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Sentinel Press Brake Guarding System Operation Manual

LS-CS-M-066

Page ii

Original Language Version: 1.06

Released:

03/07/2019

Document Revision History

Date

Manual

Version

Software

Version

Summary of Change

21/10/2014

1.00

New Manual

28/11/2014

1.01

Updated Supervisor password, minor corrections.

02/12/2014

1.02

Updated web link, title page, copyright notice, Info Screen section.

30/01/2015

1.03

General corrections.
Amended adjustment after tool change section.
Added speed error foot pedal reset.

5/11/2015

1.04

Changed back gauge height from 12mm to 16mm.
Updated User Interface Panel information screen.
Updated system start-up sequence.
Added External Stop at Mute.
Added mute reset message.
Added E-Stop menu description.
Added Restricted mode crawl description.
General corrections.

10/05/2017

1.05

Added Periodic Alignment Check.
Added External Device Monitor (EDM).
Updated copyright notice.
Revised Maintenance section.

27/06/2019

1.06

Revised for LZS-2 laser guards.
Updated Copyright Information.

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Содержание LS-CS-M-066

Страница 1: ...SENTINEL PRESS BRAKE GUARDING SYSTEM Operation Manual LS CS M 066 27 Action Road Malaga WA 6090 Australia PO Box 2368 Malaga WA 6944 Australia 61 8 9249 4388 61 8 9249 6011 info lazersafe com...

Страница 2: ...inel Press Brake Guarding System Operation Manual LS CS M 066 Page i Original Language Version 1 06 Released 03 07 2019 Document Status Document Reference Code LS CS M 066 Version 1 06 Released 03 07...

Страница 3: ...eneral corrections Amended adjustment after tool change section Added speed error foot pedal reset 5 11 2015 1 04 Changed back gauge height from 12mm to 16mm Updated User Interface Panel information s...

Страница 4: ...of Microsoft Corporation in the U S A and or other countries The content of this manual is supplied for informational use only is subject to change without notice and should not be construed as a comm...

Страница 5: ...Outside the European Union 4 3 3 3 Requirements for Retrofitted Systems All Locations 4 3 3 4 Equipment Alterations 4 4 System Overview 5 4 1 Key Benefits 5 4 2 System Components 6 4 3 Optical Protec...

Страница 6: ...ystem Information 23 6 7 2 Machine Information 23 7 System operation 25 7 1 Power up 25 7 2 Start up Test 25 7 3 Setting the Mute Point 26 7 4 Resetting the Mute Point 28 7 5 Selecting Tray Box Modes...

Страница 7: ...Off Set Distance 44 9 3 5 Parameter 4 Language 44 9 3 6 Parameter 5 Guard Type Selection 45 10 Operator Instruction and Demonstration 46 10 1 Equipment Identification 46 10 2 Starting the System 46 10...

Страница 8: ...h established safety practices 1 3 Document Organisation This manual is organised into the following chapters 1 About This Manual 2 Critical Safety Information 3 System Overview 4 Transmitter and Rece...

Страница 9: ...ent damage Warning This symbol indicates danger You are in a situation that could cause bodily injury Before you work on any equipment be aware of the hazards involved with electrical circuitry and be...

Страница 10: ...e highest possible degree of safety in operating a press brake fitted with the Sentinel Press Brake Guarding System it is important to note the following special warnings Warning AVOID FAST ERRATIC MO...

Страница 11: ...nt prevention 2 3 3 Requirements for Retrofitted Systems All Locations The combination of a press brake and the Sentinel system must comply with the relevant local regulations that apply to machine sa...

Страница 12: ...nufacture or as a retrofit to a press brake already in service Figure 3 1 Sentinel Press Brake Guarding System Key Features Laser Transmitter TX As the tools close in high speed the sensors are progre...

Страница 13: ...and receiver pair The transmitter and receiver are mounted on the upper beam of the press brake allowing the operator to remain close to the work piece as the tools close at high speed Hands and fing...

Страница 14: ...n during normal operation and the block laser appears as a flat red light on the receiver window All diagrams are drawn as if viewing the front of the receiver Sensor A Sensor B Front Middle Rear Figu...

