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Operation

Operation of the Transport Pulverizer

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3-1

Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Parking the Transport Pulverizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Maintenance

General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Fitting Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Clamp Tightening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

General Reference and Specifications

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Содержание Brillion P Series

Страница 1: ...rev0713 9J017 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Transport Pulverizer P Series 10 through 16 PT Series 10 through 20 Operator s Man...

Страница 2: ......

Страница 3: ...Installation 2 3 Wheel And Axle Assemblies Wheel Gangs Installation 2 4 Optional Sprocket 4K775 Installation 2 7 Drawbar Hitch Installation 2 8 Drawbar Brace Installation 2 9 Wheel Arms to Center Fra...

Страница 4: ...on 3 1 Transporting 3 1 Parking the Transport Pulverizer 3 2 4 Maintenance General Torque Specifications 4 1 Hydraulic Fitting Torque Specifications 4 2 Lubrication 4 3 Tires 4 3 Hydraulic System 4 3...

Страница 5: ...ermined by facing the direction the implement will travel during field operation unless otherwise stated Owner Assistance If customer service or repairs are needed contact your Brillion dealer They ha...

Страница 6: ...le sign as required Slow moving tractors and towed implements can create a hazard when driven on public roads They are difficult to see especially at night Do not tow an implement that when fully load...

Страница 7: ...hazard by relieving pressure before disconnecting hydraulic lines Prepare for Emergencies Keep a First Aid Kit and Fire Extinguisher handy Keep emergency numbers for the doctor ambulance hospital and...

Страница 8: ...loosening fittings CAUTION MOVING MACHINES CAN CAUSE INJURY KEEP AWAY 1 KEEP AWAY FROM MOVING TRACTORS OR IMPLEMENTS KEEP OTHERS AWAY 2 DO NOT RIDE OR ALLOW OTHERS TO RIDE ON TRACTOR OR IMPLEMENT 3 B...

Страница 9: ...ECTIVE YELLOW 528938 REFLECTIVE YELLOW 528938 REFLECTIVE YELLOW 8J309 CAUTION LIST 8D387 PATENT FRAME OF 18 20 FT MODELS 528933 REFLECTIVE RED 10 THROUGH 16 FT MODELS 528933 REFLECTIVE RED 528938 REFL...

Страница 10: ...1 6 9J017 INTRODUCTION AND SAFETY INFORMATION Table provided for general use NOTES...

Страница 11: ...n as if standing behind the machine and facing in the direction of forward travel 1 Place frame section on supports approximately 2 off the floor See Figure 2 1 2 If machine is 12 to 16 in width bolt...

Страница 12: ...ame Fasten it using 5 8 x 5 1 2 deep U bolts or on 18 and 20 machines a pair of straps and 5 8 x 8 Machine Bolts 5 Attach the SMV Bracket to the Center Bracket U bolt and secure with 5 8 11 Hex Nuts a...

Страница 13: ...using 5 8 11 x 6 11 16 x 5 1 2 U bolts and 1 2 13 Flange Nuts On 18 20 machines 3K320 Strap 1J696 Bolt Washer 9C134 and 2P253 Flange Nut are used in place of U bolts 4 Assemble the left hand end brack...

Страница 14: ...depends if the given wheel gang is a male with stub shafts or a female square bore bearing assemblies See Figure 2 4 for male See Figure 2 5 for female 2 If the wheel gang has male hardware slide the...

Страница 15: ...6 center U bolt 5 8 Washers and Nuts on angle 8J099 and 1 2 13 x 7 1 2 deep x 4 1 2 center U bolts with 1 2 Lockwashers and Nuts on angle 8J100 See Figure 2 6 While installing be sure to mate the bear...

Страница 16: ...gainst the end of the drawbar lining up the holes in the drawbar with the center frame mounting bracket and pin them together See Figure 2 7 Figure 2 7 Wheel and Axle Installation 4 of 4 DRAWBAR MACHI...

Страница 17: ...on NOTE Sprocket 4K775 is an option used only with 3J619 Wheel 1 Position the Sprocket between each 3J619 wheel so it rides on top of wheels See Figure 2 8 2 Make sure the sprocket does not bind Figur...

Страница 18: ...verizer to a tractor or implement See Figure 2 9 3 Attach the jack to the round tube near the hitch with the pin and chain 4 Using a 5 8 11 x 2 Screw and 5 8 Lockwasher and a 1 Flat Washer bolt the ho...

Страница 19: ...tach the proper end of each brace to the center frame 2 Using Grade 5 1 2 13 x 7 1 2 Machine Bolts 1 2 Lockwashers and Nuts bolt the other ends to each other and the drawbar See Figure 2 10 Figure 2 1...

