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F-808-R0

FORKLIFT SAFETY AND FAMILIARITY

Longitudinal or Lateral Tipping

The Truck Can Be tipped Either Longitudinally or 
Laterally when driving:

• over objects on the floor or ground.

• off the edge of a paved surface.

• into a pothole in a paved surface.

• off the edge of a loading dock, or off the edge of a 

loading ramp. (It is important to avoid driving too close 
to the edge of a dock or ramp).

When loading or unloading a highway truck or trailer, 
make sure the highway truck can not move away from a 
dock while loading is in process. Make sure the highway 
truck or trailer has its brakes applied, key switch turned 
OFF, and if on an incline, has the wheels blocked.

Tipping can also occur if the forklift collides with another 
truck or other vehicle, or if the mast runs into an overhead 
obstruction.

Traveling and Load Handling

• Observe all traffic regulations. Keep to the right and 

maintain a safe distance from the truck ahead based 
on speed of travel. Keep the truck under control at all 
times.

• Yield the right of way to other people in the area.

• Slow down and sound the horn at cross aisles and 

other locations where visibility is obstructed.

• Keep a clear view of the path of travel and be alert for 

other traffic, people and safe clearances.

• Under all travel conditions, operate the truck at a 

speed that permits you to bring the truck to a complete 
stop in a safe manner.

• Do not handle unstable loads. Use care when tilting 

forward or backward, stacking, returning or retrieving a 
load.

• Never travel with the mast tilted forward.

• Never exceed the truck’s maximum lifting capacity. 

Refer to “Technical Specifications” on page 5-9 an
the identification plate located right and front of the 
seat. See Figure 3-2 on page 3-3.

• The Identification plate lists the load weights allowable 

for various fork heights, the truck model number, serial 
number and other basic truck data.

• Pay particular attention when picking up a new load to 

ensure the load weight and height requirements are 
within the truck’s capacity. Truck stability and handling 
may be adversely affected.

• Do not transport loads or other items within the 

operator’s compartment or other areas of the truck.

• Check that the load is properly positioned on the forks 

before lifting.

• Spread forks as far apart as the load permits and push 

completely under the load. Check that forks and loads 
are centered. Use care when handling off-center 
loads.

• Travel with the mast tilted backward.

• Travel with forks or load in recommended traveling 

position, with the forks/load 8” to 12” above the floor.

• Elevate mast or load only to pick up or deposit a load.

• Watch out for obstructions, especially overhead. 

• Watch all clearances.

• Tilt a loaded mast slowly.

• Do not release the lift/tilt controls suddenly when 

lowering loads. This may cause bouncing of the 
carriage, which could dump the load.

• Do not allow anyone, under any circumstances, to 

walk or stand under the forks or any part of the load.

• Never place any part of your body between the mast 

structures or any moving part of the truck.

• Do not turn when traveling on ramps. When 

descending ramps, travel forward (forks facing 
downhill) when empty, travel backward (forks facing 
uphill) when carrying a load.

• Use care even when traveling without a load. Avoid 

high speeds, sharp turns and abrupt stops.

Speed

Travel speed must be chosen according to the situation, 
such as the load being handled, road surface conditions, 
visibility, people working in the area, moving and fixed 
objects in the area, and cross aisles.Always operate the 
truck at a speed that will permit it to be brought to a stop 
in a safe manner.

WARNING

Visibility

Where visibility is restricted, travel at very slow speed 
and use the horn frequently.

Always ask for a helper (“Banksman”) to guide you safely 
through the area when visibility is restricted.

Always rotate in the driver’s seat to face in the direction 
you are traveling.

Careless driving, including, fast starts or abrupt 
stops, excessive speed at turns or through cross 
aisles or hard turns at high speeds can all lead to 
serious personal injury and damage to the truck 
or load. Always drive with safety as your number 
one goal.

Содержание Bendi B40i4

Страница 1: ...F 580 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model B40i4 Operator s Manual...

Страница 2: ......

Страница 3: ...0i4 Decals and Placement 1 3 Operator Safety 1 5 Lock Out Tag Out 1 6 Operator Safety Training 1 6 Seat Belt 1 6 Seat Safety Switch 1 6 Parking Brake 1 6 Tipping Hazards and Conditions 1 7 Longitudina...