Страница 15: ...start up In Normal Mode both sensors A B and all zones front middle rear are active When the foot pedal is pressed the system checks that the sensors are clear and allows the tools to close in high s...

Страница 16: ...that described above due to the configuration of the up acting hydraulics An additional control input is provided the Open Tools Enable button When the enable outputs are turned off say due to an obs...

Страница 17: ...front and or rear of the sensors are obstructed then the tools will stop closing and the message Front rear sensor blocked RELEASE FOOT PEDAL is displayed The operator must release and press the pedal...

Страница 18: ...s per Normal mode 3 7 Field Muted Mode In Field Muted mode protection provided by the laser guarding is muted for the entire stroke of the beam and therefore does not provide any optical protection Ho...

Страница 19: ...ng functions Warning REFER TO THE LIGHT CURTAIN MANUFACTURER S DOCUMENTATION BEFORE OPERATING LIGHT CURTAIN MODE The light curtain is a third party device and is not manufactured or supplied by Lazer...

Страница 20: ...on If safe speed is required for example if the sensors are muted but the pressing beam is moving down beyond safe speed an emergency stop condition is triggered The operator will be prompted to clear...

Страница 21: ...quickly moved up and locked clear so that the punch can be removed from the ends of the press brake To move the brackets for tool change simply place your hand under the transmitter or receiver unit...

Страница 22: ...4 3 Remove the alignment card Figure 4 3 Vertical Bracket Adjustment Once the transmitter is correctly aligned to the punch the receiver must be aligned to the block laser Following the same procedure...

Страница 23: ...erator see Section 3 4 and set again on the first stroke with the new punch 4 5 Periodic Alignment Check The alignment of the transmitter receiver and punch should be checked using the supplied Lazer...

Страница 24: ...Parameter 1 Parameter N Parameter 0 Parameter 1 Parameter N User Guide 0 User guide 1 User Guide N Requires System access code Figure 5 2 Sentinel Menu Levels Note An operator only needs to be familia...

Страница 25: ...and Action screens of the Sentinel User Interface for further information If the error cannot be cleared contact your supplier or Lazer Safe Customer Support for assistance 5 3 Optional Indicators Th...

Страница 26: ...tion window prompts the operator with the action required to complete the current operation For example if a fault condition occurs the error message and condition code are displayed in the Status win...

Страница 27: ...f this button is enabled it toggles the Field Muted mode The functionality of this button can be configured in the Supervisor menu MUTE STOP If this button is enabled it toggles the Stop at Mute mode...

Страница 28: ...code This is the highest level access code and can also be used to access the Supervisor level menu This menu contains machine site specific parameters that are set during the installation of the Sen...

Страница 29: ...rrow buttons step through the list of guides the desired guide is then selected by pressing the ENTER button Refer to Section 8 1 1 for a description of how to navigate menus a Figure 5 7 User Guide S...

Страница 30: ...rding system for which the panel has been configured HMI version Sentinel User Interface Panel software version Kernel version PGS 2 Safety Controller kernel software version Application PGS 2 Safety...

Страница 31: ...ce Measured by the PGS 2 each time the beam is stopped Stop Time Limit The maximum allowable stopping time for the machine and only applies when light curtain guarding is active stopping performance i...

Страница 32: ...n in Figure 6 1 Whenever the machine is idle for more than five minutes it will return to the Idle screen Press foot pedal or any button to continue Figure 6 1 Sentinel Idle Screen 6 2 Start up Test W...

Страница 33: ...us Message Release and press the foot pedal again The press beam will start closing in high speed and then automatically stop after a short distance When the test is complete the operator will be prom...

Страница 34: ...nt on the Die Press the foot pedal and the tools will close until sensor B the bottom sensor is obstructed by the sample material The Sensor window will show sensor B as obstructed and the SET button...

Страница 35: ...US Figure 6 7 Confirm Mute Point Screen To confirm the detected position as the mute point press the SET button The Status screen will change back to black and The SET button label changes to MUTE RES...

Страница 36: ...Tray Box Modes To change the optical protection mode the Sentinel panel must be in the Mode Select screen From the Main screen press the MODE SELECT button and the screen will change to the Mode Sele...

