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©

2002 Lennox Industries Inc.

Corp. 0208−L3

HPXA12

Service Literature

Revised 09−2004

HPXA12 SERIES UNITS

The HPXA12 is a high efficiency residential split−system
heat pump unit, which features a scroll compressor and
R410A refrigerant. HPXA12 units are available in sizes
ranging from 1 1/2 through 5 tons. The series is designed
for use with an expansion valve only (approved for use with
R410A) in the indoor unit.This manual is divided into sec-
tions which discuss the major components, refrigerant sys-
tem, charging procedure, maintenance and operation se-
quence.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change.

IMPORTANT

Operating pressures of this R410A unit are higher
than pressures in R22 units. Always use service
equipment rated for R410A.

WARNING

Warranty will be voided if covered equipment is re-
moved from original installation site. Warranty will
not cover damage or defect resulting from:
Flood, wind, lightning, or installation and opera-
tion in a corrosive atmosphere (chlorine, fluorine,
salt, recycled waste water, urine, fertilizers, or oth-
er damaging chemicals).

WARNING

Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.

 

WARNING

Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon-
nect switch(es). Unit may have multiple
power supplies.

TABLE OF CONTENTS

General

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications / Electrical

2

. . . . . . . . . . . . . . . . . . . . . . . . 

I Unit Information

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

II Unit Components

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

III Refrigerant System

13

. . . . . . . . . . . . . . . . . . . . . . . . . . 

IV Charging

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

V Service and Recovery

19

. . . . . . . . . . . . . . . . . . . . . . . . 

VI Maintenance

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

VII Wiring Diagram and Operating Sequence

20

. . . . . . 

Содержание HPXA12 SERIES

Страница 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Страница 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Страница 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Страница 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Страница 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Страница 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Страница 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Страница 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Страница 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Страница 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Страница 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Страница 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Страница 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Страница 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Страница 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Страница 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Страница 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Страница 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Страница 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Страница 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Страница 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Страница 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Страница 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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