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Links Series Model 26610 

15 of 20 

User’s Manual 

 

11.  TROUBLESHOOTING AND SERVICE 

 

CAUTION: DO NOT DISASSEMBLE THE CHARGER. TAKE IT TO  A QUALIFIED SERVICE TECHNICIAN 

WHEN  SERVICE  OR  REPAIR  IS  REQUIRED.  INCORRECT  REASSEMBLY  MAY  RESULT  IN  A  RISK  OF 
ELECTRIC SHOCK OR FIRE. 

 

DANGER:  TO  REDUCE  THE  RISK  OF  ELECTRIC  SHOCK,  ALWAYS  DISCONNECT  BOTH THE  POWER 

SUPPLY CORD AND THE OUTPUT CORD BEFORE ATTEMPTING ANY MAINTENANCE OR SERVICE. 

 

WARNING:  DO  NOT  OPERATE  THE  CHARGER  IF  IT  IS  MALFUNCTIONING.  PERSONAL  INJURY  OR 

PROPERTY DAMAGE COULD RESULT. 

 
The charger was fully tested before leaving the factory.  It was delivered ready to charge.  If properly installed, the 
charger  should  require  very  little  attention.    If  improper  charger  operation  occurs,  it  will  require  repair  by  a 
qualified service technician. 
 

Read DANGER, WARNING, and CAUTIONS beginning on page 3. 

 

It is common practice for technicians to check the condition of a set of batteries after they have been charged to 
ensure  they  have  received  a  complete  charge  before  the  vehicle  is  used.    With  IQ  System,  PowerDrive®, 
PowerDrive® Plus and Excel System vehicles, this is not necessary; the onboard computer controls and monitors 
the  charge  cycle.    If  any  problem  occurs  during  a  charge  cycle,  the  battery  warning  light,  located  above  the 
steering column in the center dash panel, will illuminate intermittently. 
 
If  the  battery  warning  light  is  illuminated  after  a  charge  cycle,  refer  to  the  Battery  Warning  Light  Section.    If  a 
problem is found, correct it and then charge the vehicle. Normal voltage near the end of a charge cycle should be 
approximately 59 to 64 volts. 
 

11.1 Re-Starting a Charge Cycle While Troubleshooting 

 
1.  Disconnect the DC plug from the vehicle charger receptacle. 

 

2.  Wait 20 seconds, and then reconnect the DC cord to the vehicle receptacle. See following NOTE. 

 

NOTE: 

The charger will not operate unless a delay of approximately 20 seconds is observed. 

 

3.  Monitor  the  ammeter  for  the  charge  rate.  If  the  vehicle  has  not  been  driven  since  the  last  charge  cycle 

and  the  batteries  are  fully  charged,  the  onboard  computer  will  not  perform  a  self-diagnostic  test.    The 
charge cycle will begin and the ammeter will not drop to zero.  If the vehicle has been driven, even if only 
a few feet, the onboard computer will perform the self-diagnostic test; the ammeter will drop to zero for 2 
to  3  seconds  before  the  charge  cycle  continues.    If  the  batteries  are  close  to  being  fully  charged,  the 
charge cycle will begin and the charge current will begin to taper within a few minutes. 

Содержание 26610

Страница 1: ...USER S MANUAL Model 26610 Important Safety Installation Operation and Maintenance Instructions www LesterElectrical com ...

Страница 2: ... 6 6 LOCATION AND INSTALLATION 6 7 AC INPUT 8 8 PROPER CARE OF DEEP CYCLE MOTIVE POWER PATTERIES 9 8 1 PERSONAL SAFETY PRECAUTIONS 9 9 CHARGER OPERATION 10 9 1 CHARGER PLUG AND RECEPTACLE 12 9 2 USER INTERFACE 13 10 MAINTENANCE 14 10 1 CHECK CHARGER AREA 14 10 2 VISUAL INSPECTIONS 14 10 3 BATTERY CONDITIONS 14 11 TROUBLESHOOTING AND SERVICE 15 11 1 RE STARTING A CHARGE CYCLE WHILE TROUBLESHOOTING ...

Страница 3: ...URNING OFF THE CHARGER DOES NOT REDUCE THIS RISK 7 DANGER RISK OF ELECTRIC SHOCK DO NOT TOUCH UNINSULATED PORTION OF AC OR DC CONNECTORS OR UNINSULATED BATTERY TERMINAL 8 DANGER RISQUE DE CHOCKS ÉLECTRIQUES NE PAS TOUCHER LES PARTIES NON ISOLÉES DU CONNECTEUR DE SORTI OU LES BORNES NON ISOLÉES DE L ACCUMULATEUR 9 CAUTION CHARGE ONLY LEAD ACID BATTERIES OTHER TYPES OF BATTERIES MAY BURST CAUSING PE...

Страница 4: ...CHARGING IN AN ENCLOSED PLACE 18 WARNING LEAD ACID BATTERIES CONTAIN SULFURIC ACID WHICH MAY CAUSE BURNS DO NOT GET ACID IN EYES ON SKIN OR CLOTHING IF CONTACT WITH THE EYES OCCURS FLUSH IMMEDIATELY WITH CLEAN WATER FOR 15 MINUTES AND OBTAIN MEDICAL ATTENTION 19 WARNING ONLY YOUR DEALER S QUALIFIED SERVICE TECHNICIANS SHOULD PROGRAM OR SERVICE THIS EQUIPMENT 20 CAUTION DO NOT OPERATE THE CHARGER I...