Страница 20: ...he wheel arms is adjustable It is recommended that the wheel arms be 7 feet apart or 1 2 the Pulverizer width whichever is greater See Figure 2 11 2 Mount the wheels to the axle hubs with the 1 2 Whee...

Страница 21: ...to allow attachment to the center frame using a Clevis Pin and Hairpin Cotter See Figure 2 12 3 Install the flow restrictor fitting into port on base end of the cylinder 4 Place the Transport Safety...

Страница 22: ...each hose Tightening Procedure For JIC Swivel Female Nuts 1 Check the flare and seat for defects 2 Lubricate the connection 3 Install the hoses without twists 4 Hand tighten until connection bottoms 5...

Страница 23: ...ket to the front side of frame using 3 8 16 U Bolts and Locknuts IMPORTANT Cords are marked Left and Right 11 Raise the machine if not done previously 12 Layout the LED Lamp Harness and attach the har...

Страница 24: ...dirt and corrosion 2 Make sure the 7 pin connector is inserted ALL the way in With tighter fitting pins operator ma think the connector is all the way in but really isn t 3 Make sure the tractor recep...

Страница 25: ...15 Figure 2 15 PT Series 10 20 LED Warning Lights Installation Dimensions Figure 2 16 LED Lamp Adjustment 5HG DPS 5HG DPS 3LYRW DPSV VR WKDW WKH DUH YHUWLFOH WR WKH JURXQG ZKHQ GUDZEDU LV LQ WUDQVSRUW...

Страница 26: ...EMBLY Figure 2 17 LED Modules and Brackets LED Module Brkt1 Module Bracket Screw 1 4 20 X 1 1 2 Locknut 1 4 20 Light Module Screw 1 4 20 X 1 1 2 Locknut 1 4 20 Module Bracket Light Module 17 20 Models...

Страница 27: ...Harness Screw 1 4 20 X 1 1 2 Light Module Lamp Harness SMV Washer 5 8 Nut 5 8 11 Lock Locknut 5 16 18 Screw 5 16 18 X 1 Washer 5 16 U Bolt 5 8 11 Red LED U Bolt 1 2 13 Locknut 1 2 13 Locknut 1 4 20 Sc...

Страница 28: ...her 5 8 Locknut 5 16 18 Nut 5 8 11 U Bolt 3 8 16 Screw 1 4 20 X 1 1 2 Locknut 3 8 16 Locknut 1 4 20 Lamp Harnes Light Module Locknut 1 2 13 Red LED U Bolt 1 2 13 Screw 1 4 20 X 1 1 2 Decal Plate Lamp...

Страница 29: ...ed Reflector Light Shield Amber LED Screw 1 4 20 X 1 3 4 Locknut 1 4 20 SMV Module Bracket Locknut 1 4 20 Washer 5 16 Screw 5 16 18 X 1 Locknut 5 16 18 Strap Lockwasher 5 8 Nut 5 8 11 Screw 1 2 13 X 7...

Страница 30: ...cket to the top side of frame using 3 8 16 U Bolts and Locknuts IMPORTANT Cords are marked Left and Right 9 Layout the LED Lamp Harness and attach the harness to the Light Module 10 Route the left and...

Страница 31: ...1 Figure 2 21 P Series 10 16 LED Warning Lights Installation Dimensions 5HG DPS 5HG DPS PEHU DPS PEHU DPS LJKW 0RGXOH UDFNHW 609 IRRW PDFKLQH 5HG DPS 5HG DPS PEHU DPS PEHU DPS LJKW 0RGXOH UDFNHW 609 I...

Страница 32: ...LED Locknut 1 2 13 U Bolt 1 2 13 Yellow Reflector Red Reflector Orange Reflector 7 Pin Harness Screw 1 4 20 X 1 1 2 Red LED U Bolt 1 2 13 Locknut 1 2 13 Screw 1 4 20 X 1 1 2 Light Bracket Locknut 1 4...

Страница 33: ...ine bolts are used for attaching instead of U bolts 2 Assemble one bracket at each end of frame and assemble the remaining two brackets such that the space between all brackets is approximately equal...

Страница 34: ...to installing the scrapers ensure the pulverizer is placed on the ground Otherwise scraper to wheel clearance will be affected 4 Attach long scraper angle to three angle clips as shown Shift scraper...

Страница 35: ...eight 1 2 13 Locknuts from the U bolts where the Scraper Bar will attach to the Scraper Brackets See Figure 2 25 Roughly center and attach the Scraper Bar to the Scraper Brackets with previously remov...

Страница 36: ...2 26 9J017 ASSEMBLY Table provided for general use NOTES...

