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Diagnostics and fault elimination

Malfunctions

If faults occur during the operation of the drive, the table below helps you to identify the

causes. If it is not possible to remedy the fault using the measures listed, please contact the

Lenze service department.

Error

Possible causes

Remedy

Motor too hot
 
Can only be evaluated by measuring the surface
temperature:

Non-ventilated motors >140 °C

Externally ventilated or self-ventilated motors
> 110 °C

 

Insufficient cooling air, blocked air ducts.

Ensure unimpeded circulation of cooling air

Preheated cooling air

Ensure a sufficient supply of fresh cooling air

Overload, with normal mains voltage the
current is too high and the speed too low

Use larger drive (determined by power
measurement)

Rated operating mode (S1 to S8 IEC/EN
60034-1) exceeded

Adjust rated operating mode to the specified
operating conditions. Determination of correct
drive by expert or Lenze customer service

Loose contact in supply cable (temporary
single-phase operation!)

Tighten loose contact

Fuse has blown (single-phasing!)

Replace fuse

Overload of the drive

Check load and, if necessary, reduce by means
of longer ramp-up times
Check winding temperature

Heat dissipation impeded by deposits

Clean surface and cooling fins of the drives

Heat dissipation hindered by thermally
insulated attachment

Note the cooling effect of the mounting flange
during project planning

Motor suddenly stops and does not restart

Overload monitoring of the inverter is activated Check inverter settings

Reduce load caused by longer acceleration
times

Incorrect direction of rotation of the motor,
correct display on the inverter

Motor cable with reverse polarity

Check and correct polarity

Polarity of encoder cable reversed

Motor rotates normally but does not reach the
expected torque

Motor cable interchanged cyclically
Not all motor phases connected

Connect the phases at the motor cable
connection correctly

Motor turns in one direction at maximum speed
in an uncontrolled manner

Motor cable interchanged cyclically

Check motor connection and, if necessary,
correct

Polarity of encoder cable reversed

Check encoder connection and, if necessary,
correct

Motor slowly rotates in one direction and is not
influenced by the inverter

Polarity of motor cable and encoder cable
reversed

Check and correct polarity

Irregular running

Insufficient shielding of motor or resolver cable Checking shielding and earth connection
Inverter gain too large

Adjust the gains of the controllers (see
operating instructions for the inverter)

Vibrations

Insufficiently balanced coupling elements or
machine

Rebalance

Inadequate alignment of drive train

Realign machine unit, check foundation, if
necessary.

Loose fixing screws

Check and tighten screw connections

Running noises

Foreign particles inside the motor

Repair by the manufacturer, if necessary

Bearing damage

Diagnostics and fault elimination

Malfunctions

30

Содержание m850

Страница 1: ...Servo motors m850 synchronous servo motor Mounting and switch on instructions EN...

Страница 2: ......

Страница 3: ...Installation 18 Dimensions 18 Mounting 19 Electrical installation 20 Important notes 20 Preparation 20 Motor connection 21 Connection via ICN connector 21 Commissioning 27 Important notes 27 Before i...

Страница 4: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be...

Страница 5: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Страница 6: ...personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product...

Страница 7: ...cts comply with the applicable national accident prevention regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fusing PE...

Страница 8: ...Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use as defined by EN...

Страница 9: ...ns The product does not provide any safety related functions A higher level safety system must be implemented Provide additional monitoring and protective equipment complying with the safety regulatio...

Страница 10: ...ds of operation with I Irated especially if there is a danger of blocking The integrated overload protection does not prevent overloading under all conditions The fuses are no motor protection Use a c...

Страница 11: ...uous standstill torque 5 11 Induced voltage Vin V 8 Brake data 8 2 Brake supply voltage 8 3 Electrical power input 8 4 Braking torque 10 Production data 10 2 Material number 10 3 Serial number 11 Bar...

Страница 12: ...Motor protection For the thermal sensors 1x PT1000 2x PTC the short designation PT1k 2PTC is given on the nameplate Product information Identification of the products Nameplates 12...