Страница 4: ...2 2 Fasteners 2 2 Horn Lights Etc 2 2 Hydraulic Lines and Loose Fittings 2 2 Hydraulic Oil Level 2 2 Dash Display 2 2 Stopping 2 2 Mast Operation 2 2 Overhead Guard 2 3 Parking Brake 2 3 Rust or Corr...

Страница 5: ...rstanding Truck Rate Capacity 3 4 Truck Overview 3 4 Frame 3 5 Brake System 3 5 Parking Brake 3 5 Electrical System 3 5 Traction 3 5 LPG Gas Engine 3 5 Features 3 5 Keyswitch 3 5 Satety Interlock 3 6...

Страница 6: ...ic Principles 3 11 Load Center 3 12 Counterweight 3 13 Maximum Fork Lift Height 3 13 Tilting Considerations 3 13 Attachments 3 13 Determining the Weight of the Load 3 13 Understanding Workplace Condit...

Страница 7: ...h Display 4 7 Fork Positioner Non Side Shifting 4 7 Precautions for LP Gas Engines 4 7 Liquefied Petroleum Gas LPG 4 7 LPG Tank Removal 4 7 Refilling an LPG Tank 4 8 Installing an LPG Tank 4 8 Engine...

Страница 8: ...ders Fittings Hoses 5 4 Hydraulic Oil 5 4 Operator Controls 5 4 Directional Control 5 5 Auxiliary Function Controls Optional 5 6 Horn 5 6 Lights and Alarm 5 6 Steering 5 6 Steer Column Tilt Telescope...

Страница 9: ...rucks meet or exceed ASME B56 1 Part III Safety Powered Industrial Trucks IMPORTANT NO modifications or additions may be made to this forklift without prior written permission from Landoll Corporation...

Страница 10: ...available for use Terminology and Illustrations Used in Manual Whenever front and rear right and left are mentioned throughout this manual it is assumed that you are seated in the vehicle looking tow...

Страница 11: ...llustrated on the next page See Figure 1 1 on page 3 and a list of each machine decal is on the following page See Figure 1 2 on page 1 4 Make sure your check each machine sign before you operate your...

Страница 12: ...1 4 F 808 R0 FORKLIFT SAFETY AND FAMILIARITY Figure 1 2 Decals...

Страница 13: ...ng Maintain a safe distance from the edge of ramps platforms and other similar working surfaces When leaving the operator s compartment the forks must be lowered to the floor the mast must be placed i...

Страница 14: ...naling that a driver is not in the operator s seat NOTE A two to three second delay is programmed into the seat switch to avoid nuisance shutdown and interruption of normal operations Parking Brake Th...

Страница 15: ...aveling rapidly in either direction with or without a load An unloaded truck can tip easier than a loaded truck with the load lowered See Figure 1 5 the load is raised and the truck is being turned wh...

Страница 16: ...rements are within the truck s capacity Truck stability and handling may be adversely affected Do not transport loads or other items within the operator s compartment or other areas of the truck Check...

Страница 17: ...tc and must be replaced with the identical type It is recommended to use only Landoll authorized replacement parts WARNING 3 Whenever possible return the truck to a service area having sufficient ligh...

Страница 18: ...1 10 F 808 R0 FORKLIFT SAFETY AND FAMILIARITY Table provided for general use NOTES...

Страница 19: ...re involved service Preparing the Forklift 1 Check the hydraulic oil level See Hydraulic Oil on page 5 4 2 Check the engine oil level See Checking the Oil Level in the Service Manual Raise the engine...

Страница 20: ...his to your supervisor and record it in the truck log book Have this operation checked and repaired before releasing the truck to use Fasteners Check for damaged loose or missing screws bolts and nuts...

Страница 21: ...Welds Cracked or Broken Check for damage and reliability of welds Clean and repair immediately Do not use the truck Wires or Connectors Look for damaged cracked or broken insulation bare wires showin...

Страница 22: ...ed exposure to sunlight will cause deterioration of rubber tires gaskets and hoses as well as vinyl seat coverings etc Towing the Truck If the truck breaks down and cannot be repaired at that location...

