background image

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

20N

X

 

 

6/2017

 

15

 

7. MAINTENANCE

 

AND

 

INSPECTION

CLEANING

 

Keep

 

your

 

machine

 

clean.

 

Cleaning

 

the

 

machine

 

on

 

a

 

regular

 

basis

 

will

 

help

 

detect

 

and

 

solve

 

potential

 

problems

 

before

 

they

 

cause

 

damage

 

to

 

the

 

machine.

 

Most

 

importantly,

 

check

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

power

 

cord

 

and

 

plugs,

 

vacuum

 

hoses

 

and

 

water

 

tank.

 

CHECK

 

DAILY

 

After

 

operating

 

the

 

Lavina®

 

X

 

machine,

 

the

 

operator

 

should

 

conduct

 

a

 

visual

 

inspection

 

of

 

the

 

machine.

 

Any

 

defect

 

should

 

be

 

solved

 

immediately.

 

Pay

 

attention

 

to

 

power

 

cords,

 

plugs

 

and

 

vacuum

 

hoses,

 

loose

 

bolt

 

or

 

screws.

 

Tool

 

holders:

 

Buffers

 

and

 

elastic

 

element

 

are

 

consumables

 

and

 

must

 

be

 

visually

 

checked

 

daily

 

and

 

replaced

 

if

 

needed.

 

See

 

that

 

flanges

 

or

 

discs

 

are

 

mounted

 

and

 

locked

 

well

 

in

 

place.

 

The

 

key

 

lock

 

holders

 

(butterflies)

 

should

 

be

 

also

 

checked.

 

Check

 

the

 

rubber

 

buffers

 

and

 

fixing

 

of

 

the

 

holders.

 

The

 

flange

 

holding

 

the

 

buffers

 

(Fig.7.1

1)

 

has

 

to

 

be

 

firmly

 

fixed

 

to

 

the

 

unit.

 

A

 

gap

 

seen

 

there

 

means

 

that

 

there

 

are

 

loose

 

screws

 

fixing

 

the

 

holder.

 

The

 

screws

 

have

 

to

 

be

 

tightened

 

immediately

 

for

 

safe

 

operation.

 

Working

 

with

 

loose

 

screws

 

on

 

the

 

holder

 

could

 

also

 

cause

 

bad

 

damages

 

on

 

the

 

machine.

 

Tightening

 

force

 

of

 

the

 

screws

 

has

 

to

 

be

 

22...25N.m(16...18

 

lbf.ft).

 

It

 

is

 

very

 

important

 

to

 

regularly

 

check

 

the

 

screws

 

(Fig.7.1

2)

 

that

 

fix

 

the

 

“Quickchange”

 

holder

 

to

 

the

 

safety

 

part,

 

so

 

that

 

the

 

holder

 

will

 

not

 

fly

 

away

 

if

 

the

 

buffers

 

get

 

damaged.

 

“Quickchange”

 

should

 

be

 

clean.

 

CHECK

 

AND

 

REPLACE

 

AFTER

 

THE

 

FIRST

 

15

 

WORKING

 

HOURS

 

Check

 

the

 

belt

 

tension

 

after

 

15

 

hours

 

of

 

working

 

with

 

the

 

machine.

 

The

 

bottom

 

cover

 

has

 

a

 

control

 

cover

 

(Fig.7.2)

 

that

 

allows

 

fast

 

and

 

easy

 

control

 

and

 

correction

 

of

 

the

 

belt.

 

It

 

is

 

recommended

 

to

 

check

 

the

 

tension

 

of

 

the

 

belt

 

after

 

the

 

first

 

15

 

hours

 

and

 

to

 

tighten

 

if

 

necessary.

 

For

 

the

 

correct

 

tension,

 

see

 

TROUBLESHOOTING

 

“mounting

 

the

 

belt”.

 

Every

 

time

 

you

 

open

 

the

 

control

 

cover,

 

be

 

sure

 

to

 

replace

 

ALL

 

screws.

CHECK

 

EVERY

 

200

 

WORKING

 

HOURS

 

Every

 

200

 

working

 

hours,

 

the

 

operator

 

should

 

inspect

 

all

 

parts

 

of

 

the

 

machine

 

carefully.

 

Most

 

importantly,

 

inspect

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

power

 

cord

 

and

 

plugs,

 

vacuum

 

hoses,

 

and

 

water

 

tank,

 

and

 

filter.

 

Also,

 

check

 

the

 

water

 

flow

 

of

 

the

 

pump.