Страница 37: ...ray Box mode If the operator needs to reset the mute point while in Tray Box mode the procedure is the same as described in Section 6 4 except that when the material is detected the message Front rear...

Страница 38: ...Sensor window now indicates that there is no optical protection no sensor state is displayed If an external mute lamp has been installed this will also be turned ON FIELD MUTED FIELD MUTED FIELD MUTED...

Страница 39: ...ill change to the Mode Select screen When changing modes the tools must be open with the lasers above the mute point and clear of any obstructions If these conditions are not met the Status window wil...

Страница 40: ...abled and remain enabled Unlock the foot pedal OFF Stop at Mute mode will be disabled the next time the press moves up to TDC If the press is at TDC when the input is switched off one more stroke will...

Страница 41: ...be exercised a e ENTER 0000 Enter access code Figure 6 17 Tool Setup Mode Access Screen Tool Setup mode is password protected and only accessible to operators with Supervisor level access When the TOO...

Страница 42: ...ng normal operation The behaviour of the system when the side gates are open depends upon which E Stop option has been selected during installation E Stop Option 1 If any side gate is open no down mov...

Страница 43: ...es on the EDM inputs and the system has not been configured for EDM it will display the message EDM wiring does not match EDM option CHECK EDM MENU OPTION This may occur if the User Interface Panel ha...

Страница 44: ...material this is the 0 position The operator then confirms this position by pressing the SET button and the system automatically sets the mute point at 6mm 1 4 above the 0 position During machine ope...

Страница 45: ...tain option has been selected press the ENTER button the value will be written into the Sentinel s non volatile memory and the system will return to the parameter list Press the button to return to th...

Страница 46: ...ating in Light Curtain mode is virtually identical to operation with laser guarding with the exceptions that the laser guard specific options Tray mode Tray 2 mode and Back Gauge mode are not operatio...

Страница 47: ...ess the Supervisor level menu This menu contains machine site specific parameters that are set during the installation of the Sentinel Press Brake Guarding System The System menu is not described in t...

Страница 48: ...arrow buttons step through the parameter list the parameter is selected by pressing the ENTER button Note Lists and values that are navigated using arrow keys always appear as loops When the end of th...

Страница 49: ...ged is underlined by a cursor starting with the left most digit i e the digit 1 in Figure 8 3 below The buttons are pressed to increment or decrement the value of the underlined digit Once the digit h...

Страница 50: ...red option has been selected press the ENTER button the value will be written into the Sentinel s non volatile memory and the system will return to the parameter list 8 3 Supervisor Menu The Superviso...

Страница 51: ...ed press the ENTER button the value will be written into the Sentinel s non volatile memory and the system will return to the parameter list 8 3 3 Parameter 2 Mute Stop Button Functionality In the Mod...

Страница 52: ...onfigured this parameter is used to switch between the planar lasers and the light curtains The parameter has two options Planar Laser Enables the Lazer Safe LZS 2 optical protection and disables the...

Страница 53: ...n the start up test Demonstrate the stopping test during start up and explain how it tests the safety stopping performance of the machine and either passes or shuts the machine down with an error Expl...

Страница 54: ...ray2 mode including the need for a confirmation pedal press at the beginning of each stroke Explain the reason for Back Gauge mode and the elevated rear sensor mute height 16mm 9 6 Field Muted Mode Re...

Страница 55: ...n during box bending Ensure the operator is aware of each mode they are in and the different Status Action Sensor windows in the Sentinel panel display 9 11 Dual Guarding Option Light Curtain if insta...

Страница 56: ...ting machine Demonstrate the use of the Open Tools Enable pushbutton to close the Enable contacts 9 14 Customer Sign Off Training Completed Company Name __________________ Date _______________________...

Страница 57: ...or lacquer thinner to clean the window 1 Dampen a soft non abrasive cloth or chamois with the cleaning solution wring out any excess liquid 2 Wipe the windows of the transmitter and receiver clean 3 D...

Страница 58: ...only HMI Human Machine Interface Mute Deactivation of the protective laser field Mute point The point where the protective laser field is deactivated Normal mode Default operating mode of the Sentinel...

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