Страница 23: ...st to its forward position straight ahead 2 Back the truck onto its carrier so that the forks are pointed away from the forward direction of motion 3 Set the mast to its forward level position and low...

Страница 24: ...2 6 F 808 R0 RECEIVING AND INSPECTION Table provided for general use NOTES...

Страница 25: ...lic control valve 12 volt DC battery Triplex or Quadplex high visibility mast configurations Lift capacity is a maximum of 4 000 lbs 1 814kgs at 24 600 mm load center Ergonomically designed operator c...

Страница 26: ...ts on your Bendi B40i4 forklift 1 Forks 2 Load Backrest 3 Mast 4 Rear Drive Wheels 5 Steer Load Wheels 6 Overhead Guard 7 Steering Column wheel and knob 8 Drive and Stop Pedals 9 Dash Display 10 Engin...

Страница 27: ...e Not Applicable Truck Type This designation assigned by the Underwriter s Laboratory UL Standard 558 describes the overall design of the components for the internal combustion engine powered truck Ty...

Страница 28: ...d capacity how much weight it can safely lift and how to properly carry a load to maintain stability This weight is listed as the rated capacity on the identification plate See Figure 3 2 The rated ca...

Страница 29: ...he parking brake system consists of an overcenter latch to hold the top pedal in the down position To continue the operator must first set the direction control lever to NEUTRAL release the parking br...

Страница 30: ...the operator s input to the steering wheel Pressurized oil from the steering control valve is sent through a motion control valve to the hydraulic steering motor This motor turns actuator which rotate...

Страница 31: ...mbination See Figure 3 2 The trucks are counterweighted to compensate for all positions up to the maximum allowed load Masts are engineered to distribute thrust loads evenly between the rollers and ra...

Страница 32: ...dicate when the carriage and forks are perfectly level with the floor As an option trucks may be equipped with quad masts which utilize four sets of rails referred to as Outer Outer Intermediate Middl...

Страница 33: ...3 11 Control Levers Direction Lever The forklift direction control lever is located on the operators control pod and selects the direction of travel of the truck forward or reverse See Figure 3 11 Lif...

Страница 34: ...l The steering wheel is equipped with a steering knob which should be held firmly with your left hand at all times The steering column tilt and height are both adjustable using the tilt clamp See Figu...

Страница 35: ...n imaginary point it will shift for various reasons The crucial thing to remember is as long as the center of gravity of the truck remains within the border of the stability triangle the truck will no...

Страница 36: ...t is evenly distributed For example a load that is 48 in long has a horizontal load center of 24 in The further the load center is from the fulcrum the less stable the forklift Always make sure your l...

Страница 37: ...may affect the load center When the factory dealer or distributor installs attachments approved by Landoll a modified identification plate is attached to the truck The new plate identifies the type of...

Страница 38: ...ctrical panels Fire exits Emergency stop buttons Aisle ways Working in Hazardous Environments DANGER Chemical Hazards You should know the chemical characteristics of the substances you are moving In c...

Страница 39: ...such as stability and rated capacity information you need to know before you operate your Landoll forklift Your employer is to make training available to ensure that you are competent to safely opera...

Страница 40: ...Starting and Traveling Failure to follow this procedure will result in traction not being enabled 1 Make sure the LPG tank is properly mounted and connected Open tank valve slightly until pressure eq...

Страница 41: ...round 4 Place in neutral turn the Keyswitch to the OFF position and remove the key NOTE Make sure all accessories are off lights etc before you turn the Keyswitch to the Off position Setting the Forks...

Страница 42: ...to the truck ON and OFF and starts the engine Starter lockout prevents restart of running engine See Lock Out Tag Out on page 1 6 Drive Pedal The drive pedal is located on the floor to the right of th...

Страница 43: ...ver away from the operator near the front of the armrest is the side shift lever See Figure 4 4 Side shift is a standard function on Bendi B40i4 forklifts Pull it back to shift to the right push it fo...

Страница 44: ...nts Steering Wheel The steering wheel is equipped with a steering knob which should be held firmly with your left hand at all times See Figure 4 7 Steering Column CAUTION The steering column is adjust...

