Lennox GWB9-050IH-3 Скачать руководство пользователя страница 22

22

Connections And Termination

Provisions for combustion and ventilation air must be 

in accordance with section, Air For Combustion and 

Ventilation, of the National Fuel Gas Code,ANSI 2223.1/

NFPA54, or National Gas and Propane Installation Code, 

CAN/CGA-B 149.1, or applicable provisions of the local 

building code.

Boilers require dedicated direct vent system. All air for 

combustion is taken directly from outdoors through 

combustion air intake pipe. All 

fl

 ue products are discharged 

to outdoors through vent pipe.

1. 

Venting Materials:

WARNING

Use of cellular core PVC (ASTM F891), cellular core 

CPVC, or Radel® ,(Polyphenolsulfone) in venting 

systems could result in death, or serious injury.

!

  

WARNING

Covering non-metallic vent pipe and 

fi

 ttings with 

thermal insulation shall be prohibited. Use in venting 

system could result in death or serious injury.

!

  

Table 4 - Combustion air and vent pipe fi ttings 

must conform with the following:

Item

Material Standards

Vent Pipe 

and Fittings

PVC schedule 40

ANSI/ASTM D1785

PVC - DWV

ANSI/ASTM D2665

CPVC schedule 40

ANSI/ASTM D1784/

F441

SDR-21 & SDR-26 PVC

ANSI/ASTM D2241

NOT APPROVED FOR 

CANADA

ABS-DWV

ANSI/ASTM D2661

Schedule 40ABS

ANSI/ASTM F628

PP (Polypropylene)

Pipe and  Components

UL 1738

ULC S636-08

Pipe 

Cement/

Primer

PVC ANSI/ASTM 

D2564

CPVC

ANSI/ASTM F493

Schedule 40 ABS

ANSI/ASTM D2235

• IPEX is approved vent manufacturer in Canada listed 

to  ULC-S636.

• IPEX System 636 Cements and Primers are approved 

in Canada listed to ULC-S636.

Use of cellular core PVC (ASTM F891), cellular core CPVC, or Radel

® 

,

(Polyphenolsulfone) in venting systems shall be prohibited.

2. 

Canadian installations:

• First 3 feet (900mm) of venting must be readily 

available for visual inspection. 

• Speci

fi

 ed primers and glues of certi

fi

 ed vent 

system must be from single manufacturer, and not 

intermixed with other manufacturer’s vent system 

parts.  

• Components of the certi

fi

 ed system must not be 

interchanged with other vent systems, or unlisted pipe 

and/or 

fi

 ttings.

NOTICE

Transition from 2” pipe to 3” pipe must be made in 

vertical run.

3. 

Boiler combustion air and vent piping connections are 

sized for 2” pipe. Any pipe size change (to 3”) must be 

made outside of boiler casing in vertical run of pipe to 

allow for proper drainage of vent condensate. Due to 

potential for 

fl

 ue gas temperatures over 155°F, 

fi

 rst 

fi

 ve 

(5) feet of vent pipe must be CPVC, the remaining vent 

pipe can be PVC. If any elbows are employed within the 

fi

 rst 5 feet of vent, they must be CPVC also. Two (2) - 30” 

pieces of 2” CPVC pipe. 2½” piece of 2” CPVC pipe, a 2” 

CPVC elbow and 2” CPVC pipe coupling are furnished with 

the boiler. No requirement when using PP pipe.

4. 

Combustion air and vent piping lengths.   Table 5, 

Page 23 .

 

If vent exceeds 5 ft.

 

fi

 rst 5 ft. of vent piping 

run must be 2” CPVC:
Length of pipe is counted from boiler jacket (air 

intake pipe) or from vent pipe connector(vent pipe).  

Termination is not counted toward the “Total Equivalent 

Length”. 
For elbows, reduce maximum vent length as shown: 
• 2” 90° elbow - 2 ft. per elbow.   
• 3” 90° elbow - 3 ft. per elbow. 

Example: 

To add two (2) 90° elbows to a 3” pipe for a 75 boiler.

Each elbow is 3 ft. per 90° elbow for a total of 6 ft. 

(1 elbow @ 3 ft. + 1 elbow @ 3 ft. = 6 equivalent ft. of 

pipe) 

Total additional pipe is then subtracted from maximum 

allowable pipe length to give new maximum length of 

112-6=106 ft. with two (2), 90° elbows. 

