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LAUNCH

Electronic

Two-post User’s Manual

Table of Contents

1. OUTLINE.................................................................................................................1

1.1

ODEL

ESCRIPTION

.................................................................................................................................... 1

1.2

URPOSE

....................................................................................................................................................... 1

1.3

UNCTIONS AND

EATURES

.......................................................................................................................... 1

1.4

ECHNICAL

PECIFICATIONS

........................................................................................................................ 1

1.5

NVIRONMENTAL

EQUIREMENT

.................................................................................................................. 2

2. LIFT STRUCTURE..................................................................................................2

2.1

IFT STRUCTURES ARE SHOWN AS BELOW

：

............................................................................................... 2

2.2

AIN STRUCTURE PRINCIPLES

..................................................................................................................... 8

3 OPERATION DESCRIPTION...................................................................................9

3.1

RECAUTIONS FOR VEHICLE REPAIR WORK

.................................................................................................. 9

3.2

REPARATION BEFORE

PERATION

............................................................................................................. 9

3.3

NSPECTION BEFORE OPERATION

.................................................................................................................. 9

3.4

IFTING THE

EHICLE

.................................................................................................................................. 10

3.5

OWERING THE

EHICLE

............................................................................................................................. 10

4 HYDRAULIC AND ELECTRICAL SYSTEM OF THE EQUIPMENT......................11

4.1

YDRAULIC

YSTEM OF THE

IFT

............................................................................................................... 11

4.2

LECTRICAL

YSTEM OF THE

IFT

............................................................................................................. 13

．

SOLUTIONS TO FAQ........................................................................................14

6. REPAIR AND MAINTENANCE.............................................................................15

7. STORAGE AND SCRAP ......................................................................................16

7.1

TORAGE

..................................................................................................................................................... 16

7.2

CRAP

.......................................................................................................................................................... 16

8. TOOLS FOR INSTALLATION AND ADJUSTMENT ............................................17

9. UNPACKING.........................................................................................................17

10. INSTALLATION ..................................................................................................17

10.1

MPORTANT NOTICE

................................................................................................................................... 17

10.2

NSTALLATION

ROCEDURE

...................................................................................................................... 17

10.2.1 Selecting installation site

........................................................................................................................... 17

10.2.2 Base plate layout

...................................................................................................................................... 18

10.2.3 Install the power side column

..................................................................................................................... 21

10.2.4 Install the floor plate, top beam

.................................................................................................................. 23

10.2.4.1 Install the floor plate

............................................................................................................................... 23

10.2.4.2 Install the top beam

............................................................................................................................... 23

10.2.5 Install the offside column

........................................................................................................................... 24

10.2.6 Install and adjust the balancing steel cables

................................................................................................ 24

10.2.7 Install the power unit and hydraulic lines

..................................................................................................... 26

Содержание TLT235SBA

Страница 1: ...LAUNCH TLT235SBA TLT240SBA TLT235SBA E TLT240SCA TLT235SCA U Electronic Two Post Lift User s Manual C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 2: ...use this equipment Their registered trademarks still belong to the original companies This equipment is for the use of professional technical personnel or maintenance personnel Registered Trademark L...

Страница 3: ...ea free from obstacle grease machine oil garbage and other impurities Position the swing arm of the lift making it contact the lifting point as recommended by the manufacturer Raise the carriage and c...

Страница 4: ...Lift can be used by trained operators ONLY 5 Only Authorized personnel can be in the lift area 6 Use LAUNCH commend lifting points 7 Use bracket to help disassembly or installation 8 Auxiliary adapte...

Страница 5: ...shake the vehicle on the lift 13 Do not lift single side of vehicle 14 Keep feet away when lowering lift 15 Do not stand under carrying arms or other load carrying device while lift is being operated...

Страница 6: ...SYSTEM OF THE LIFT 11 4 2 ELECTRICAL SYSTEM OF THE LIFT 13 5 SOLUTIONS TO FAQ 14 6 REPAIR AND MAINTENANCE 15 7 STORAGE AND SCRAP 16 7 1 STORAGE 16 7 2 SCRAP 16 8 TOOLS FOR INSTALLATION AND ADJUSTMENT...

