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WARNING 

– 

A  minimum  of  five  wraps  of  cable  around  the  drum  barrel  is 

 

necessary for pulling and holding the rated load. 

WARNING 

– 

Keep yourself and others a safe distance to the side of the cable 

 

when it is under tension. 

WARNING 

– 

The  wire  rope  may  break  before  the  motor  stalls.  For  heavy 

loads  at  or  near  rated  capacity, use  a  pulley  block/snatch  block  to  reduce  the 

load on the wire rope. 

WARNING 

– 

Never step over a cable, or go near a cable under load. 

WARNING 

– 

Don’t move the vehicle to pull a load (towing) on the winch cable. 

 

This could result in cable breakage. 

WARNING 

– 

Disconnect the remote control and battery leads when not in use. 

WARNING 

– 

Avoid 

“shock loads” by using the control switch intermittently to 

take  up  the  slack  in  the  wire  rope. 

“Shock  loads”  can  far  exceed  the  rate 

capacity for the wire rope and drum. 

WARNING 

– 

Do not exceeds maximum line pull ratings shown on the tables. 

WARNING 

– 

When  re-spooling  the  cable  ensure  that the  cable  spools  in  the 

 

under-wind  position  with  the  cable entering  the  drum from  the bottom, not  the 

top. 

To  spool  correctly  you  should  keep  a  slight  load  on  the  cable  while 

pushing  the  remote  button  to  draw  in  the  cable.  Walk  toward  the  winch  not 

 

allowing the cable to slide through your hands.  Do not let your hands get within 

12 

″ 

of  the  winch  while  re-spooling. 

Turn  off  the  winch  and  repeat  the 

procedure  until  a  few  feet  of  cable  is  left.   Disconnect  the  remote  control  and 

finish spooling by hand by rotating the drum by hand with the clutch disengaged. 

Keep hands clear of the fairlead and drum while the winch is under power. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure  to  heed  these  warnings  may  result  in  personal  injury  and/or  property 

 

damage. 

WARNING 

– 

Use gloves to protect hands when handling the cable.  Never let 

 

the cable slide through your hands. 

 

Содержание LV-O4500 Series

Страница 1: ...ICAL WINCH LV O4500 Assembly Operating Instructions...

Страница 2: ...HING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 1 0 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 1 MAINTENANC...

Страница 3: ...ely or improperly could result in property damage serious injury or death this manual you will find the following symbols for caution warning Pay particular attention to the notes preceded by these sy...

Страница 4: ...r load capacity of 4500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin Roller Fairlead When using th...

Страница 5: ...he mounting channel also has holes to accept your roller fairlead 14 Snatch Block If your winch is supplied with a snatch block that can double the pulling power of the winch or change the pulling dir...

Страница 6: ...nd drum WARNING Do not exceeds maximum line pull ratings shown on the tables WARNING When re spooling the cable ensure that the cable spools in the under wind position with the cable entering the drum...

Страница 7: ...500lbs capacity when spooling the first rope layer on the drum Overloading can damage the winch motor or wire rope For loads over 70 of rated line pull we recommend the use of the pulley block snatch...

Страница 8: ...ever before your winch start to working please slightly test run your winch in two direction even if the winch drum only round a few degree of angle ensure the winch is well balanced especially after...

Страница 9: ...mage the winch rope and vehicle q The winch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few mi...

Страница 10: ...he opening in the front of the mounting channel and roller fairlead Now using the remaining M8 x 35 cap screws Part P450004 flat washer Part P450002 lock washer Part P450003 and nut M8 Part P450005 se...

Страница 11: ...d Battery Black Battery 5 9 Switch LV O4500A Red Battery Black Battery Red Motor Black Moto 5 9 Fixing Panel Switch LV O4500U UP SETTING Red Battery Black Battery FRONT SETTING 5 9 Red Battery Black B...

Страница 12: ...not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Lo...

Страница 13: ...box Test run winch in two directions each direction for one or two seconds While standing aside of the tow path hold and operate the switch assembly supplied by your choice To reverse directions Wait...

Страница 14: ...rum first five wraps being careful not to allow kinking then winch cable must be wound onto the drum under a load of at least 10 rated line pull WARNING Only replace the wire rope with the identical r...

Страница 15: ......

Страница 16: ...P450014 1 Gear Ring 18 P450015 1 Gear Ring Inner 19 P450400 1 Gear Carrier Assembly Output 20 P450500 1 Gear Carrier Assembly Intermediate 21 P450600 1 Gear Carrier Assembly Input 22 P450016 1 Gear I...

Страница 17: ...6 2 0 7 2 2 2 140 80 4500 2041 4 9 1 5 5 9 1 8 200 130 SPECIFICATION Rated line pull 4500 lbs 2041 kg Motor permanent magnet 12V Input 2 4 kW 3 2hp Output 1 0 kW 1 3hp 24V Input 2 9 kW 3 9hp Output 1...

Страница 18: ...NOTES...

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