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LAUNCH

440(440W) 455(455W) Installation Manual

Material code

Name

301

104130231

Thin rubber pad

302

103201482

Cover assembly

303

104130232

Thick rubber pad

304

103201486

Left hand sliding adapter

305

103201488

Telescoping end welding seat

306

103050002

Returning ring 12

307

104990116

roller

308

103201495

axle

309

104990115

Outer arm slider

310

103201490

Safety pin

311

104990114

Inner arm slider

312

103201484

Safety rack I

313

103201485

Safety rack II

314

103201481

Seat assembly

315

104990115

Scissor arms

316

103201493

Cylinder pushing axle

317

104990114

Inner arm slider

318

103201494

Cylinder fixing axle

319

103260149

Cylinder

320

103060354

Pin 6X24 GB879-86

321

103990153

Air / hydraulic pump JIAKE65480

322

103020134

Allen bolt M6X15

，

GB/T5780-1986

323

103100187

Oil hose connector

324

103030098

Locking nut M8 GB/T889-1986

325

102990093

L type air hose connector APL8-02

www.diagtools.eu, Pernavas 43A, Riga, Latvia, LV-1009, +37129416069, [email protected]

Содержание TLT440

Страница 1: ...sition columns and locking latch plates 10 5 2 5 Column and cross tube assembly 11 5 2 6 Installation and Adjustment of cables 11 5 2 7 Install the Power Unit hydraulic lines 13 5 2 8 Air line connect...

Страница 2: ...he consent of the manufacturer or against the use scope may lead to direct or indirect damage to the product l Personnel who perform Installation and adjustment should have electrical knowledge l Oper...

Страница 3: ...ve Power Unit FR Column Front Cross Tube Left Runway Right Runway RR Column Rear Cross Tube Cables RL Column 2 1 7 2 Drive On Ramp 2 3 5 3445 4 5 5 5 5 7 2 5 950 1000 500 550 500 550 1 7 0 2 0 0 Fig 1...

Страница 4: ...p Fron t Cov er Fro nt Ra mp Le ft Run way Tur n Tabl e Rol ling Jack Rig ht Ru nway Side Slip Plate RL Colum n Cable Drive On Ra mp Fr ont C ross Tube Rea r Cro ss Tub e 2 1 7 2 3 445 4 5 5 5 5 7 2 5...

Страница 5: ...der When the runway stops the safety locking latch will insert into the slot of latch plate to prevent the runway from falling For lowering the lift when the locking latches rest on the plates it must...

Страница 6: ...m Slack cable device Locking latch Column Air cylinder Locking latch plate Fig 3 M20 GB T6172 86 L eft Front Column Cable Lockin g Latch P late M20 Nut Adjustme nt Nut J am Nut Fig 4 www diagtools eu...

Страница 7: ...surface other than concrete The lift must be installed on concrete floor conforming to the minimum requirement showed in this manual Don t install the lift on the concrete with seams or crack and defe...

Страница 8: ...columns can be confirmed l Draw a diagonal line to show a triangle The location of the columns can be set with reference Note l All the dimensions are based on the external border of the base plate l...

Страница 9: ...268 268 268 268 23 5 23 5 23 5 B 23 5 B 1 2 3445 A 4555 5925 5 3 5 9 6 5 1 5 C 3 Rear Left Column 4 Rear Right Column 1 Front Left Column 2 Front Right Column Fig 6 www diagtools eu Pernavas 43A Riga...

Страница 10: ...through tube opening and do not assemble the sheaves in the cross tube ends at this time Be sure cables are not crossed inside tube l With the openings in the cross tube side lined up with the left ru...

Страница 11: ...ce the latch plate in the back of the column Fig 4 The latch plate should be oriented toward the back of the column from the centre line of the threaded stud l Place the FRL filter regulator and lubri...

Страница 12: ...ll sheaves in cross tube ends and plastic spacers The plastic spacer is placed on each side of the sheave l Install the sheave pins with the bolts and attach each cable to column top plate with spacer...

Страница 13: ...I Cable III Cable IV Fig 12 Cautions Adjust the 4 cables for equal tension Inspect the cables again to ensure there is no crossing or improper installation before running the lift Make sure the cables...

Страница 14: ...0L Keep dust and other pollutants away from the oil tank l Fix the pipes with clips as illustrated Cautions Get rid off the foreign substance in the hoses and uncover the plug of cylinder If the hose...