Страница 7: ...ll and adjust the electromagnet safety mechanism 30 11 LIFT ADJUSTMENT 31 11 1 PREPARATION BEFORE THE ADJUSTMENT 31 11 2 ADJUSTMENT PROCEDURE 31 12 LIST OF THE LIFT COMPONENTS 32 13 SAFETY RULES OF EL...

Страница 8: ...electrically safe and simple in operation Dual hydraulic cylinder and high strength chain drive stable lifting and lowering Cover for chain and chain wheel protects safety of vehicle repair personnel...

Страница 9: ...ctures are shown as below Model Description TLT235SBA floor plate 2 post lift 3 5T Electronic symmetric floor plate 2 post lift Fig1a Fig2a TLT240SBA floor plate 2 post lift 4 0T Electronic symmetric...

Страница 10: ...trol box Electromagnet Power unit Offside column Lifting pad Carriage Arm assembly 3370mm 132 7in 2750mm 108 3in Powerside column 2 8 6 0 m m 1 1 2 6 i n Fig 1a Fig 1b C Diagtools www diagtools eu dia...

Страница 11: ...m 4 3 i n Powerside column Top beam Offside column Carriage Arm assembly Lifting pad Extension column 2750mm 108 3in 3420mm 134 6in Control box Electromagnet Power unit Fig 1c Fig 1d C Diagtools www...

Страница 12: ...2a 3 0 0 m m 1 1 8 i n 2 7 2 8 m m 1 0 7 4 i n 2586mm 101 8in Passing width 2486mm 97 9in Drive in direction 8 0 0 m m 3 1 5 in 1200mm 47 2in Fig 2b C Diagtools www diagtools eu diagtools diagtools l...

Страница 13: ...max 1120mm 44 1in Two section arm min 855mm 33 7in max 1365mm 53 7in Three section arm min 580mm 22 8in max 1120mm 44 1in Two section arm min 855mm 33 7in max 1365mm 53 7in 3563mm 140 3in Passing wid...

Страница 14: ...max 1120mm 44 1in Two section arm min 855mm 33 7in max 1365mm 53 7in Three section arm min 580mm 22 8in max 1120mm 44 1in Two section arm min 855mm 33 7in max 1365mm 53 7in 3544mm 139 5in Passing wid...

Страница 15: ...veled Electromagnet safety lock mechanism Each column is installed with two safety lock devices when they start to work this dual safety mechanism can make the machine stop reliably without falling du...

Страница 16: ...ponsible for all the consequences generated Based on the production needs some specifications in the instruction manual are subjected to change without notice 3 2 Preparation before Operation Lubricat...

Страница 17: ...estraint shaft 2 No broken strand in the steel cable 3 No deformation in the arm pad When lifting the vehicle all the swing arms must be used Before lifting the vehicle check all the hydraulic hose an...

Страница 18: ...load but when the pressure in the system exceeds the limit automatically overflow will be happened inside safety valve to protect the hydraulic system Release the UP button to stop the oil supply and...

Страница 19: ...and Max working the pressure is already adjusted before ex factory The safety valve can ensure the capacity of the rated load but when the pressure in the system exceeds the limit automatically overfl...

Страница 20: ...CH Electronic Two post User s Manual 13 4 2 Electrical System of the Lift Diagram of the electrical system C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416...

Страница 21: ...body Adjust the safety valve Check the weight of the vehicle The lift is lowering slowly without pressing the down button Impurities on the solenoid valve body External oil leakage Clean the solenoid...

Страница 22: ...ide of the column are properly lubricated Use high quality heavy lubrication grease lithium based lubrication grease GB7324 87 Note All the anchor Bolt s should be tightened completely If any screw do...

Страница 23: ...requires long time storage Disconnect the power supply Lubricate all the parts requiring lubrication mobile contact surface of the carriage etc Empty all the oil liquid storage units Put the plastic...

