 133 2 79 41 access door 143 g pc abs fr40 1 80 050 85 42 screw 3 01 02 43 44 rear co...

Страница 17: ...g pa 7 ground clip 1 g ss 8 screw 9 nut 10 photo interrupter 11 plate threaded insert 2 g steel 12 contact plate 3 g ss 13 contact plate 2 g ss 14 fan cooling 24v dc 0 20a 50mm x 20mm 15 screw 16 17 l...

Страница 18: ...40 screw 41 screw 42 nut 43 housing p s 636 g steel 44 duct fan cable guide 120 g pc abs fr40 45 duct fan 26 g abs 46 fan cooling AVC 24v dc 0 70a 92mm x 38mm 47 finger guard 92mm plastic 48 screw 49...

Страница 19: ...9 hinge pin 0 5 g pc 80 spring door return 81 contact plate 0 3 g ss 82 seat charge rollers 0 7 g pom 83 seat charge rollers 3 g sintered bronze 84 e clip 85 charge roller 52 g ss w 13 g rubber overmo...

Страница 20: ...40 119 spring 120 bushing 0 9 g pom 121 spring 122 belt timing 123 gear 3 g pom 124 shaft gear guide roller 21 g ppe ps gf 125 shaft guide roller 18 g ppe ps gf 126 tire guide roller 2 g rubber 127 sh...

Страница 21: ...ide plate keeper 2 g steel 159 keeper 4 g steel magnet 160 bushing 1 g pc 161 screw 162 label barcode vinyl 163 trim top duct 71 g abs 164 duct fan 55 g pc abs fr40 165 cover plate 30 g steel 166 trim...

Страница 22: ...196 axle pinch roller 0 5 g ss 197 washer 198 pinch roller 1 g pom 199 drive roller 8 g pom w rubber overmold 200 drive roller 8 g pom w rubber overmold 201 gear 12 g pom 202 gear 3 g pom 203 gear 2...

Страница 23: ...m 238 gear 3 g pom 239 cover gears 112 g steel w 2 swedged shafts 240 screw cover 241 retainer clip cover ground clip 2 g ss 242 gear 40 g pom 243 spring gear 244 cover gears 85 g steel w 4 swedged sh...

Страница 24: ...ck roller assy duplex guide plate 275 housing pick 35 g pc abs fr40 276 shaft lift 67 g ss 277 shaft gear 4 g ss 278 stop pin rolled steel 279 motor pick w tach encoder TD460220 280 cam 1 g pc 281 pho...

Страница 25: ...shaft 314 plate duplex feed roller 306 g steel 315 shaft duplex feed roller 7 g ss 316 shaft duplex feed roller 6 g ss 317 tire duplex feed roller 5 g rubber 318 belt timing 319 belt timing 320 belt t...

Страница 26: ...ply 351 mounting plate low voltage PS 213 g steel 352 label manufacturing info metalized vinyl 353 label barcode metalized vinyl 354 bracket fan 39 g steel 355 screw plate 356 357 ground cable assy 35...

Страница 27: ...389 connector hdr 7 pos 390 connector hdr 3 pos 391 tie wrap 392 wire 393 394 cable assy 395 connector hdr 13 pos 396 connector hdr 7 pos 397 connector hdr 3 pos 398 tie wrap 399 wire 400 401 cable as...

Страница 28: ...427 connector hdr 3 pos 428 ferrite core 429 tie wrap 430 wire 431 432 cable assy 433 connector hdr 5 pos 434 ferrite core 435 wire 436 437 cable assy 438 connector hdr 5 pos 439 wire 440 441 cable a...

Страница 29: ...os 462 connector hdr 2 pin thru 463 heat shrink tubing 464 wire 465 466 cable assy 467 connector eyelet 468 connector faston 469 wire 470 471 cable assy 472 connector eyelet 473 wire 474 475 cable ass...

Страница 30: ...th indicator 15 g abs 9 lever paper level 0 8 g abs 10 slide latch support 3 g abs 11 front handle tray 283 g hips 12 screw handle 13 label instructions vinyl 4 color 14 label energy star vinyl 15 lab...

