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Page 14

HORIZONTAL RIGHT POSITION

Top Vent Discharge

FIGURE 20

FLOW

AIR

Flue

Transitio

n

Vent Pipe

Pressure Switch

Cover Plate

Collector Box

 

  

Gas supply piping must be brought into the unit from the

bottom in order to accommodate the flue pipe.

 

  

Cut combustion air inducer tubing from 227 mm (9”) to 203

mm (8”) to avoid interference with inducer motor

The ML180UHT series units are classified as fan-assisted
Category I furnaces when vertically vented. according to
the latest edition of National Fuel Gas Code (NFPA 54 /
ANSI Z223.1) in the USA. A fan-assisted Category I fur­
nace is an appliance equipped with an integral mechanical
means to either draw or force combustion products through
the combustion chamber and/or heat exchanger. The
ML180UHT is not approved for use with horizontal venting.

NOTE - 

Use these instructions as a guide. They do not su­

persede local codes. This furnace must be vented accord­
ing to all local codes these installation instructions, and the
provided venting tables in these instructions

The venting tables in this manual were extracted from the
National Fuel Gas Code (NFPA 54 / ANSI Z223.1) and are
provided as a guide for proper vent installation. Proper ap­
plication, termination, construction and location of vents
must conform to local codes having jurisdiction. In the ab­
sence of local codes, the NFGC serves as the defining doc­
ument.
Refer to the tables and the venting information contained in
these instructions to properly size and install the venting
system.

Use self-drilling sheet metal screws or a mechanical fas­
tener to firmly secure the vent pipe to the round collar of the
flue transition. If self-drilling screws are used to attach the
vent pipe, it is recommended that three be used. Drive one
self-drilling screw through the front and one through each
side of the vent pipe and collar. See figure 21.
Install the first vent connector elbow at a minimum of six
inches (152 mm) from the furnace vent outlet. See figure
21.

Venting Using a Masonry Chimney

The following additional requirements apply when a lined
masonry chimney is used to vent this furnace.
Masonry chimneys used to vent Category I central fur­
naces must be either tile‐lined or lined with a listed metal
lining system or dedicated gas vent. Unlined masonry
chimneys are prohibited. See figures 22 and 23 for com­
mon venting.
A chimney with one or more sides exposed to the outside of
the structure is considered to be an exterior chimney.
An exterior masonry chimney that is not tile-lined must be
lined with B1 vent or  a listed insulated flexible metal vent.
An exterior tile-lined chimney that is sealed and capped
may be lined with a listed uninsulated flexible metal vent.
If the existing chimney will not accommodate a  listed metal
liner, either the chimney must be rebuilt to accommodate
one of these liners or an alternate approved venting meth­
od must be found.
Insulation for the flexible vent pipe must be an encapsu­
lated fiberglass sleeve recommended by the flexible vent
pipe manufacturer. See figure 22.

IMPORTANT

Once the venting system is installed, attach the “Dis­
connected Vent” warning sticker to a visible area of
the plenum near the vent pipe. See figure 21. The
warning sticker is provided in the bag assembly. Or­
der kit 66W04 for additional stickers.

WARNING

Asphyxiation hazard. The exhaust vent for this fur­
nace must be securely connected to the furnace flue
transition at all times.

FIGURE 21

VENT CONNECTION UPFLOW AND HORIZONTAL POSITION

“DISCONNECTED

VENT” WARNING

STICKER

VENT PIPE

(min. 6” length)

FLUE 

TRANSITION

COLLAR

“DISCONNECTED

VENT” WARNING

STICKER

VENT PIPE

(min. 6” length)

FLUE 

TRANSITION

COLLAR

Содержание ML180UHT

Страница 1: ...r death WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be performed by a licensed p...

Страница 2: ...ne side return air See Blower Performance Tables for additional informa tion 1 Bottom Return Air Opening GAS PIPING INLET Either Side Side Return Air Opening Either Side 1Bottom Return Air Opening FLU...

Страница 3: ...LP Propane is a regulated manufactured gas a Wobbe number is not required to determine acceptability For propane installations the acceptable heating value range is 93 2 mj m3 2500 btu ft3 5 NOTE Lenn...

Страница 4: ...system as possible The furnace should also be located close to the chimney or vent termination point Do not install the furnace where drafts might blow direct ly into it This could cause improper com...

Страница 5: ...t be necessary to bring in outdoor air for combustion if the structure does not provide enough air by infiltration If the furnace is located in a building of tight construction with weather stripping...