Страница 24: ...compensate for the serious slope Don t install the lift on any asphalt surface or any surface other than concrete The lift must be installed on concrete floor conforming to the minimum requirement sho...

Страница 25: ...base plate Mark the points 3 and 4 Starting from point 3 draw one diagonal line C forming a triangle In this way the vertical lines can determine the location of the two columns as shown in 7a B 5 2 0...

Страница 26: ...s can determine the location of the two columns 3420mm 134 6in 2610mm 102 8in 3443mm 135 6in 2820mm 111in 70mm 2 8in 4 0 0 m m 1 5 7 i n 1 2 3 4 C A B Fig 7c1 Base plate asymmetric installation is bas...

Страница 27: ...1 70mm 2 76in 3392mm 133 54in 2582mm 101 65in 3415 5mm 134 47in 2792mm 109 92in 4 0 0 m m 1 5 7 5 i n 4 3 Fig 7d1 Base plate asymmetric installation is based on a total width A shown in 7d2 draw two...

Страница 28: ...ete anchor Bolt s to fix it onto the ground Drill and install anchor Bolt s at one time during the drilling process ensure no movement of the column from the chalk line Fig 8a Fig 8a TLT235SBA E Model...

Страница 29: ...ensure no movement of the column Fig 8c Fig 8c Note Use sharp 19mm concrete drill bit to drill the holes so as not to drill the hole too large Use proper pneumatic tool to remove the dust from the ho...

Страница 30: ...the base align with the chalk line layout Insert the floor plate into the U gaps of the base seat of two columns Note Since the offside column is not fixed to the ground you must operate carefully to...

Страница 31: ...nd adjust the balancing steel cables Raise the two carriages to the safety locking position make sure the two carriages are of the same height from ground for TLT235SBA TLT235SBA E TLT240SBA models ro...

Страница 32: ...ic Two post User s Manual 25 Fig 9b Fig 9c Short screw end double nuts tightened Long screw end adjustable Steel cable C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1...

Страница 33: ...shers to fix the power unit as shown in Fig 10a for TLT235SBA TLT235SBA E TLT240SBA models install the hydraulic line as shown in Fig 10a for TLT240SCA TLT235SCA U models install the hydraulic line as...

Страница 34: ...if the positioning gear mechanism at the end of arm fits adjust the Screw s of fixed semi gear for its fitness During the installation lubricate the moving parts of swing arm and carriage if accessor...

Страница 35: ...ld be bought and installed by users The NFB is 16A The power cable is required to be greater than 2 5mm2 Coat the roller and carriage passage with the lubrication grease Raise and lower the carriages...

Страница 36: ...und The customer can make fine adjustment for chains after the electrical and hydraulic installation Before adjustment lift the carriage to a high position and lower for 2 sec to engage safety lock an...

Страница 37: ...ush away the safety plate and rises progressively The rattling sound can be heard clearly in the two columns See Fig 2e and 2f Press UNLOCK button to actuate the electromagnet and see if two safety pl...

Страница 38: ...p pressing DOWN button first it rises about 2 seconds and disengage the safety lock simultaneously Then it lowers until to the lower limit switch CE STOP Then restart to keep pressing the DOWN button...

Страница 39: ...nd repair Our company will not be liable for other uses In case of damages to the components purchase can be made from the LAUNCH and its sales agents based on the corresponding material code No in th...

Страница 40: ...LAUNCH Electronic Two post User s Manual 33 Applicable to TLT235SBA TLT240SBA E TLT240SBA C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 41: ...LAUNCH Electronic Two post User s Manual 34 Applicable to TLT235SBA TLT240SBA TLT240SCA TLT235SCA U C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 42: ...TLT235SBA E TLT240SBA TLT240SCA TLT235SCA U 317 316 321 314 301 302 303 318 315 326 322 323 310 308 307 306 305 324 306 313 304 306 307 309 319 307 312 306 327 311 325 328 C Diagtools www diagtools eu...

