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Industrial Ladder Tower

Double  Width Tower Assembly Guide 

Industrial Ladder Tower

Double Width Tower Assembly Guide 

The tower should be manoeuvred into position by hand by 
pushing it from the base frame. Never attempt to use any 
mechanical equipment (i.e. a forklift etc.) to move the tower.

If it is necessary to lift individual components whilst assembling 
the tower, a dependable knot should fasten each item. 

Be aware of overhead obstructions – pay particular attention to 
any live electrical cables. Ensure that no persons, materials or 
tools are on the tower when it is being moved.

Additional care should be taken when moving the tower on 
uneven or inclining ground. The use of the castor locks should 
be deployed when the tower is in position. When moving the 
tower the stabilisers should only be lifted 35mm from ground 
level.

Towers under 4m in height are the only towers that 
should be moved.

 

z

Check all components (see component list) are available 
and in usable condition. 

 

z

Damaged or incorrect components should not be used. 

Scale 4.  

13 - 18 mph .......................................................................................

OK TO WORK ON TOWER

Moderate Breeze

: Raises dust, loose paper; moves small branches 

Scale 5.  

19 - 24 mph ..................................................................................

STOP WORKING ON TOWER

Fresh Breeze

: Small trees in leaf begin to sway; white crested wavelets form on inland waters 

Scale 6.  

25 - 31 mph ................................................................................................

DISMANTLE TOWER

Strong Breeze

: Large branches in motion; umbrellas used with difficulty; telephone wires “whistle”. 

Be aware that wind conditions are a very important consideration when using a tower. Attention must be paid to individual situations 
where wind conditions can increase - i.e. when working between buildings, or close to the corner of a building and at open ends. 

Never use tarpaulins or similar covers without seeking the correct advice.

This document will provide all users of Lewis Access Towers with 
a complete guide to the erection of the Lewis SW (Double Width) 
Aluminium Tower, employing the 3T (Through the Trap) method.

The user should read the entire contents of this document before 
commencing assembly and pay particular attention to all of the 
safety instructions. If the equipment is passed onto another party 
a copy of these instructions should accompany the handover. 

Two persons are necessary to carry out the erection of the 
equipment detailed in this document. It is strongly recommended 
that the following items of personal protection equipment be 
worn at all times: safety boots (EN345 or BS1870 / 4972); safety 
helmet (EN397 or BS5240); gloves. The SWL (Safe Working 
Load) for each platform is 275kg, evenly dispersed.

Additional items, such as steps or conventional ladders, must 
never be used to gain further height from the platform. The tower 
must be climbed from within the structure, on no occasions 
should the tower be scaled from the outside. Inspect all the tower 
components before each use. Pay particular attention to;

 

z

Castings - check for cracks

 

z

Welds - free from cracks

 

z

Tubes/Braces/Rungs - Straight and with indents less than 
5mm deep

 

z

Platforms - no damage, free from debris

 

z

Castors - moves freely, threads free from damage, brake 
working

 

z

Outriggers - straight, feet flat

 

z

Inspect the equipment for damage regularly, at least daily.

Double Width Tower Assembly Guide 

The Lewis Tower is a Class 3 Industrial Tower System

Working on the Tower - The Beaufort Windscale

 

z

If damage should occur whilst in use, stop work 
immediately and isolate the damaged items from the rest of 
the tower and contact your supplier. 

 

z

Check the ground on which the tower is to be used is 
relatively flat, smooth and capable of supporting the tower. 

 

z

The SWL (Safe Working Load) of the tower is 275kg per 
platform, inc the weight of the tower - evenly distributed, up 
to a maximum of 950kgs per tower.

 

z

Do not exceed the SWL.

 

z

Never attach safety harnesses or similar safety equipment 
to the tower whilst erecting or dismantling the tower.

 

z

During assembly, the tower should only be climbed from 
inside of the frame dimensions, do not scale the tower from 
the outside. 

 

z

Tools and equipment must be loaded onto the platform 
within the confines of the tower dimensions.

 

z

Adjustable legs are to be used for levelling. 

 

z

Outriggers should always be deployed when required.

If the area of operation means that the outriggers cannot be 
deployed in the recommended position – contact Lewis Towers 
or your supplier for advice.

