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Page 13

IMPORTANT

If using a programmable thermostat, be sure to use
a type of thermostat that retains its memory in event
of a power loss.

2. Install the room thermostat and make wire connec-

tions to the fan control board. Avoid installing thermo-
stat on an outside wall or where it can be affected by
radiant heat. Set the adjustable heat anticipator on
thermostat according to the wiring diagram sticker pro-
vided on unit.

3. Install a separate fused disconnect switch near unit so

power can be shut off for servicing.

4. Complete line voltage wiring from disconnect switch

near unit to make-up box.

NOTE − An equipment ground screw is provided. Re-
fer to unit wiring diagram and figure 18 for O23V series
units. Ground unit using a suitable ground wire.

5. Any accessory rated up to 1 amp can be connected to

the EAC terminal. (EAC terminal is energized when
the blower is operating.)

Blower Control

WARNING

Electric shock hazard. Can cause
injury or death. Before attempting to
perform any service or maintenance,
turn the electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.

Blower Control Board (A54)

O23V units are equipped with a variable speed motor
which is controlled by the A54 blower control board. Blower
control board settings and operation are described in this
section.

O23V units equipped with a variable speed motor are ca-
pable of maintaining a specified CFM throughout the exter-
nal static range. A particular CFM can be obtained by posi-
tioning 

COOL 

jumpers on the blower control board. The

COOL jumper selections are labeled A, B, C and D; each
letter corresponds with an air volume (CFM) setting. The

ADJUST

 jumper is labeled Test, −, +, and Norm. The + and

− pin settings are used to add or subtract a percentage of
the CFM selected. The Test jumper is used to operate the
motor in the test mode. See figure 17.

Factory settings for the blower speed jumpers are given in
the wiring diagram in figure 18. Figure 17 shows the blower
control board. Use table 6 to determine the correct air vol-
ume for operation in heat and cool mode.

The

 CFM

 LED located on the blower control board flashes

one time per 100 cfm to indicate selected blower speed.
For example, if the unit is operating at 1000 CFM, 

CFM

LED will flash 10 times.

At times, the light may appear to flicker or glow. This takes
place when the control is communicating with the motor
between cycles. This is normal operation. Read through
the jumper settings section before adjusting the jumper to
obtain the appropriate blower speed.

To change jumper positions, gently pull the jumper off the
pins and place it on the desired set of pins. The following
section outlines the different jumper selections available
and conditions associated with each one (see figure 17).

After the CFM for each application has been determined,
the jumper settings must be adjusted to reflect those given
in table 6. From the table, determine which row most close-
ly matches the desired CFM. Once a specific row has been
chosen (+, NORMal, or −), CFM volumes from other rows
cannot be used. Below are descriptions of the jumper
selections.

The variable speed motor slowly ramps up to and down
from the selected air flow during both cooling and heating
demand. This minimizes noise and eliminates the initial
blast of air when the blower is initially energized.

Blower Control Board (A54)

16−PIN PLUG

(BOARD TO MOTOR)

DIAGNOSTIC LED

ADJUST
SELECTOR PINS
(Setting affect cooling only)

HEATING SPEED
SELECTOR PINS (SEE
TABLE)

COOLING SPEED
SELECTOR PINS

NOTE − The JW1 resistor
must be cut to activate the
HUM terminal.

Figure 17

O23V−Q2/3−090

O23V−Q3/4−120

O23V−Q2/3−070
O23V−Q3/4−105

O23V−Q5−140

O23V−Q5−154

HEAT SPEED SELECTOR
PINS (JUMPERS)

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Содержание O23V Series

Страница 1: ...sedes 10 2005 Table of Contents General 1 Shipping Packing List 1 O23V Unit Dimensions 2 O23V Unit Parts Arrangement 3 O23V Oil Burner Parts Arrangement 3 Requirements 4 Locate Level the Unit 4 Unit A...

Страница 2: ...OW TOP VIEW RETURN AIR SIDE VIEW E RETURN AIR FRONT VIEW Figure 1 O23V Unit Dimensions Inches mm O23V Model A B C D E Q2 3 70 90 Q3 4 105 120 19 1 2 495 30 5 8 778 18 457 19 5 8 498 16 406 Q5 140 154...