“TOTAL EQUIVALENT LENGTH”:

Original 112 ft. max. - 6 equivalent ft. for 2 elbows = 

new 106 ft. maximum length.

 COMBUSTION AIR AND VENT PIPE

NOTICE

Use of PP piping, follow manufacture”s installation 

instructions and requirements.

Содержание GWB9-050IH-3

Страница 1: ...fired hot water boilers are design certified by CSA Canadian Standards Association for use with natural and propane gases 100 MBH model is certified for natural gas only They are constructed and hydro...

Страница 2: ...2 DIMENSIONS 2 Figure 1 Boiler Dimensions NOTICE Draft inducer blower may be rotated 90 or 180 to orient vent connection towards right side or rear...

Страница 3: ...nt Pipe 22 Gas Supply Piping 28 Electrical Wiring 30 Controls And Accessories 34 Start Up 36 Operating Instructions 37 Detailed Sequence Of Operation 38 Verification Procedure And Adjustment 42 Differ...

Страница 4: ...address practices not related to personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which if...

Страница 5: ...baseboard cast iron radiators radiant floor etc The difference between Heating Capacity and Net AHRI Rating called piping and pickup allowance establishes reserve for heating volume of water in syste...

Страница 6: ...exception of 90 75 propane LP product are factory equipped for operation at altitudes ranging from 0 10 000 feet above sea level No changes to factory settings are required for installations from 0 5...

Страница 7: ...model 90 75 Propane units only at altitudes above 5 000 ft install 90 75 High Altitude Orifice Kit 550002629 For all other altitudes use sea level orifice MODEL 90 100 Stock Factory Btu Value of Propa...

Страница 8: ...or commercial applications any additional code requirements must be adhered to for installation This may require additional controls including but not limited to an additional low water cut off a manu...

Страница 9: ...mit flow through piping systems without restrictions for boiler operation 8 Install boiler such that the automatic gas ignition system components are protected from water dripping spraying rain etc du...

Страница 10: ...unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restrictions leakage corrosion and other...

Страница 11: ...or pH reading outside acceptable range between 7 0 and 8 0 are indications the system should be cleaned or treated Thoroughly flush system with clean water to remove any sediment or contaminants Slud...

Страница 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS...

Страница 13: ...th very low heat and flow requirements compared to full heating capacity of the boiler This can result in very low flow in the boiler if only one small zone is calling for heat Primary Secondary Pipin...

Страница 14: ...14 Figure 4 Two Zone Boiler Piping With Circulators NEAR BOILER PIPING SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS...

Страница 15: ...15 NEAR BOILER PIPING Figure 5 Primary Secondary Piping With Circulators And Domestic Hot Water...

Страница 16: ...16 NEAR BOILER PIPING Figure 6 Piping Primary Secondary Multi Zone System Piping With Zone Valves And Domestic Hot Water With Zone Valve...

Страница 17: ...17 NEAR BOILER PIPING Figure 7 Piping Primary Secondary Piping With Zone Valves And Domestic Hot Water With Circulator...

Страница 18: ...nate pipe with plain end not threaded Expansion Tank And Make Up Water Determine required system fill pressure system design temperature and system water content Boiler contains 2 6 gallons U S Size e...

Страница 19: ...19 Figure 9 Diaphragm Type Expansion Tank Piping NEAR BOILER PIPING SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS...

Страница 20: ...20 Figure 10 Conventional Closed Type Expansion Tank Piping NEAR BOILER PIPING SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS...

Страница 21: ...st be manually filled with water Following are the steps required to initially fill condensate trap for start up Steps are only required at initial start up or if maintenance requires draining of cond...

Страница 22: ...vailable for visual inspection Specified primers and glues of certified vent system must be from single manufacturer and not intermixed with other manufacturer s vent system parts Components of the ce...

Страница 23: ...ate at least 3 ft 0 9m above any forced air inlet except boiler s combustion air inlet within 10 ft 3m COMBUSTION AIR AND VENT PIPE Table 5 Combustion Air And Vent Piping Lengths Total Equivalent Leng...