Страница 45: ...remaining in the tank LPG Tank Removal Use the following procedure to remove the LPG tank 1 Removable LPG tanks can be replaced indoors only if the lift truck is a minimum of 25 feet 8 meters from an...

Страница 46: ...f the fuel gauge Look at the fluid gauge and move the tank If the gauge needle does not move a new tank must be installed WARNING 2 Install the LPG tank in its bracket so that the alignment pin is in...

Страница 47: ...11 item 5 The following illustrations show standard 40 in x 48 in W x L pallets loaded on a rack with 96 in beams The arrow labeled with an S shows the direction you must turn the steering wheel Follo...

Страница 48: ...d 4 See Figures 4 11 and 4 12 5 Lift the forks to the required height and then level the forks using the tilt lever 6 Stop the forklift and turn the forks 90 using the steering wheel to align them wit...

Страница 49: ...you still are unable to get enough clearance drive forward and try the removal process again To get more clearance don t start turning the forks until you have backed out 8 in to 16 in Figure 4 14 In...

Страница 50: ...radient is 5 or less with a loaded Bendi B40i4 forklift and 8 or less if you are not carrying a load Always keep the load pointed uphill See Figure 4 18 Travel with the forks facing uphill whether you...

Страница 51: ...edge of the aisle opposite the drop off point Item 2 See Figure 4 20 2 For wide aisles straighten out the truck so it is 36 in to 48 in from the side of the aisle where the load is located Item 6 See...

Страница 52: ...until the load sits firmly on the rack Continue to lower the forks until they no longer support the load no load position See Figure 4 24 DANGER NOTE Do not tilt the mast back until the forks clear th...

Страница 53: ...a small amount of discharge could cause it to slowly lose the rest of its pressure rendering the extinguisher useless In Case of a Fire WARNING The following directions are for general use only intend...

Страница 54: ...4 16 F 808 R0 OPERATING THE B40I4 FORKLIFT Table provided for general use NOTES...

Страница 55: ...explained in HEADING AND PAGE Recommended service inspections are based on normal operating conditions If the truck is subject to severe or above normal operating conditions extreme temperatures exces...

Страница 56: ...Seat Switch Functioning properly Parking Brake Holds forklift in stopped position Drive Control Forward Reverse functioning smoothly Engine Air Cleaner Clean and check dust ejector Engine Belt Check...

Страница 57: ...ing of the base band and tread separation Correct defects as soon as possible 4 Flat spotting can occur from excessive heat a load left on the forks overnight or locking the brakes with excessive skid...

Страница 58: ...doors Operator Controls Lift Lower Control With the Keyswitch turned ON raise the mast The hydraulic motor should start running as soon as the control is moved out of the neutral position and stop as...

Страница 59: ...ubricant and dirt buildup from within the channels 3 Using a small brush paint a thin film of grease to the sides top and bottom of the side shift channel surfaces reachable with the mast in this posi...

Страница 60: ...Belt Slides Switch Check the seat covering for rips or cuts Check seat belt straps for cuts worn or frayed areas Make certain seat slides and adjustments lock in position Check that the seat belt is...

Страница 61: ...Recommended Lubricants See Table 5 1 below for recommended lubricants For specific areas to lubricate the forklift See Figure 5 5 Table 5 1 Lubrication Chart Name Lubrication Comments 1 Chain SAE40W...

Страница 62: ...5 8 F 808 R0 Figure 5 5 Lubrication Points...

Страница 63: ...13 KPH Lift Speed Loaded Unloaded 90 fpm 27 mpm 70 fpm 21 mpm Lower Speed Loaded Unloaded 60 fpm 18 mpm 90 fpm 27 mpm Mast Tilt Forward Reverse 3 3 Standard Forks ITA Class II 40 x 4 x 1 5 in 1016 x 1...

Страница 64: ...5 10 F 808 R0 Table provided for general use NOTES...

Страница 65: ...Document Control Revision Log Date Revision Improvement s Description and Comments 03 01 11 F 580 R1 Initial Release Joshua 11 02 16 F 580 R1 Hydraulic fluid change Joshua...

Страница 66: ...es Bendi Model B40i4 Narrow Isle Forklift Operator s Manual Re Order Part Number F 580 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 580...

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