Страница 3: ...0 8 Figure 3 AIR TUBE SCREWS ELECTRONIC IGNITION TRANSFORMER FLANGE GASKET RETAIN ING CLIP IGNITOR PRIMARY CONTROL REAR ACCESS DOOR GASKET MAIN HOUSING ASSY AIR ADJUST DIAL 4X4 BOX BLOWER WHEEL INLET...

Страница 4: ...i mum free area one half square inch per 1 000 Btu per hour input This combustion air should be brought into the area containing the furnace below the level of the furnace burner Table 2 O23V Installa...

Страница 5: ...rner assembly from the vestibule By loosen ing the nuts and by turning the whole burner assembly counterclockwise figure 4 the entire burner assembly will come out of the furnace There is adequate wir...

Страница 6: ...n outside or through any unconditioned space 6 Chimney should extend 3 feet 0 9 m above highest point where the vent passes through the roof and 2 feet 0 6 m higher than any portion of a building with...

Страница 7: ...OR DEATH A living space which provides insufficient combustion air to the furnace can result in headaches nausea dizziness or asphyxiation CAUTION Insufficient combustion air to the furnace can cause...

Страница 8: ...space shall be provided with two perma nent openings One opening shall be within 12 305 mm of the top of the enclosure and one within 12 305 mm of the bottom These openings must communicate directly o...

Страница 9: ...from Common Venting System In the event that an existing furnace is removed from a venting system commonly run with separate appliances the venting system is likely to be too large to properly vent t...

Страница 10: ...of the cabinet See unit dimensions on page 2 Using it as the center point cut a 6 inch 152 mm round hole in the cabinet s side Install the barometric draft control within 18 inches of the furnace flue...

Страница 11: ...bing or steel pipe for oil supply pipe Install oil supply pipe under floor or near walls to protect it from damage Avoid running pipes along joists or reverberating surfaces Always use flare fittings...

Страница 12: ...de the building between the tank shut off valve and the burn er Locate filter close to burner for easy maintenance Table 5 lists the filters for the O23V furnace Table 5 Installation Clearances inches...

Страница 13: ...ted The Test jumper is used to operate the motor in the test mode See figure 17 Factory settings for the blower speed jumpers are given in the wiring diagram in figure 18 Figure 17 shows the blower co...

Страница 14: ...age cooling closes the R to Y1 circuit on the A54 blower control board The blower motor runs at 57 CFM for the first 7 1 2 minutes of the 1st stage cooling demand After 7 1 2 minutes the blower motor...

Страница 15: ...output to an electronic air cleaner The EAC terminal is energized when there is a call for heat cool or continuous blower See figure 18 Table 6 Blower Performance 0 through 0 80 in w g 0 through 200 P...

Страница 16: ...Page 16 Figure 18 O23V Wiring Diagram P535277W Downloaded from ManualsNet com search engine...

Страница 17: ...s above the range shown in the table check for high static pres sure Table 7 O23V Unit Nozzle Size Spray Angle Pattern Pump PSIG Input Rating BTU Hr Output Rating BTU Hr Head Temp Rise F 70 50GPH 80 A...

Страница 18: ...ive Cleaning the Heat Exchanger 1 Remove the vent pipe from the furnace 2 Remove the locking screws and the caps from the clean out tubes Remove flue access elbow 3 Using a long spiral wire brush swee...

Страница 19: ...rt Source Procedure Causes Correction Thermostat Check thermostat settings Thermostat in OFF or COOL Switch to HEAT Thermostat is set too low Turn thermostat to higher temperature Safety Overloads Che...

Страница 20: ...flame is established Source Procedure Causes Correction Oil Supply Check tank gauge or use dip stick No oil in tank Fill tank Coat dip stick with litmus paste and insert into bottom of tank Water in o...

Страница 21: ...ause of overloading Faulty motor Replace motor Troubleshooting Burner starts and fires but lock out on safety Source Procedure Causes Correction Poor Fire After burner fires immediately jumper across...

Страница 22: ...ocedure Causes Correction Poor Fire After burner fires immediately jumper across flame detector terminals at the primary control SIf burner continues to run does not lock out of safety fault may be po...

Страница 23: ...n air Air leaks into heat exchanger around inspection door etc Correct cause of air leak Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Correct burn...

Страница 24: ...nk Lift D Filter Type Inspect Change E Pressure Test F All fittings checked for tightness Thermostat A Type Heating Cooling B Anticipator Set C Wires New Old Air Filter A Filter Type Permanent Disposa...

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