Страница 24: ...ement is still wet insert pipe into socket with turn twist Be sure pipe is fully inserted into fitting socket COMBUSTION AIR AND VENT PIPE VENT AIR INTAKE 12 305mm 18 12 305mm 18 12 305mm US 18 458mm...

Страница 25: ...ce OVERHANG 12 MINIMUM 90 VENT 12 SEPARATION BETWEEN BOTTOM OF AIR INTAKE AND BOTTOM OF VENT MAINTAIN 12 MIN CLEAR ABOVE HIGHEST SNOW LEVEL OR GRADE 3 MAXIMUM SEPARATION 18 MAXIMUM 15 MAX 12 MINIMUM 1...

Страница 26: ...m Canada 18 457mm clearance above highest anticipated snow level or grade 12 305mm Minimum Must be less than 4 102mm or greater than 24 610mm Horizontal distance between end bells of each air intake t...

Страница 27: ...equivalent length for all models TRANSITION FITTING 2 50 8mm to 3 76 2mm IN VERTICAL RUN 3 76 2mm Diameter Vent And Combustion Air Intake Piping 92 ft 28m maximum total equivalent length for 90 100 mo...

Страница 28: ...ly pressure See Table 7 Page 29 3 Use ground joint unions 4 Provide sediment trap up stream of gas valve 5 Use two pipe wrenches when making the connection to gas valve to keep it from turning 6 Insta...

Страница 29: ...45 000 60 50 000 105 000 195 000 365 000 PROPANE GAS Length of Pipe Ft Pipe Capacity BTU Per Hour Input Includes Fittings Copper Tubing Iron Pipe 5 8 3 4 1 2 3 4 20 131 000 216 000 189 000 393 000 40...

Страница 30: ...em Follow instructions included with your thermostat Locate thermostat about five feet above floor on inside wall Mount directly on wall or on vertical mounted outlet box It should be sensing average...

Страница 31: ...31 Figure 20 Field Wiring Connections ELECTRICAL WIRING SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS...

Страница 32: ...32 ELECTRICAL WIRING Figure 21 Wiring Schematic NOTICE If any of original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent...

Страница 33: ...33 Figure 22 Ladder Diagram for Figure 22 ELECTRICAL WIRING...

Страница 34: ...d boiler temperature Refer to limit manufacturer instructions provided with limit control CONTROLS AND ACCESSORIES Figure 23 Indicator Lights A Setting High Limit To adjust turn HI TEMP dial 1 until d...

Страница 35: ...ES 7 Differential Pressure Air Proving Switch Blocked Vent Safety Shutoff Differential pressure switch monitors air flow by sensing differential pressure measured in inches of water w c Pressure switc...

Страница 36: ...en until water runs air free for five seconds to rapidly bleed air from boiler then let the relief valve snap shut 2 Open the zone service valve on the supply pipe for the first zone Open the purge va...

Страница 37: ...e front jacket panel OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This applianc...

Страница 38: ...FOR 20 SEC IGNITER WARMUP BRIGHT YELLOW ORANGE GLOW OF THE HOT SURFACE IGNITER CAN BE OBSERVED THRU THE OBSERVATION PORT IN FRONT OF BOILER SECTION JUST ABOVE IGNITER IGNITOR LIGHT IS ON GAS VALVE EN...

Страница 39: ...on Thermostat ends call for heat Gas valve and circulator pump are de energized valve and flame lights go out Blower runs for 30 seconds post purge purge light is on Blower is de energized after 30 se...

Страница 40: ...n port on boiler A B C D E 6 After igniter warm up period integrated boiler control energizes gas valve initiating 6 second trial for ignition mode indicated by illumination of Lamp D Lamp C extinguis...

Страница 41: ...ol automatically resets after 1 hour HIGH LIMIT CONTROL If boiler water temperature reaches high limit setpoint high limit n c contacts open immediately closing gas valve Valve and flame lights go out...

Страница 42: ...e Correct input rate is essential for proper and efficient operation of the burner and boiler 1 Determine elevation at installation site 2 Table 1 and Table 2 Page 6 to determine correct input rate fo...

Страница 43: ...turer for information on correct orifice sizing The specific gravity G and the higher heating value HHV of the local natural gas must be obtained from the local gas utility in order to determine the p...