 

Check

 

the

 

guard

 

assembly.

 

Make

 

certain

 

the

 

wheels

 

are

 

clean

 

and

 

rotate

 

properly.

 

Inspect

 

the

 

control

 

buttons.

 

If

 

there

 

are

 

defective

 

control

 

parts,

 

they

 

should

 

be

 

replaced

 

immediately.

 

Replace

 

worn

 

vacuum

‐ 

and

 

water

 

hoses.

 

Check

 

the

 

tension

 

of

 

the

 

belt

 

and

 

tighten

 

if

 

necessary.

  

For

 

the

 

correct

 

tension,

 

see

 

TROUBLESHOOTING.

 

Dismount

 

the

 

tool

 

holders

 

(See

 

Troubleshooting),

 

replace

 

all

 

parts

 

(elastic

 

element,

 

buffers,

 

sealers)

 

with

 

the

 

slightest

 

damage

 

or

 

consume.

 

Open

 

the

 

inspection

 

cover

 

on

 

the

 

motor

 

base

 

to

 

check

 

the

 

planetary

 

driving

 

belt,

 

by

 

moving

 

the

 

main

 

head

 

the

 

belt

 

should

 

not

 

slip

 

on

 

the

 

planetary

 

(central)

 

pulley

 

.

 

CHECK

 

EVERY

 

400

 

WORKING

 

HOURS

 

In

 

addition

 

to

 

checks

 

made

 

every

 

200

 

working

 

hours,

 

replace

 

sealer

 

and

 

V

rings

 

as

 

described

 

in

 

chapter

 

“TROUBLESHOOTING

 

REPLACING

 

BELT

 

AND

 

PULLEY

 

UNITS”.

 

Check

 

if

 

belts

 

and

 

bearings

 

are

 

in

 

good

 

condition,

 

change

 

if

 

needed.

 

VACUUM

 

As

 

stated

 

previously,

 

frequently

 

check

 

hoses

 

and

 

other

 

parts

 

for

 

clogging.

 

WATER

 

LEAKS

 

Replace

 

any

 

leaking

 

parts

 

immediately

 

as

 

the

 

water

 

could

 

damage

 

your

 

machine

 

MECHANICAL

 

PARTS

 

Parts

 

such

 

as

 

the

 

belts,

 

seal

 

rings/

 

felt

 

ring

 

and

 

V

rings/,

 

elastic

 

element

  

and

 

buffers

 

and

 

guard

 

assembly

 

are

 

subject

 

to

 

wear

 

and

 

should

 

be

 

replaced

 

as

 

needed.

 

Figure 7.1 

Figure 7.2 

Содержание 20n-x

Страница 1: ...LAVINA 20N X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 20N X 6 2017 2...

Страница 3: ...s are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s...

Страница 4: ...URS 15 CHECK EVERY 400 WORKING HOURS 15 VACUUM 15 WATER LEAKS 15 MECHANICAL PARTS 15 Electrical System 16 SINGLE phase or three phase connection 16 Lavina 20N X Electrical 17 schemes with Yaskawa Inve...

Страница 5: ...made of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work...

Страница 6: ...the LAVINA X is operated with the recommended tools and in normal conditions However the operator must wear ear protectors LABEL DATA The data on the label provides the correct Voltage and kW needed f...

Страница 7: ...ays inspect the safety devices Mount the Security plate for the Quickchange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operat...

Страница 8: ...ig 3 4 Fig 3 5 ADJUSTING THE HANDLE The Handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture To adjust simply pull the locking pin fig 3 6 and move...

Страница 9: ...e security plate Fig 4 4 and lock with the tool holder key Fig 4 5 Diamond tools with Velcro are attached on three 9inch foam plates The foam plates are mounted on the key lock butterfly Always use th...

Страница 10: ...g 4 10 11 to release water onto the floor surface Starting the pump is possible only if the machine motor is on When working dry check the floor surface periodically for dust accumulation Check regula...

Страница 11: ...ill largely depend on the tools it is not always possible to add weights Some tools work too aggressively and will cause the machine to stop The weight can be ordered with item number A08 00 00 00 TOO...

Страница 12: ...re 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work...

Страница 13: ...that allows fast and easy control and correction of the belt It is recommended to check the tension of the belt after the first 15 hours and to tighten if necessary For the correct tension see TROUBL...