Страница 43: ...LAUNCH Electronic Two post User s Manual 36 Applicable to TLT235SBA E C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 44: ...LAUNCH Electronic Two post User s Manual 37 Applicable to TLT235SBA E C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 45: ...LAUNCH Electronic Two post User s Manual 38 Applicable to TLT240SCA C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 46: ...LAUNCH Electronic Two post User s Manual 39 Applicable to TLT240SCA TLT235SCA U C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 47: ...LAUNCH Electronic Two post User s Manual 40 Applicable to TLT235SBA TLT240SBA TLT240SCA TLT235SCA U C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 48: ...LAUNCH Electronic Two post User s Manual 41 Applicable to TLT235SCA U C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 49: ...18 103040110 Flat washer12 19 103040044 Spring washer12 20 103020104 Bolt M12 35 21 103202821 Floor plate 22 103202819 Floor plate cover 23 103020123 Anchor Bolt M18 160 24 103202860 Protective cover...

Страница 50: ...Carriage 201021793 TLT235SCA U Carriage 201 201021323 TLT235SCACarriage 202 104990132 Sliding block 103202766 TLT235SBA TLT240SBA TLT235SCATop board 203 103202765 TLT235SCA U 204 103010473 Screw M10 3...

Страница 51: ...316 104090050 Display board 317 104090055 Control box shell three buttons 318 103010413 Screw M4 6 319 The single phase electrical wiring label for two post lift The three phase electrical wiring labe...

Страница 52: ...block 427 103040133 Flat washer6 428 103040027 Spring washer6 429 103020099 Screw M6 20 430 103200960 Electromagnet 431 103010432 Screw M5X12 432 104120078 Electromagnet cover 433 201011236 Bottom cov...

Страница 53: ...02130 Lifting pad assembly 521 104130189 Rubber pad 201025027 TLT240SCA U power side column 601 201020620 TLT240SCA power side column 201021792 TLT240SCA U offside column 602 201020618 TLT240SCA offsi...

Страница 54: ...r extension sleeve 637 103201070 Bottom cover of column 638 103010582 Anchor bolt M18 160 103020123 Anchor bolt M18 160 639 103260257 Steel cable 641 103020090 Screw M6 10 642 103202906 Fixing plate o...

Страница 55: ...0191 Door rubber pad 806 103010539 Screw M8 12 807 103202184 Top rod assembly 808 103202032 Semi gear 809 103011102 Screw M10 25 810 103202280 Pin axle 811 103040122 Spring washer 10 812 103201914 Spr...

Страница 56: ...11258 Bush 924 103060342 Pin 3 26 925 201011170 Long bar 926 201011172 Supporting pin of long bar 927 201012602 Bush 928 104090045 Pulley 929 103050035 Returning ring 25 930 103200967 Symmetric axle 1...

Страница 57: ...2 normally can t be longer than 10m which means the length from main switch to power unit can t be above 10m if above the installation personnel should require customer to provide power cable with lar...

Страница 58: ...es caused by collision or high piling should be avoided 1 Angle iron bracket packing 2 cardboard box packing 3 top beam packing 4 extension column packing 5 floor plate long protective plate packing M...

Страница 59: ...LAUNCH Electronic Two post User s Manual 52 1 packing 1 packing Domestic C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 60: ...LAUNCH Electronic Two post User s Manual 53 2 packing 3 packing 4 packing Extension column 5 packing C Diagtools www diagtools eu diagtools diagtools lv Pernavas 43A Riga Latvia LV 1009 37129416069...

Страница 61: ...than Above 25 m no more than Above 75 m no more than Above 125 m no more than 5000 3000 500 0 Similar viscosity 15 10s 1 Pa s no more than 800 Water spray loss 38 1h no more than 8 N32 hydraulic oil u...

Страница 62: ...ch s products Disclaimer The above warranty clause can replace any other forms of warranty clauses Order notice The parts and optional accessories that can be replaced can be directly ordered with sup...

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