3-1
Chapter 3
Assembly and Lubrication
Assembly and Lubrication Check
List
1.
Install Cutting Bits, and Side Router Bits. Torque all
mounting bolts.
2.
Install Lift Cylinder. Torque all pin retaining bolts.
3.
Position and pin Push-off Wall. Install Push-off
Cylinder and Linkage. Torque all retaining bolts.
Install the depth gauge components.
4.
Locate and pin front gate and gate lift assembly.
Install gate cylinders. Torque all retaining bolts.
5.
Install front Dolly Hitch Assembly. Torque all pin
retaining bolts.
6.
Install axle and wheel components. Torque all
retaining bolts. Inflate tires to required PSI.
7.
Locate and assemble all hydraulic fittings, hoses and
blocks. Properly tighten fittings, taking care not to
overtighten. Install the proper markings to each hose
and apply color coded hose wrap.
8.
Install safety lighting components, route wiring and
install plug retainer. Cycle and check lighting system
with 12-volt system tester.
9.
Lubricate all moving components with high
temperature grease.
10.
Fill hydraulic system with Mobil 424 hydraulic oil.
Using hydraulic pump, activate all moving parts and
bleed air from the system (if necessary). Hold 3,000
PSI hydraulic pressure against all cylinders, fittings,
and hoses for a minimum of 4 minutes. Check all
components for leaks.
11.
Install all side covers and shields. Torque all
retaining bolts.
12.
Clean and touch up paint the machine. Attach the
manual container.
13.
Apply the serial tag, operations, lube and
identification decals.
14.
Check function and proper engagement of all safety
stops.
Lubrication Maintenance
1.
specifies the number and the period of
lubrication points on the AG11/AG13 Scraper. Proper
maintenance of your machine will, under normal
operating conditions, help to keep it operating at or
near its peak performance for an extended period of
time. Proper maintenance is also a condition of
keeping your warranty in good status
2.
When lubricating the AG11/AG13 Scraper, SAE
multi-purpose EP grease, or EP grease with 3-51432
molybdenum sulfide is recommended. Wipe soil from
fittings before greasing. Replace any lost or broken
fittings immediately.
3.
Regular lubrication will extend service life,
particularly in severe operating conditions.
Storage
1.
The service life of the AG11/AG13 Scraper will be
extended by proper off-season storage practices.
Prior to storing the unit, complete the following
procedures:
a.
Completely clean the unit.
b.
Inspect the machine for worn or defective parts.
Replace as needed.
c.
Repaint all areas where the original paint is worn
off.
d.
Grease all exposed metal surfaces of shanks,
points and discs.
e.
Apply a light coating of oil or grease to exposed
cylinder rods to prevent them from rusting.
f.
Lubricate each point of the machine as stated in
“Lubrication Maintenance” on page 3-1
.
2.
Store the unit in a shed or under a tarpaulin to protect
it from the weather. The ground tools and tires should
rest on boards, or some other object, to keep them
out of the soil.
Содержание ICON AG11
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