Страница 44: ...ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP VR8205 WIRING TERMINALS 2 OUTLET PRESSURE TAP Figure 25 Manifold Pressure Measurement Detail Figure 26 Gas Valve VERIFICATION PROCEDURE AND ADJUSTMENT Re...

Страница 45: ...STATUS DIFFERENTIAL PRESSURE W C PRESSURE SWITCH CONTACTS Not Running 0 Normally Open 1 80 for Model 100 1 80 for Model 75 2 10 for Model 50 Running Without Blockage Greater Than Setpoints Closed Run...

Страница 46: ...ine as shown to inclined manometer or differential pressure gauge with ability to read 0 01 to 5 0 w c Turn on service switch and set thermostat to call for heat If manometer readings do not correspon...

Страница 47: ...and check for piping leaks around relief valve and other fittings Repair if found DO NOT use stop leak compounds J Check igniter for cracks and deterioration Replace if necessary K Check for water in...

Страница 48: ...ent pipe connector to draft inducer outlet MAINTENANCE AND CLEANING Annual Examination And Cleaning Of Boiler Components DANGER Before servicing turn off electrical power to boiler at service switch C...

Страница 49: ...problem an electrical short burning out a transformer for example Initial Service Checks 1 Before troubleshooting A Make sure that circuit breaker is on or fuse is ok at electrical panel B Make sure t...

Страница 50: ...during this condition Important System must be checked by qualified service agency prior to resuming operation 4 ACTIVE Indicates that thermal targeting function is active and control reduces boiler...

Страница 51: ...ensing Low Water Control is Sensing High Temperature Boiler Reached Target Temperature Boiler in Purge Mode and will not fire until temperature drops to 140 F See Purge page 36 Both red and yellow LED...

Страница 52: ...52 Troubleshooting Chart 1 TROUBLESHOOTING...

Страница 53: ...53 Troubleshooting Chart 2 TROUBLESHOOTING...

Страница 54: ...PUDDLE AND BLOCK THE VENT YES CHECK AIR PRESSURE SWITCH PER INSTRUCTIONS ON FOLLOWING PAGES ARE SAMPLING LINES CLEAR AND CONNECTED PROPERLY NO CLEAN OUT SAMPLING LINES OR REPLACE DEFECTIVE SWITCH YES...

Страница 55: ...R LIGHT CHECK FOR 24 VAC ACROSS TERMINALS MV ON THE GAS CONTROL WHILE VALVE FLAME INDICATOR LIGHT IS ON NO NO CHECK FOR 24 VAC ACROSS TERMINALS CN6 2 AND CN6 5 ON IBC WHILE THE VALVE FLAME LED IS LIT...

Страница 56: ...NTENANCE AND CLEANING INSTRUCTIONS CHECK AIR ORIFICE AT BURNER INLET FOR CORRECT SIZE SEE REPAIR PARTS DIAGRAM IS ORIFICE CORRECT SIZE REPLACE BURNER NO CHART 4 YES DOES MAIN BURNER RUN UNTIL CALL FOR...

Страница 57: ...IC INSTRUCTIONS REQUIRES SPECIFIC TOOLS NO YES REPLACE BURNER REPLACE IBC BOILER SHUTS OFF BEFORE END OF CALL FOR HEAT ARE HI LIMIT AQUASTAT CONTACTS CLOSED NO BOILER OFF ON HIGH LIMIT IS ACTUAL BOILE...

Страница 58: ...y Install boiler so gas ignition system components are protected from water dripping spraying rain etc during appliance operation and service circulator replacement etc DIELECTRIC ISOLATION Two 2 1 1...

Страница 59: ...or any other open type system Fill Water and Chemistry Verify water used to fill system meets these requirements System fluid pH maintained between 7 0 and 8 0 Maintain water hardness below 7 grains...

Страница 60: ...d to maintain a pH within recommended level Follow antifreeze manufacturer s instructions to adjust pH If system has leaked water and antifreeze chemistry will need to be adjusted To avoid damage to b...

Страница 61: ...stributor 15363 117 Avenue Edmonton AB T5M 3X4 Canada www hydronicagencies com Tel 780 452 8661 Fax 780 488 2304 Fernox www fernox com Intercool NFP 30 40 50 AA Intercool RPH 15 Interstate Chemical 27...

Страница 62: ...____ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person Installation booklet affixed on or...

Страница 63: ...NOTES...

Страница 64: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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