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7

 

INSTALLATION AND MAINTENANCE

 

Pjn

 

Servo gearboxes

 

STORAGE - INSTALLATION RECOMMENDATIONS - LUBRICATION

 

LEROY-SOMER

 

3832 - 03.2005 / a

 

1 - STORAGE

 

Pjn servo gearboxes can be stored horizontally in a dry place 
at a temperature between 0° and 30°C in their original 
packaging (for a maximum of one year). (The threads and the 
area below the screw heads of the locking clamps are 
lubricated with molybdenum disulphide).
The service life of servo gearboxes increasingly depends on 
how well they are maintained.

 

2 - INSTALLATION 
RECOMMENDATIONS

 

Servo gearbox :

 

For the installation of Pjn servo gearbox, follow the 
"Recommendations" chapter in the general manual (ref. 2557).

 

Servo motor :

 

For connection of the complete drive system (with brake), 
follow the instructions of corresponding maintenance 
delivered with the goods in the parcel.

 

3 - LUBRICATION

 

The Pjn servo gearbox is supplied as standard lubricated with 
an oil with a viscosity of 150 mm

 

2

 

/S that is heavy pressure 

wear-resistant against the risks of pitting, spalling and 
abrasion with a very high natural viscosity index and complete 
stability at shearing. (Klüber ref. GH6-150).

 

You must use an oil of the recommended type.
Please observe the oil quantities specified in the 
table opposite. 

 

(Magnetic plugs make filling, 

pressure relieving and draining easier, and retain any metallic 
particles).
                                                                                                                                                                                    

 

POLYGLYCOL LUBRICANTS CANNOT BE MIXED WITH 
MINERAL OR SYNTHETIC LUBRICANTS OF A 
DIFFERENT TYPE.

 

3.1 - Maintenance, draining

 

It is advisable to carry out initial draining after between 100 
and 500 operating hours in order to remove the initial residue 
from operation. Subsequent draining should preferably be 
carried out every 10,000 hours. For harsh applications, 
please consult Leroy-Somer.

 

 Observe the recommended 

draining intervals and oil quantities.

 

3.2 - Plugs position

 

a - Servo gearboxes have an upper plug for 

 

refilling

 

 and a 

lower plug for 

 

draining

 

. The position of these plugs depends 

on the operating position of the servo gearbox, which must be 

 

specified at the time of ordering

 

.

b - For continuous operation at rated speed, the optional 
breather plug must be installed.
After installing the servo gearbox on site, insert the breather 
plug in the place of one of the standard plugs and observe the 
orientation of the vent hole.

 

3.3 - Oil capacity (cm

 

3

 

 

For all other operating positions, follow the quantities 
specified in column V3.

 

Lubricants:

 

Operating position

 

1. Indifferent orientation 
of the vent hole
2. Position of the plug for 
servo gearboxes ratio 3 to 
10

3. Orientation of the vent hole at the top

R: Fill plug
V: Drain plug

 

Type

Operating position 

Pjn

B5, B52, B53, B54

V3

V1

 

0801

 

30

30

50

 

0802

 

50

50

70

 

0803

 

70

70

100

 

1101

 

90

90

100

 

1102

 

130

130

220

 

1103

 

190

190

340

 

1401

 

170

170

190

 

1402

 

250

315

390

 

1403

 

330

400

590

 

1801

 

250

250

285

 

1802

 

400

500

685

 

1803

 

550

800

1085

 

1901

 

250

250

285

 

1902

 

400

500

685

 

1903

 

550

800

1085

 

2401

 

600

600

600

 

2402

 

900

1200

1550

 

2403

 

1200

2000

2400

 

Brands

Reference

Viscosity

 

KLÜBER

 

GH 6-150

150 mm

 

2

 

/S

 

MOBIL

 

Glygoyle-22

163 mm

 

2

 

/S

 

MOTUL

 

Berusynth EP 150

158 mm

 

2

 

/S

 

SHELL

 

Tivela WA

158 mm

 

2

 

/S

 

Approved lubricant

2

1

R

V

R

R

V

V

3

3

B5, B52, B53, B54

V3

V1

 

en

Содержание Pjn 0801

Страница 1: ...This manual is to be given to the end user Pjn Servo gearboxes RU EY T R OXZ D E F AD H HB GA HC a n x S M2 Nj6 W PU LA Installation and maintenance 3832 03 2005 a 38 en ...

Страница 2: ...hroughout the manual this symbol warms of consequences which may arise from inappropriate use of the servo gearbox Pjn since risks may lead to material or physical damage Despite all the care taken in the manufacture and checking of this equipment LEROY SOMER cannot guarantee that lubricant will not escape during the product s lifetime If slight leaks could have serious consequences for the safety...

Страница 3: ...sable to carry out initial draining after between 100 and 500 operating hours in order to remove the initial residue from operation Subsequent draining should preferably be carried out every 10 000 hours For harsh applications please consult Leroy Somer Observe the recommended draining intervals and oil quantities 3 2 Plugs position a Servo gearboxes have an upper plug for refilling and a lower pl...

Страница 4: ...o dismantling If the servo motor shaft is keyed remove the key and check that there is no burr on the groove Degrease the servo motor shaft the sleeve bore and the mating surface of the flange Position the 2 sleeve screws opposite the orifices used to insert the key in the input bearing If possible assemble in a vertical position with the servo motor above Bring into contact the 2 sleeve locking s...

Страница 5: ......

Страница 6: ...LEROY SOMER 16015 ANGOULÊME CEDEX FRANCE RCS ANGOULÊME N B 671 820 223 S A au capital de 62 779 000 www leroy somer com ...

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