Страница 15: ...Hose Air Control Valve Air Outlet Air Hose E Fig 13 FL Column Plas tic Tube FR C olumn 2 P in 3 2 36 GB T91 8 6 P ower Unit Air Va lve Brack et Hyd raulic Cy linder Oil Ho se Pin fo r Cylinde r Right...

Страница 16: ...ssing air valve Actuate air control valve and check latch operation on all four corners The locking latches should pull in beyond cross tube ends to clear the latch plate FRL Unit Air Supply Hose Air...

Страница 17: ...of the hole is the same as that of the anchor bolt Insert the anchor bolt and make the washers lean against the base of the column If shimming is required enough thread must be left l When fastening t...

Страница 18: ...rive on Ramps Install wheel stop plates and drive on ramp Fig 2 Cautions The drive on ramps should be able to turn freely after installation 5 2 11 Installation of turn table and side slip plates 440W...

Страница 19: ...trol valve to disengage all the 4 locking plates and push the lowering handle on the power unit to lower the lift l When the vehicle is lifted up to the required height first press the lowering handle...

Страница 20: ...y for the service and maintenance You may order new spare parts to replace damaged ones according to their material codes in the list 1 2 3 4 5 6 7 6 8 9 10 11 1 2 1 3 1 4 15 16 17 3 4 5 2 18 1 9 20 2...

Страница 21: ...noid valve auto reset TSV98322S 103100214 Quick L type air fitting APL6 02 solenoid valve 9 103201504 Bracket of air valve 10 104090094 Quick hose fitting AD34 5 ZD SM 11 103020133 Screw M10 25 GB T57...

Страница 22: ...W 455 455W Installation Manual 21 201 20 2 203 204 2 05 20 5 20 6 207 2 08 20 9 2 10 2 1 1 2 1 2 213 2 14 2 16 217 2 18 219 22 0 22 1 www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info...

Страница 23: ...06 103220066 440 Sheave 104990137 455 Sheave 207 103201514 Air cylinder assembly 208 103100183 L air connector APL6 M5 209 103060358 Pin B6X35 GB882 86 210 103201505 Air cylinder connector 211 1030603...

Страница 24: ...ion Manual 23 30 1 3 02 3 03 30 4 305 3 06 307 3 08 3 09 3 10 311 3 13 312 314 31 5 31 6 317 318 3 19 320 30 9 30 5 322 3 23 324 32 5 321 TLT440W TLT455W www diagtools eu Pernavas 43A Riga Latvia LV 1...

Страница 25: ...114 Inner arm slider 312 103201484 Safety rack I 313 103201485 Safety rack II 314 103201481 Seat assembly 315 104990115 Scissor arms 316 103201493 Cylinder pushing axle 317 104990114 Inner arm slider...

Страница 26: ...LAUNCH 440 440W 455 455W Installation Manual 25 TLT440 TLT455 www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info diagtools eu...

Страница 27: ...llation Manual 26 401 402 403 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 TLT440W TLT455W www diagtools eu Pernavas 43A Riga Latvia LV 1009...

Страница 28: ...55 clamp 414 103201519 Cable I 103201929 455 cable I 103201520 Cable II 103201930 455 Cable II 103201521 Cable III 103201931 455 Cable III 103201522 Cable VI 103201932 455 Cable VI 415 103201513 440 H...

Страница 29: ...008 Ball seat 431 104080007 Ball 429 201020694 Cover of side slip plate 430 201020690 Fixing pin Diagram of hydraulic system 6 2 4 1 5 M 3 7 8 P 11 9 1 Gear Pump 2 Motor 3 Filter 4 Check Valve 5 Safet...

Страница 30: ...em 1 3 X Y 4 5 P P S R B A 2 1 Air Source 2 Air Control Valve 3 Air Cylinder 4 Pneumatic Pump 5 Cylinder TLT440 TLT455 Diagram of Pneumatic system 1 3 P R A 2 P 1 Air Source 2 Air Control Valve 3 Air...

Страница 31: ...LAUNCH 440 440W 455 455W Installation Manual 30 Diagram of electrical system SB L1 L3 L2 380V KM M KM Contactor www diagtools eu Pernavas 43A Riga Latvia LV 1009 37129416069 info diagtools eu...

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