Страница 5: ... off automatically preventing the possibility of either undercharging or overcharging The computer accomplishes this by detecting when the exact amount of energy necessary has been returned to the batteries 2 CHARGER FEATURES 2 1 CHARGE INTERLOCK The charger DC plug has three pins Two of these pins are the positive and negative leads the third pin is a sensing lead that is the communication link b...

Страница 6: ...f the charger times out at 16 hours and the batteries are not sufficiently charged This indicates an abnormal charge cycle The charger and batteries should be checked by your distributor dealer The battery warning light will repeatedly illuminate for 10 seconds at 4 second intervals during a charge cycle with the DC plug still connected if AC power to the charger is interrupted The light will go o...

Страница 7: ... AND BURNING THAT COULD DAMAGE THE PLUG AND RECEPTACLE AND COULD CAUSE BATTERIES TO EXPLODE DO NOT USE NEAR FUELS GRAIN DUST SOLVENTS THINNERS OR OTHER FLAMMABLES CHARGERS CAN IGNITE FLAMMABLE MATERIALS AND VAPORS DO NOT EXPOSE TO RAIN OR ANY LIQUID KEEP THE CHARGER DRY NEVER PUSH OBJECTS OF ANY KIND INTO THE CHARGER THROUGH CABINET SLOTS THEY MAY TOUCH DANGEROUS VOLTAGE POINTS OR CAUSE AN ELECTRI...

Страница 8: ...s short as possible no more than 12 feet 3 7 meters Place all cords so they will not be stepped on tripped over or otherwise subject to damage or stress DANGER IMPROPER CONNECTION OF THE GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK DO NOT REMOVE GROUNDING PRONG FROM PLUG The conductor with insulation having an outer surface that is green with or without a yellow stripe s is the equip...

Страница 9: ...ree days in warm temperatures Batteries not maintained and allowed to sit in storage will self discharge sulfate and lose capacity Repeated charging without using the batteries between charges can recover some of the lost power range and life but some permanent loss should be expected 7 Cold batteries require more time to fully charge When the temperature falls below 65 F the batteries should be p...

Страница 10: ...KING NEAR BATTERIES DO NOT PUT WRENCHES OR OTHER METAL OBJECTS ACROSS BATTERY TERMINALS OR THE BATTERY TOP ARCING OR EXPLOSION OF THE BATTERY CAN RESULT WARNING DO NOT DISCONNECT THE CHARGER DC OUTPUT PLUG FROM THE BATTERY RECEPTACLE WHILE A CHARGE CYCLE IS IN PROGRESS THE RESULTING ARCING AND BURNING OF THE PLUG AND RECEPTACLE COULD CAUSE THE BATTERIES TO EXPLODE CAUTION TO AVOID DAMAGE TO THE CH...

Страница 11: ... 16 amps depending upon the condition and depth of discharge of the batteries Variations in the initial charge rate may also result from AC line input voltages which are higher or lower than the nominal input voltage Higher AC line voltages increase the initial charge rate while lower AC line voltages reduce the initial charge rate 5 PowerDrive and PowerDrive Plus Vehicles Monitor the ammeter for ...

Страница 12: ...tacle grasp the plug handle and push the plug straight into the receptacle Do not pull on the DC cord Do not twist rock or bend the plug To disconnect the charger plug from the vehicle receptacle grasp the plug by the handle and pull the plug straight out of the receptacle The DC charger cord and plug are wear items and must be replaced when worn or damaged The charger cord plug and receptacle are...

Страница 13: ...Manual 9 2 User Interface The user interface Figure 9 2 1 includes an ammeter for monitoring the DC output current of the charger The user interface also includes an AC input circuit breaker Figure 9 2 1 Links Series Model 26610 User Interface ...

Страница 14: ...charger and its components 10 1 Check Charger Area The area around the charger must remain clean cool dry and well ventilated Check for obstructions to airflow clearances or other violations of the requirements in Section 5 10 2 Visual Inspections Check the charger for any physical failures such as loose contacts or hardware excess wear or damage Darkened or hot terminals should be tightened or re...

Страница 15: ...onitors the charge cycle If any problem occurs during a charge cycle the battery warning light located above the steering column in the center dash panel will illuminate intermittently If the battery warning light is illuminated after a charge cycle refer to the Battery Warning Light Section If a problem is found correct it and then charge the vehicle Normal voltage near the end of a charge cycle ...

Страница 16: ...e 12 1 Links Series Model 26610 Service ISO View SERVICE PARTS LIST Service Part Description 1 Fuse Assembly 30784S 2 Relay Board Assembly 26150S 3 Kit Diode Assemblies 38463S 4 AC Circuit Breaker 31847S 5 Ammeter 31158S 6 AC Cordset Kit 21307 06S 7 DC Cordset Kit 36413S ...

Страница 17: ...harge cycle 48 DC current start of charge cycle 14 5 DC voltage end of charge cycle 60 DC current amps end of charge cycle 4 5 DIMENSIONS WEIGHT Case overall depth 7 8 in 19 8 cm Case overall width 7 13 in 18 1 cm Case overall height 9 75 in 24 8 cm AC cord length 72 in 182 9 cm DC cord length 104 in 264 cm Weight 24 25 lb 11 kg MOUNTING CONFIGURATION Mounting Set on shelf wall mount with keyhole ...

Страница 18: ...tory to the owner will be paid for by the owner All warranty work accomplished at the Lester factory will be completed with a reasonable time after receipt of defective items This warranty does not cover any semiconductor parts such as diodes which are vulnerable to electrical overloads beyond the control of Lester Warranty on parts not manufactured by Lester which include but are not limited to t...

Страница 19: ...Links Series Model 26610 19 of 20 User s Manual NOTES ...

Страница 20: ...Links Series Model 26610 20 of 20 User s Manual Represented By 38459B ...

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