Страница 6: ...ngular air ducts shall be no less than 75 mm 3 inches In calculating free area the blocking effect of louvers grilles or screens must be considered If the design and free area of protective cov ering...

Страница 7: ...ss may be placed under each corner of the furnace as ap propriate to the application The ML180UHT gas furnace can be installed as shipped in either the upflow position or the horizontal position Selec...

Страница 8: ...ght in through the bottom or either side of the furnace installed in an upflow application If the furnace is installed on a platform with bottom return make an airtight seal between the bottom of the...

Страница 9: ...ust not extend beyond the markings on the furnace cabinet 2 To minimize pressure drop the largest opening height possible up to 356 mm 14 in is preferred FURNACE FRONT AIR FLOW 1 Unit side return air...

Страница 10: ...ove installations are shown in figure 10 This furnace may be installed in either an attic or a crawl space Either suspend the furnace from roof rafters or floor joists as shown in figure 11 or install...

Страница 11: ...33 21 405 X 635 X 25 1 16 X 25 X 1 508 X 635 X 25 1 20 X 25 X 1 D 622 24 1 2 405 X 635 X 25 2 16 X 25 X 1 610 X 635 X 25 1 24 X 25 X 1 Duct System Use industry approved standards to size and install t...

Страница 12: ...nd or make up box as needed per the follow ing steps See figures 14 through 20 1 Remove the four mounting screws figure 13 which secure the combustion air inducer pressure switch assembly to the orifi...

Страница 13: ...excess wire and secure to the gas manifold Pressure Switch Vent Pipe Flue Transition Cover Plate Collector Box FLOW AIR HORIZONTAL RIGHT POSITION Side Vent Discharge FIGURE 18 FLOW AIR Pressure Switc...

Страница 14: ...ee be used Drive one self drilling screw through the front and one through each side of the vent pipe and collar See figure 21 Install the first vent connector elbow at a minimum of six inches 152 mm...

Страница 15: ...relined with suitable materials or replaced with a gas vent or chimney suitable for venting ML180UHT series units The chimney passageway must be checked periodically to ensure that it is clear and fre...

Страница 16: ...ity listed in the common venting tables should be reduced by 20 the equivalent of two 90 elbows 0 80 x maximum common vent capacity The horizontal length of the offset shall not exceed 1 1 2 feet 46 m...

Страница 17: ...ance Height H feet Lateral L feet Vent and Connector Diameter D inches 3 Inch 4 Inch 5 Inch 6 Inch Appliance Input Rating in Thousands of Btu Per Hour MIN MAX MIN MAX MIN MAX MIN MAX 6 0 0 78 0 152 0...

Страница 18: ...1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 102 51 163 68 248 20 1 21 54 33 99 46 157 62 246 2 22 57 34 105 48 167 64 259 3 23 60 35 110 50 176 66 271 30 1 20 62 31 113 45 181...

Страница 19: ...em is venting properly step 3 return all doors widows exhaust fans fireplace damp ers and any other gas burning appliances to their pre vious mode of operation 7 If a venting problem is found during a...

Страница 20: ...OFF VALVE With 1 8 in NPT Plugged Tap Shown NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET FIGURE 24 GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE GROUND JOINT UNION DRIP LEG MANUAL...

Страница 21: ...rating for thermostat connections 5 Electrically ground the unit according to local codes NOTE The ML180UHT furnace contains electronic components that are polarity sensitive Make sure that the furna...

Страница 22: ...tion System TERMINAL DESIGNATIONS HUM Humidifier 240VAC LINE Input 240VAC XFMR Transformer 240VAC EAC Electronic Air Cleaner 240VAC COOL Cool Speed 240VAC PARK1 PARK2 Dead terminals for alternate spee...

Страница 23: ...Page 23 FIGURE 28 ML180UHT Schematic Wiring Diagram...

Страница 24: ...does not get hot when there is no call for heat on units with an automatic ignition system WARNING If you do not follow these instructions exactly a fire or explosion may result causing property dama...

Страница 25: ...tment Gas Flow To check for proper flow to combustion chamber deter mine Btu input from appliance rating plate Divide this input rating by the Btu per cubic foot of available gas Result is the require...

Страница 26: ...t is located on the heating compartment vestibule panel The secondary limits if equipped are lo cated in the blower compartment attached to the back side of the blower These auto reset limits are fact...

Страница 27: ...egrated control to begin the ignition sequence Service WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in dangerous operation serious injury de...

Страница 28: ...on Rings Cross Over Ignitor Sensor Rollout Switches Repair Parts List The following repair parts are available through independent Lennox dealers When ordering parts include the complete furnace model...

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