Страница 13: ...190 Motor length Short S Medium M Long L Speed 25 x 100 rpm 25 30 x 100 rpm 30 32 x 100 rpm 32 40 x 100 rpm 40 Degree of protection IP5x 5 IP6x 6 Cooling No cooling S Brake attachment No brake 0 Spri...

Страница 14: ...phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of bits steps or increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standar...

Страница 15: ...an overview of the elements and connections on the product Their position size and appearance may vary Output flange Output shaft Spring applied brake Motor connection Cooling Feedback Temperature mon...

Страница 16: ...olts or support plates Do not damage any components during transport Avoid electrostatic discharges on electronic components and contacts Avoid impacts Check the carrying capacity of the hoists and lo...

Страница 17: ...sible in the manufacturer s packaging In dry low vibration environment without aggressive atmosphere Protect against dust and impacts Observe the climatic conditions according to the technical data 4E...

Страница 18: ...o avoid tensions Mount belt pulleys sprockets or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level Tighten...

Страница 19: ...led manner according to manufacturer information Be sure to carry out mounting in a manner free from distortion Compensate minor inaccuracies by suitable flexible couplings Fastening Use screws with a...

Страница 20: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor te...

Страница 21: ...e value encoder Connection of temperature monitoring 2 ICN M23 connector Feedback connection Connection of temperature monitoring Motor ICN connector assignment Standard connection Power and brake One...

Страница 22: ...C 2 BD2 Holding brake DC AC 4 U Power phase U 5 V Power phase V 6 W Power phase W ICN M40 connector assignment 8 pole 1 2 W U V ICN M40 8 pole Contact Name Meaning BD1 Holding brake BD2 Holding brake...

Страница 23: ...ed 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 ICN M23 connector assignment Incremental and SinCos absolute value encoder Hiperface 1 2 3 4 5 6 7...

Страница 24: ...V ICN M23 Hybrid for One Cable Technology OCT with digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W PE PE PE A BD1 Holding brake B BD2 Holding...

Страница 25: ...th digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W A BD1 Holding brake B BD2 Holding brake PE PE PE N Not assigned DSL1 VCC data DSL2 GND data...

Страница 26: ...n connecting the connector to the motor connector make sure that the aids to orientation pos 1 are facing each other 2 Tighten the box nut of the connector Motors with additional PE conductor connecti...

Страница 27: ...ence of the motor connection correct Is the contact of good electrical conductivity if a PE connection on the motor housing is used After a long period of downtime or after overhauling the motor check...

Страница 28: ...e motors against the ingress of foreign bodies Clean surfaces regularly If equipped with blower clean the air inlets regularly Brake The brakes are not accessible from the outside Maintenance work of...

Страница 29: ...operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 30 If the fault cannot be remedied using one of the measures listed pl...

Страница 30: ...ing flange during project planning Motor suddenly stops and does not restart Overload monitoring of the inverter is activated Check inverter settings Reduce load caused by longer acceleration times In...

Страница 31: ...A 22 2 No 274 UL 1004 6 Protection of persons and device protection Degree of protection EN EN 60529 EN 60034 5 IP54 Information applies to the mounted and ready for use state IP65 Temperature class I...

Страница 32: ...rating 1000 2000 m amsl Reduce rated output current by 5 1000 m Air humidity Without condensation Average relative humidity 85 Vibration resistance Operation EN IEC 60721 3 3 1995 A2 1997 3M5 only in...

Страница 33: ...6 40 7 80 6 30 10 0 12 2 Max current Imax A 15 0 28 0 42 0 23 0 45 5 66 0 Rated voltage Vrated V 330 330 320 340 330 330 Rated frequency frated Hz 330 330 330 270 270 270 Moment of inertia J kgcm 6 5...

Страница 34: ...Max current Imax A 64 0 87 0 112 Rated voltage Vrated V 340 330 345 Rated frequency frated Hz 250 250 210 Moment of inertia J kgcm 60 8 117 193 Efficiency 0 905 0 919 0 929 Torque constant Kt0 150 C...

Страница 35: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and...

Страница 36: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Stra e 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 05 2021 4 0 www Lenze com...

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