Страница 37: ...llows for easy short turns when pulled behind other equipment During field operation it is not necessary to raise the machine when making turns but turns should be made wide Slow down when operating o...

Страница 38: ...ront and behind the pulverizer to prevent it from rolling when unhitched Lower the jack and adjust height of drawbar to allow for unhitching Then unhitch the pulverizer If you must park the pulverizer...

Страница 39: ...81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 125...

Страница 40: ...nufacturer to manufacturer Thick nuts must be used on grade 8 capscrews Use value in if using prevailing torque nuts Dash Size 37 Deg JIC O ring ORS O ring boss 4 11 13 15 17 13 15 5 14 16 21 23 6 20...

Страница 41: ...uence WARNING Hydraulic System The first time the machine is connected to the tractor or any time the hydraulic circuit is opened air must be bled from the system Check the hydraulic lines and cylinde...

Страница 42: ...ws 6 If the axle has an internal bearing check that it turns freely You should be able to turn the bearing with your fingers If rotation is jerky loosen set screws and U bolt until bearing turns smoot...

Страница 43: ...t 9 in 5 m Pulverizer Wheels 20 in 500 mm Ductile Notched 20 in 500 mm Ductile Notched 20 in 500 mm Ductile Notched Number of Wheels 30 36 42 Axle Size 4 in 100 mm 4 in 100 mm 4 in 100 mm Hitch Pull T...

Страница 44: ...t 9 in 5 m Pulverizer Wheels 20 in 500 mm Ductile Notched 20 in 500 mm Ductile Notched 20 in 500 mm Ductile Notched Number of Wheels 48 54 60 Axle Size 4 in 100 mm 4 5 in 114 mm 4 5 in 114 mm Hitch Pu...

Страница 45: ...Pulverizer Wheels 20 in 500 mm Gray Iron Notched 20 in 500 mm Gray Iron Notched 20 in 500 mm Gray Iron Notched Number of Wheels 30 36 42 Axle Size 4 5 in 114 mm 4 5 in 114 mm 4 5 in 114 mm Hitch Pull...

Страница 46: ...ength Operation 16 ft 9 in 5 m 16 ft 9 in 5 m Pulverizer Wheels 20 in 500 mm Gray Iron Notched 20 in 500 mm Gray Iron Notched Number of Wheels 48 54 Axle Size 4 5 in 114 mm 4 5 in 114 mm Hitch Pull Ty...

Страница 47: ...5 m 16 ft 9 in 5 m Pulverizer Wheels 20 in 500 mm Ductile Iron Crowfoot 20 in 500 mm Ductile Iron Crowfoot 20 in 500 mm Ductile Iron Crowfoot Number of Wheels 20 24 28 Axle Size 4 in 100 mm 4 in 100 m...

Страница 48: ...27 m Overall Length Operation 16 ft 9 in 5 m 16 ft 9 in 5 m Pulverizer Wheels 20 in 500 mm Ductile Iron Crowfoot 20 in 500 mm Ductile Iron Crowfoot Number of Wheels 32 36 Axle Size 4 in 100 mm 4 5 in...

Страница 49: ...500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer Number of Wheels 20 24 28 30 Axle Size 4 5 in 114 mm 4 5 in 11...

Страница 50: ...0 in 500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer 20 in 500 mm Ductile Iron Optimizer Number of Wheels 32 34 36 40 Axle Size 4 5 in 114 mm 4 5...

Страница 51: ...th Gray Iron Number of Wheels 30 36 42 48 Axle Size 4 5 in 114 mm 4 5 in 114 mm 4 5 in 114 mm 4 5 in 114 mm Hitch Pull Type with Hydraulic Transport Pull Type with Hydraulic Transport Pull Type with H...

Страница 52: ...n 558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron Number of Wheels 20 24 28 30 Axle Size 4 5 in 114 mm 4 5 in 114 mm 4...

Страница 53: ...558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron 22 in 558 mm V Style Ductile Iron Number of Wheels 32 34 36 40 Axle Size 4 5 in 114 mm 4 5 in 114 mm 4 5...

Страница 54: ...5 12 9J017 GENERAL REFERENCE AND SPECIFICATIONS Table provided for general use NOTES...

Страница 55: ...rol Revision Log Date Revision Improvement s Description and Comments 11 2007 189rev1107 Updated Manual 05 2012 189rev0512 Improved Drawings Translated to Landoll Format 07 2013 189rev0713 Added LED W...

Страница 56: ...er P Series 10 through 16 PT Series 10 through 20 Operator s Manual Re Order Part Number 9J017rev0713 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOL...

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