Страница 31: ...g abs 9 spring bracket 10 bezel LCD module 93 g abs 11 top trim 31 g pc abs fr40 12 left side front USB cover 88 g abs pc fr40 13 screw left front cover 14 faceplate button plate 84 g abs pc fr40 15 s...

Страница 32: ...ver eyelet spring 0 3 g ss 38 spring 39 e clip 40 screw side plate 41 anchor cable 42 43 LCD touch screen module Color FX0700A8DSSWAGT02 44 LCD module touch screen w pcb 7 viewing area 154 3mm x 94mm...

Страница 33: ...its 81 DF3684GHV qfp64 microcontroller 32K 82 TI SN65LVDS96 sog48 LVDS serializer deserializer 83 TI LS14 sog14 hex schmitt trigger inverter 84 SC42151 sog8 magnetic field sensor 85 TI LM358 sog8 dual...

Страница 34: ...t 106 wire 107 screw 108 109 cable assy 110 eyelet 111 wire 112 screw 113 114 cable assy 115 flex cable 13 x 40 contacts 0 5mm 116 ferrite core 117 118 cable assy ground 119 connector hdr 18 pos 120 w...

Страница 35: ...crew plate 9 cover housing 63 g ss 10 screw cover 11 screw housing 12 13 optics assy laser 14 lens laser 9 6 g optical pc 15 retainer clip lens 0 5 g ss 16 screw retainer 17 lens 2 laser 20 g optical...

Страница 36: ...g aluminum 37 screw heat sink 38 retainer primary lens 0 3 g ppe ps gf 39 primary lens 8 6 mm convex coated 40 41 pcb laser 42 pcb E258603 SR02 2 2 x 1 3 4 layer 1 sided 43 44 miscellaneous components...

Страница 37: ...g polished aluminum 77 magnet armature 1 g molded 78 ring clip 79 star spring washer 80 polygon mirror 6 sided 5 g polished aluminum coated mirror 81 shaft hub 1 g ss 82 washer shaft pe 83 hub shaft...

Страница 38: ...steel wire 9 solenoid w bracket shaft 10 screw bracket 11 front paper guide 57 g pc gf10 fr40 12 label barcode paper 13 label instructions vinyl 3 color 14 director paper 41 g pa66 gf30 15 idler roll...

Страница 39: ...ution vinyl 39 label T1 vinyl 40 fuse thermal 41 screw fuse 42 contact strip fuse 5 g beryllium copper 43 contact strip fuse 3 g beryllium copper 44 screw contacts 45 bracket cable guide 1 g pc gf 46...

Страница 40: ...b LM506028 2 4 x 1 2 1 layer 2 sided 75 connector hdr 2 pin 76 connector hdr 3 pin 77 connector hdr 12 pin 78 capacitor smt 79 resistor smt 80 IC ST 24C02W sog8 Eeprom 2K 81 jumper wire 82 screw pcb 8...

Страница 41: ...year LINE ITEM DESCRIPTION QTY ITEM TOOL TOT COST OH ASSY PCB TIME in sec Technology Cost Consulting Production Cost Analysis 105 cable assy 106 connector hdr 3 pin 107 wire 108 End Fuser Assembly 41...

Страница 42: ...troller 13 6 x 7 25 4 layer 2 sided 4 5 miscellaneous components 6 label barcode vinyl 7 screw pcb 8 jumper 2 pos 9 total misc components 10 11 connectors 12 hdr 2 pin 13 hdr 2 pin pwr 14 hdr 3 pin 15...

Страница 43: ...220uF 40 capacitor 6 3v 100uF 41 resistor smt 42 resistor smt 43 resistor smt 44 resistor array 8 pin 45 resistor axial 46 led smt 47 diode smt 48 diode smt 49 diode sot23 50 diode sot23 5 51 diode s...

Страница 44: ...ash 128M bit 16M x 8 81 TI SN65LVDS95 sog48 serializer deserializer 82 GL852 MN6AB04G03 qfp44 USB 4 port HUB controller 83 Toshiba TB6559FG sog32 motor driver 84 TPS54310 sog20 Sync BUCK PWM SW step d...

Страница 45: ...age NPKZA28B 6 3 x 4 75 1 layer 2 sided 116 117 miscellaneous components 118 screw pcb 119 shield pcb 10 g mylar 120 label barcode vinyl 121 total misc components 122 123 connectors 124 hdr 7 pin 125...

Страница 46: ...op amp 157 1431 to92 shunt regulator 158 total integrated circuits 159 total high voltage power supply pcb 160 161 pcb low voltage power supply 162 pcb HIPRO N1861R301 LF 14 5 x 6 25 1 layer 1 sided...

Страница 47: ...citor 50v 1uF 197 capacitor metalized 198 capacitor ceramic 199 capacitor ceramic 200 capacitor ceramic 16mm x 6mm 201 capacitor in line 275V 0 47uF 202 current sensing shunt 203 resistor axial 204 re...

Страница 48: ...ip16 resonant converter controller 235 AS339 dip14 quad op amp 236 AS431 to92 shunt regulator 237 total integrated circuits 238 total low voltage power supply pcb 239 240 Hard Drive Fujitsu MJA2160BH...

Страница 49: ...tor 266 diode smt 267 inductor smt 268 inductor choke 269 crystal 12 000 270 total discrete components 271 272 integrated circuits 273 Oxford OXU931S QNBG qfp64 USB2 to SATA storage controller 274 TI...

Страница 50: ...1 g mylar 10 stiffener 3 g abs gf 11 toner catch blade 0 3 g mylar 12 stiffener 0 4 g mylar 13 bracket at metering blade 29 g steel 14 seal 0 1 g foam rubber pe film 15 bracket metering blade 20 g ste...

Страница 51: ...44 gear 2 g pom 45 gear 1 g pom 46 agitator roller 54 g ss w foam rubber overmold 47 developer roller 137 g ss w 73 g rubber overmold 48 toner charge 270 g toner approx w mag particles 49 50 photocond...

Страница 52: ...ction Cost Analysis 66 shaft OPC drum 61 g ss 67 gear drum 6 g pa 68 end cap 4 g pom 69 end cap shaft 1 g pom 70 bushing 2 g pom 71 bushing 2 g pom 72 sleeve 0 1 g aluminum 73 spring flyback 74 ground...

Страница 53: ...in Min ITEM COST PCB TIME in Min TOOLING COST ASSY LABOR COST PCB LABOR COST TOTAL COST 1 Begin Final Prep 2 Testing test tooling in overhead rate 3 function test 4 control panel test 5 6 Cleaning 7 E...

Страница 54: ...lebutadyenestyrene ss stainless steel pom polyoxymethylene ss shim thin stainless steel pc polycarbonate brs brass ppe polyphenylene brnz bronze ppo polyphenyleneoxide cpr copper pbt polybutyleneterep...

Страница 55: ...cted on a best efforts basis Neither Technology Cost Consulting nor its agents make any warranty expressed or implied as to the accuracy of the information or opinions expressed Technology Cost Consul...

Страница 56: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Lexmark T656dne Front Angle 56 Copyright 2011 Technology Cost Consulting Reproduction Prohibited...

Страница 57: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Lexmark T656dne Front Lexmark T656dne Rear 57 Copyright 2011 Technology Cost Consulting Reproduction Prohibited...

Страница 58: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Lexmark T656dne Left Lexmark T656dne Right 58 Copyright 2011 Technology Cost Consulting Reproduction Prohibited...

Страница 59: ...rinter Technology Cost Consulting Production Cost Analysis Left with Access Door Open Rear with Bottom Jam Access Door Open Rear with Top Jam Access Door Open 59 Copyright 2011 Technology Cost Consult...

Страница 60: ...o Laser Printer Technology Cost Consulting Production Cost Analysis Front Angle with Multi Purpose Tray Open Front Angle with Control Panel Door Open 60 Copyright 2011 Technology Cost Consulting Repro...

Страница 61: ...Mono Laser Printer Technology Cost Consulting Production Cost Analysis Front Angle with Print Cartridge Removed Front Angle with Paper Tray Removed 61 Copyright 2011 Technology Cost Consulting Reprodu...

Страница 62: ...k T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Front Angle with Covers Removed Top with Covers Removed 62 Copyright 2011 Technology Cost Consulting Reproduction Prohi...

Страница 63: ...mark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Front with Covers Removed Rear with Covers Removed 63 Copyright 2011 Technology Cost Consulting Reproduction Prohibi...

Страница 64: ...mark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Left with Covers Removed Right with Covers Removed 64 Copyright 2011 Technology Cost Consulting Reproduction Prohibi...

Страница 65: ...656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Rear with Paper Feed Assembly Removed Rear with Fuser Removed 65 Copyright 2011 Technology Cost Consulting Reproduction Pr...

Страница 66: ...aser Printer Technology Cost Consulting Production Cost Analysis Rear with Exit Roller Assembly Removed Right with High Voltage Power Supply PCB Removed 66 Copyright 2011 Technology Cost Consulting Re...

Страница 67: ...ne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Right with Low Voltage Power Supply PCB Removed Top with Laser Removed 67 Copyright 2011 Technology Cost Consulting Reproducti...

Страница 68: ...Mono Laser Printer Technology Cost Consulting Production Cost Analysis Left with Controller Housing Cover Removed Left with Controller PCB Removed 68 Copyright 2011 Technology Cost Consulting Reproduc...

Страница 69: ...Printer Technology Cost Consulting Production Cost Analysis Left with Main Gear Train Removed Main Gear Train Assembly Rear with Pick Roller Assembly Removed 69 Copyright 2011 Technology Cost Consulti...

Страница 70: ...656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Front Angle with Paper Tray Pulled Out Paper Tray Front Angle 70 Copyright 2011 Technology Cost Consulting Reproduction Pr...

Страница 72: ...exmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Control Panel Front Angle Control Panel Bottom 72 Copyright 2011 Technology Cost Consulting Reproduction Prohibite...

Страница 73: ...Mono Laser Printer Technology Cost Consulting Production Cost Analysis Front Angle with Housing Removed Front Angle with LCD Module Bezel Removed 73 Copyright 2011 Technology Cost Consulting Reproduc...

Страница 74: ...mark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Control Panel PCB Side 1 Control Panel PCB Side 2 74 Copyright 2011 Technology Cost Consulting Reproduction Prohibit...

Страница 75: ...rk T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Laser Front Angle Laser Front Angle with Cover Removed 75 Copyright 2011 Technology Cost Consulting Reproduction Prohi...

Страница 76: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Laser Top with Cover Removed 76 Copyright 2011 Technology Cost Consulting Reproduction Prohibited...

Страница 77: ...Lexmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Fuser Front Angle Fuser Bottom Angle 77 Copyright 2011 Technology Cost Consulting Reproduction Prohibited...

Страница 78: ...roduction Cost Analysis Controller PCB with Housing Controller PCB Marvell Semi MV64 BGG1 Microcontroller Panasonic IBM PowerPC 750CL PowerPC Microprocessor Lexmark 1021500 N24N7F Microprocessor 78 Co...

Страница 79: ...T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis High Voltage Power Supply PCB Low Voltage Power Supply PCB 79 Copyright 2011 Technology Cost Consulting Reproduction Pro...

Страница 80: ...56dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Hard Drive Interface PCB Side 1 Hard Drive Interface PCB Side 2 80 Copyright 2011 Technology Cost Consulting Reproduction P...

Страница 81: ...xmark T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Print Cartridge Front Angle Print Cartridge Top 81 Copyright 2011 Technology Cost Consulting Reproduction Prohibite...

Страница 82: ...er Printer Technology Cost Consulting Production Cost Analysis Print Cartridge Bottom Print Cartridge with Toner Housing and Photoconductor Unit Separated 82 Copyright 2011 Technology Cost Consulting...

Страница 83: ...T656dne Mono Laser Printer Technology Cost Consulting Production Cost Analysis Toner Housing Front Angle Photoconductor Unit Front Angle 83 Copyright 2011 Technology Cost Consulting Reproduction Proh...

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