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LAUNCH                                                                                                                CNC-603A Injector Cleaner & Tester User Manual 

IV. Operation Procedures for Cleaning and Testing of Injectors   

4.1 Preparations 

1

    Remove the injector from the vehicle and check if the rubber seal of the injector is damaged. If it is damaged, 

replace it with a seal of the same type before cleaning and testing to avoid leak. Put the injector into gasoline or 
detergent, carefully remove the greasy dirt outside and then wipe it with a soft cloth. 
2

  Check and add test solution. Open the lid of fuel filling port and fill 2000ml of test solution into the fuel filling 

port (pay attention to the control of the filling speed to prevent the test solution from overflowing from the fuel 
filling port), as shown in Figure 4.1.   
3

  Turn on the power switch on the right side of the main unit, enter the main interface and press [Drain] button 

to drain fuel.   
4

  Repeat Step 2 and 3, observe the level of the fuel pipe on the left side, pay attention to the filled test solution 

shall not exceed the red line. 
5

  Add an appropriate amount of cleaning agent into the ultrasonic cleaning tank to immerse the needle valve of 

the injector.   
6

  Put the injector into ultrasonic cleaning tank (with the end connecting the line facing up and the pointed end 

facing down. 

 

Attention: The main unit of the device uses test solution for uniformity / sprayability test, leakage test, 

injecting  flow  test  and  auto.  test.  The  ultrasonic  cleaner  uses  the  cleaning  agent.  Test  solution  and 
cleaning agent are not included in the standard configuration and can be purchased separately. 
 

 

         

Figure 4.1 

Содержание CNC-603A

Страница 1: ...al is to illustrate how to use the device with the ownership of the registered trademarks belonging to the owners The device is intended for the use of professional technicians or maintenance and repa...

Страница 2: ...the body should be kept away from the operating parts of the equipment To prevent electric shocks do you touch the operating equipment in wet areas or operate it in the rain Please operate the device...

Страница 3: ...parations 5 4 2 Cleaning and Testing Sequences 5 4 3 Cleanup after Operation 6 V OPERATION PROCESSES 7 5 1 Uniformity Sprayability Test 7 5 2 Leakage Test 8 5 3 Injecting Flow Test 9 5 4 Auto Test 9 5...

Страница 4: ...o perform ultrasonic cleaning on multiple injectors at the same time removing carbon deposits on injectors completely On Vehicle Cleaning Coming with a variety of disassembly free cleaning connectors...

Страница 5: ...njector Cleaner Tester User Manual 2 Timing Range 1 9999s Pulse Width Range 0 5 25ms step 0 1ms Operating Volume 3000ml Packing Dimension 458mm 433mm 537mm Main Unit Dimension 396mm 380mm 446mm Net We...

Страница 6: ...e illustrations in this manual and the actual product The actual product prevails 2 2 Control Panel The control panel is shown in Figure 2 2 Figure 2 2 Diagram of control panel Figure 2 1 Schematic di...

Страница 7: ...k if the packaging machine accessory box user manual power cord and etc are complete Figure 3 1 1 Fuel distributor assembly 2 Observation window tube 3 Ultrasonic cleaner 4 Rotary knob 5 Power outlet...

Страница 8: ...the fuel filling port as shown in Figure 4 1 3 Turn on the power switch on the right side of the main unit enter the main interface and press Drain button to drain fuel 4 Repeat Step 2 and 3 observe...

Страница 9: ...aning and testing a cleanup should be done which includes Press Drain button on the control panel to drain test solution to a fuel container Switch off the power switch and unplug the power plug Take...

Страница 10: ...sembly in the oil filler hole of the upper cover and tighten the compression screws on both sides evenly The installation diagram is shown in Figure 5 1 4 Connect the pulse signal line of the injector...

Страница 11: ...will stop automatically after completion of the cleaning Figure 5 5 1 Fuel distributor compression screw 2 Fuel distributor assembly 3 Connector 4 Injector 5 2 Leakage Test Leakage test is to detect t...

Страница 12: ...usted via Pressurization and Depressurization buttons as shown in Figure 5 7 Figure 5 7 3 The system will stop automatically after completion of test 5 4 Auto Test Auto test includes the afore mention...

Страница 13: ...adjusted via Pressurization and Depressurization buttons Automatic cleaning and draining is shown in the following figures 4 The system will stop automatically after completion of test Flow Chart of A...

Страница 14: ...r 30s Observe for 30s Drain for 30s RMP 6000rmp pulse width 3ms counts 2500 Observe for 30s Drain for 30s End Observe injection angle and degree of atomization Observe blockage and dripple normal inje...

Страница 15: ...cket in the cleaning tank 2 Add an appropriate amount of cleaning agent into the ultrasonic cleaning machine generally the level of Start the device and adjust the pressure to an appropriate value Spe...

Страница 16: ...tors inlet and outlet ports inlet and outlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injectors of the engine must be cleaned on a timely basis On vehicle...

Страница 17: ...ice See Figure 5 14 2 Connect the two other disconnected ends A D with a proper hose or remove the fuel pump fuse or disconnect the power cable of engine fuel pump Figure 5 14 Line Connection 1 1 CNC...

Страница 18: ...about 2 3 minutes After the running has stopped drain the test solution from fuel tank and dispose the drained liquid according to relevant regulations 3 Clean up the site and tidy up the washing mac...

Страница 19: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 16 information of the current software version as shown in Figure 5 19 Figure 5 18 Figure 5 19...

Страница 20: ...cable being replaced with another one the level of the power cord should be higher than or equal to that of the original power line 6 2 Common Quick Wear Parts and Consumables 1 Selection and Replacem...

Страница 21: ...ulties for formal maintenance When the device is powered on the electrical system inside the machine contains factors that can cause danger Careless operations can result in personal injury accidents...

Страница 22: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 19 VII Commissioning and Main Parts 7 1 Schematic Diagram and Parts List of Whole Structure Figure 7 1...

Страница 23: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 20 Figure 7 2...

Страница 24: ...eth lock washer GB T862 1 1987 6 32 103250007 CNC 601 801A Knurled nut 11 105022454 CNC 603A External threading pagoda connector G1 8 6mm 33 103230107 CNC 601 801A Backflushing adjusting stud 2 12 103...

Страница 25: ...T4 2 9 6 58 103100356 Self locking quick insertion trachea quick connector Model PP30 49 103100365 CNC 603A Fuel pressure gauge copper pipe 59 103250019 CNC 601 801A Supporting screw 50 103203722 CNC...

Страница 26: ...3 04 Camry 3 0 2 65 3 04 Land Cruiser 3 0 Corolla 2 7 3 1 Honda Accord 2 0 2 2 2 85 Civic 1 5L 2 55 2 85 Legend 3 2L 2 7 3 04 Nissan Nissan 2 5 Maxima 2 5 300EX 2 06 2 55 Mitsubishi V63000 3 5 Mazda...

Страница 27: ...olet LuminaAPV 2 3 3 0 Chevrolet Corsica 2 5 3 0 Ford Tempo 2 3L 2 8 Lincoln TownCar 2 06 3 08 Chrysler Beijing Cherokee 213 2 73 Dodge 3 3L Sanxing Dodge 3 37 Hyundai Sonata 265 2 75 DAEWOO Daewoo 2...

Страница 28: ...has the authority to make any confirmations reminders or promises related to the company s products Disclaimer Statement The above warranty can substitute warranties in any other forms Order Notice Re...

Страница 29: ...ptions in the manual in physical appearance color and configuration We have tried our best to make the descriptions and illustrations in the manual as accurate as possible and defects are inevitable i...

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