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Superabrasive User Manual Original Language Lavina® 20 ‐ S 6/2013
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1. GENERAL INFORMATION
.......................................... 3
Manufacturer ................................................................................. 3
General Description ....................................................................... 3
Machine characteristics ................................................................. 3
Main design ................................................................................... 3
Environmental Conditions ............................................................. 3
Electrical Connection ..................................................................... 3
Vacuum Connection ....................................................................... 4
Technical Data ............................................................................... 4
Vibrations ...................................................................................... 4
Sonorous Emissions ........................... Error! Bookmark not defined.
Label Data .......................................... Error! Bookmark not defined.
Customer Service ............................... Error! Bookmark not defined.
2. SAFETY INSTRUCTIONS
............................................... 4
Recommended Use ........................................................................ 4
Prohibited Use ...................................................................... 4
Preparation for work ..................................................................... 4
Protection Devices ......................................................................... 5
Arrest Functions ............................................................................. 5
Safe Use ......................................................................................... 5
Residual Risks ................................................................................ 5
Before You Begin ........................................................................... 5
Operating Machine ........................................................................ 5
After Work is completed ................................................................ 5
The Work Area ............................................................................... 5
Personal Protective Equipment (PPE) ............................................ 5
Operator ........................................................................................ 5
3. HANDLING AND TRANSPORTATION
............ 13
PREPARING THE MACHINE FOR TRANSPORTATION ..................... 13
Storage ........................................................................................ 13
4. OPERATION
.......................................................................... 13
Preliminary Controls .................................................................... 13
Water Flow Control Unit .................... Error! Bookmark not defined.
Adjusting and Mounting Tools ..................................................... 14
The Control Board ........................................................................ 14
Starting the Machine ................................................................... 14
Operating the Machine ...................... Error! Bookmark not defined.
Stopping the Machine ........................ Error! Bookmark not defined.
Alarm ................................................. Error! Bookmark not defined.
5. TOOLS AND ACCESSORIES
..................................... 15
Weights ........................................................................................ 15
Tool holder key ............................................................................ 15
Foam Plate ................................................................................... 15
Security plate for Quickchange pads .. Error! Bookmark not defined.
6. POPULAR TOOLS
............................................................. 16
7. EXPLODED VIEW
.............................................................. 17
General Exploded View (fig.7.1)................................................... 17
Main Head Exploded View (fig.7.2) .............................................. 17
Top Cover Exploded View 1 (fig.7.3) ............................................ 17
Top Cover Exploded View 2 (fig.7.4) ............................................ 17
Bottom Cover Exploded View 1 (fig.7.5) ...................................... 18
Planetary Drive Exploded View (fig.7.6) ....................................... 18
Bottom Cover Exploded View 2 (fig.7.7) ...................................... 18
Pulley Units Exploded View (fig.7.8) ............................................ 18
Carriage Exploded View (fig.7.9) .................................................. 18
Tool Holder Exploded View (fig.7.10) ........................................... 18
8. MAINTENANCE AND INSPECTION
.................. 19
Cleaning ....................................................................................... 19
Check Daily ....................................... Error! Bookmark not defined.
Check and replace after the first 15 Working Hours Error! Bookmark not defined.
Check Every 200 Working Hours ........ Error! Bookmark not defined.
Check Every 400 Working Hours ........ Error! Bookmark not defined.
Vacuum ............................................. Error! Bookmark not defined.
Water Leaks ....................................... Error! Bookmark not defined.
Mechanical Parts ............................... Error! Bookmark not defined.
Electrical System ................................ Error! Bookmark not defined.
Lavina® 20 ‐ S Electrical schemes with Yaskawa Inverter ............... 19
Lavina® 20 ‐ S Electrical schemes ................................................... 20
Yaskawa Connection Main Circuit Terminals ............................... 20
Index of Problems and Solutions ................................................. 21
9.1 Replacing Power Cord and Plugs .. Error! Bookmark not defined.
9.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND SPIDERS, CHANGING V ‐ RINGS AND FELT ‐ RINGS .... 21
9.3 Tensioning and replace the planetary belt ............................. 21
9.4 Tensioning used planetary Belt .............................................. 22
9.5 Mounting and tensioning a new planetary belt ..................... 22
9.6 Replacing Pulley Units .................. Error! Bookmark not defined.
9.7 Mounting the belt .................................................................. 25
9.8 Checking the tension of the belt ............................................ 26
9.9 Motor Connection .................................................................. 26
9.10 Fault diagnosis Inverter YASKAWA V1000
Warranty Policy for the Lavina® S machine Error! Bookmark not defined.
Return Policy for Lavina® S machines Error! Bookmark not defined.
ASSEMBLY AND PARTS SPECIFICATIONS ...................................... 31
1. LAVINA®20 ‐ S General Parts ..................................................... 31
2. LAVINA®20 ‐ S Top cover parts 1 ............................................... 32
3. LAVINA®20 ‐ S Guard parts ....................................................... 32
2. LAVINA®20 ‐ S TOP COVER PARTS 1 . Error! Bookmark not defined.
4. LAVINA®20 ‐ S top cover Parts 2 ............................................... 32
5. LAVINA®20 ‐ S top cover Parts 3 ............................................... 33
6. LAVINA®20 ‐ S bottom cover Parts 1 ......................................... 33
7. LAVINA®20 ‐ S Planetary drive Parts ......................................... 33
8. LAVINA®20 ‐ S bottom cover Parts 2 ......................................... 34
10. LAVINA®20 ‐ S Tool holder Parts A3
11. LAVINA®20 ‐ S Water Supply Parts .......................................... 35
12. LAVINA® 20 ‐ S CONTROL BOX PARTS 200 ‐ 240 Volt ................ 38