Ballast for Towers up to 12.2m in height, ballast is not necessary

DOUBLE WIDTH INTERNAL AND EXTERNAL USE

Product Information

Working Height in (m)

3.2

3.7

4.2

4.7

5.2

5.7

5.2

6.7

7.2

7.7

8.2

8.7

Platform Height in (m)

1.2

1.7

2.2

2.7

3.2

3.7

4.2

4.7

5.2

5.7

6.2

6.7

150mm Castor

4

4

4

4

4

4

4

4

4

4

4

4

Adjustable Leg 500mm 

4

4

4

4

4

4

4

4

4

4

4

4

4 Rung 1m Frames

2

2

2

2

2

2

6 Rung 1.5m Frames 

2

2

2

2

2

2

8 Rung 2m Frames 

2

2

2

4

2

4

4

6

4

6

6

1.8m / 2.5m Fixed Deck

1

1

1

1

1

1

1

1

1

1

1

1

1.8m / 2.5m Trap Deck

1

1

1

1

2

2

2

2

2

2

2

3

1.8 m / 2.5m Horizontal Brace

6

6

6

6

10

10

10

10

10

10

10

14

2.1 m / 2.7m Diagonal Brace

2

2

3

4

5

6

7

8

9

10

11

12

1.8m / 25mm Side Toe Board (Wood)

2

2

2

2

2

2

2

2

2

2

2

2

1.2m End Toe Board (Wood)

2

2

2

2

2

2

2

2

2

2

2

2

Toe Board Clip

4

4

4

4

4

4

4

4

4

4

4

Standard Stabilisers

0

0

4

4

4

4

4

4

0

0

0

Jumbo Stabilisers

0

0

0

0

0

0

0

0

4

4

4

Total Self Weight of Tower (Kg) - 1.8m

92

97

105

128

159

161

174

181

189

201

207

237

Total Self Weight of Tower (Kg) - 2.5m

105

110

119

142

179

190

195

203

211

224

230

266

Working Height in (m)

9.2

9.7

10.2

10.7

11.2

11.7

12.2

12.7

13.2

13.7

14.2

Platform Height in (m)

7.2

7.7

8.2

8.7

9.2

9.7

10.2

10.7

11.2

11.7

12.2

150mm Castor

4

4

4

4

4

4

4

4

4

4

4

Adjustable Leg 500mm 

4

4

4

4

4

4

4

4

4

4

4

4 Rung 1m Frames

2

2

2

2

2

2

6 Rung 1.5m Frames 

2

2

2

2

2

8 Rung 2m Frames 

8

6

8

8

10

8

10

10

12

10

12

1.8m / 2.5m Fixed Deck

1

1

1

1

1

1

1

1

1

1

1

1.8m / 2.5m Trap Deck

3

3

3

3

3

3

3

4

4

4

4

1.8 m / 2.5m Horizontal Brace

14

14

14

14

14

14

14

14

18

18

18

2.1 m / 2.7m Diagonal Brace

13

14

15

16

17

18

19

20

21

22

23

1.8m / 25mm Side Toe Board (Wood)

2

2

2

2

2

2

2

2

2

2

1.2m End Toe Board (Wood)

2

2

2

2

2

2

2

2

2

2

Toe Board Clip

4

4

4

4

4

4

4

4

4

4

Standard Stabilisers

0

0

0

0

0

0

0

0

0

0

Jumbo Stabilisers

4

4

4

4

4

4

4

4

4

4

Total Self Weight of Tower (Kg) - 1.8m

250

260

264

290

298

308

313

344

351

359

366

Total Self Weight of Tower (Kg) - 2.5m

279

290

295

317

335

346

351

388

396

404

412

Содержание 250 Industrial Tower

Страница 1: ...Product Information and Assembly Guide 250 Industrial Tower Double Width Tower Assembly Guide...

Страница 2: ...amage brake working z z Outriggers straight feet flat z z Inspect the equipment for damage regularly at least daily Double Width Tower Assembly Guide The Lewis Tower is a Class 3 Industrial Tower Syst...

Страница 3: ...frame for assembly 1 2 Insert the Adjustable Leg and then the castor into the bottom of the frame 1 4 Insert the adjustable leg then the castor into the bottom of the frame 1 5 Clip the horizontal br...

Страница 4: ...ing a sprit level Any alterations needed can be adjusted on the legs 1 7 Make sure the Trigger is facing the outside of the frame 1 8 Insert the next section this may vary in size depending on which t...

Страница 5: ...he stabilisers position ach one in opposing directions Adjust all four castors o ensure the tower is square and level You can use a spirit level here to check 1 13 1 14 1 16 Stabilisers must be in opp...

Страница 6: ...th an 8 Rung Section If you started to build the tower with the 4 Rung 1m frames then the 1st platform will be placed approx 4 Rungs above the frames This will vary depending on what section you have...

Страница 7: ...diagonal braces into position 1 26 Stand on the platform and ensure the guardrail are securely in place at the opposite end of the tower 1 27 At this point a platform height of 2 2m has now been built...

Страница 8: ...ether 1 33 Climb through the trap door as you did at point 1 21m stay sitting on the platform with feet rest on the rung below Assembly Procedure 1 31 Insert the platform once the braces are securely...

Страница 9: ...e the erection procedure detailed in this guide above Stability Towers left unattended or unused for extended periods in exposed situations should be dismantled Horizontal forces i e pressure exerted...

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