Страница 14: ...perator does not have to switch the machine only connect to two phases or three phases SINGLE PHASE OR THREE PHASE CONNECTION ONLY LAVINA 20N X For convenience the machine is delivered with 2 differen...

Страница 15: ...nual Original Language Lavina 20N X 6 2017 17 LAVINA 20N X ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 VOLT 200 240 Volt The motor is connected in Delta triangle 230 Volt reminder for the wire co...

Страница 16: ...ur Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the V Ring with the smallest...

Страница 17: ...daptor and then tight evenly the four bolts Tightening force on the bolts has to be 22 25N m 16 18 lbf ft Mounting the holder without the retaining washer Fig 8 3 2 is INADMISSIBLE because the securit...

Страница 18: ...dles forks and weight mounts to dismount the top cover Fig 8 4 4 Fig 8 4 5 8 5 MOUNTING AND TENSIONING A NEW PLANETARY BELT Make 2 signs on the dismounted belt exactly 10 cm apart on belt not under te...

Страница 19: ...planetary head so the belt has freedom to move Fig 8 5 8 Do not forget to retighten the screws on the tensioner Fig 8 5 9 8 6 TENSIONING USED PLANETARY BELT If there is a loss of speed in the planeta...

Страница 20: ...rew the central pulley so it does not turn while dismounting Fig 8 7 7 Fig 8 7 8 Pull off the central pulley Fig 8 7 9 Figure 8 7 10 Figure8 7 12 Figure 8 7 11 Figure 8 7 13 Figure 8 7 15 Figure 8 7 1...

Страница 21: ...the nut on top Fig 8 7 25 The pulleys can be released with two crowbars do not use excessive force Fig 8 7 26 Fig 8 7 27 8 8 MOUNTING THE BELT The proper orientation of the belt is shown in Fig 8 8 11...

Страница 22: ...tension to ensure that you never tighten it too much It is recommended that the tensioning of the belt be measured with an Optikrik II Device Measuring range 500 1400 N Fig 8 9 2 Fastening force shoul...

Страница 23: ...rabrasive User Manual Original Language Lavina 20N X 6 2017 25 8 11 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical Man...

Страница 24: ...Superabrasive User Manual Original Language Lavina 20N X 6 2017 26...

Страница 25: ...al distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical support...

Страница 26: ...e 4 6 L20NXS 10 00 00 Main Head 1 7 L25SPS 07 03 00 00 Pin Assembly 2 8 MAR8 25 Tube 1 9 10 16DIN3017 Clamp 5 2 LAVINA 20N X TOP COVER PARTS 1 No Item No Description Pcs 1 L20X 19 00 00 Top Cover Asse...

Страница 27: ...N934 Nut 3 6 M12DIN985 Nut 1 7 L20X 19 00 01 Top Cover 1 8 L25GS 19 10 00 Vacuum Port 1 9 L21X 15 01 00 Water Fitting 1 5 LAVINA 20N X BOTTOM COVER PARTS 1 No Item No Description Pcs 1 L20NS 14 00 00...

Страница 28: ...10 M5X16DIN912 Screw 4 11 L20S 15 00 21 Planetary Pulley 1 12 M6X20DIN7991 Screw 1 13 TWVA01200 V Ring Type A 1 14 1725PK9 Endless Transmission V Belt 1 15 B65DIN471 Retaining Ring 1 16 L20NS 00 00 08...

Страница 29: ...ut 2 14 8DIN934 Nut 2 15 8DIN127B Spring Washer 2 16 L20NS 10 00 11 Sector 1 17 L20NS 12 00 00 Tensioning Support 1 18 L20NS 10 00 12 Sector 1 9 LAVINA 20N X TOOL HOLDER PARTS SEE ALSO FIG 8 3 13 POS...

Страница 30: ...Screw 4 22 L25P 02 00 00 01 Top Bracket 1 7 M20X1 5DIN439B Nut 1 23 L20NS 30 30 00 Lamp Unit Incl Cable 1 8 M5X12DIN6921 Bolt 2 24 A58165 Swivel Bolt 1 9 A29 40 00 Water Flow Control Unit 1 25 M6X12D...

Страница 31: ...o Motor 1 4 4 L20NS 30 03 00 Pigtail 3 Phase 1 18 L20NS 30 11 09 Inverter Yaskawa V1000 1 4 5 L20NS 30 01 00 Pigtail 1 Phase 1 19 L20NS 30 10 04 Potentiometer 1 5 L20NX 30 10 00 Metal Box 1 20 L32S 30...

Отзывы: