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TABLE OF CONTENTS

SECTION

DESCRIPTION

PAGE NO.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

STANDARD SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-2

PRE-COUPLING OF SEMITRAILER AND TRACTOR . . . . . . . . . . . 3-3

3-3

COUPLING OF THE TRACTOR TO THE SEMITRAILER . . . . . . . . 3-4

3-4

CONNECTING TRACTOR SERVICES TO THE SEMITRAILER. . . . . 3-4

3-5

TRACTOR AND SEMITRAILER CHECK-OUT . . . . . . . . . . . . . . . . . 3-5

3-6

TOWING THE SEMITRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3-7

PARKING THE TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-8

UNCOUPLING TOWING VEHICLE FROM SEMITRAILER . . . . . . . . 3-9

3-9

TRAILER TILT LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

3-10

AXLE CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-11

SWINGOUT OUTRIGGER PLATFORM EXTENSION SET-UP
(OPTION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-12

PULL OUT EXTENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3-13

LOADING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-14

UNLOADING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3-15

WORK LIGHT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3-16

WINCH CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3-17

DOCK LEVELER CONTROL OPERATION (OPTION) . . . . . . . . . . 3-19

3-18

HYDRAULIC POWER SUPPLY ENGINE OPERATION (OPTION) . . 3-22

3-19

AIR RIDE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

3-20

BULKHEAD (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-21

REMOTE CONTROL (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

3-22

REAR IMPACT GUARD SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

3-23

ANTI-LOCK BRAKE SYSTEM (ABS) . . . . . . . . . . . . . . . . . . . . . . 3-28

3-24

COLD WEATHER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

3-25

HOT WEATHER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-2

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4-3

GOOSENECK, FRAME, AND DECK . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-4

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4-5

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4-6

SUSPENSION MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4-7

ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4-8

BRAKE SYSTEM MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-9

HUB AND DRUM MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 4-27

4-10

WHEEL BEARING LUBRICATION AND ADJUSTMENT. . . . . . . . . 4-29

4-11

TIRE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-12

WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-13

DOCK LEVELERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-14

CRANK LANDING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

iii

Содержание 600C Series

Страница 1: ...MODEL 600C SERIES SEMITRAILER OPERATOR S MANUAL 1900 North Street Marysville KS 66508 785 562 5381 F 477 0808 08 08...

Страница 2: ......

Страница 3: ...MODEL 600C SERIES SEMITRAILER OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Страница 4: ...olved in individual prob lems between you your dealer or Landoll Manufacturing To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C ar...

Страница 5: ...15 WORK LIGHT OPTIONAL 3 17 3 16 WINCH CONTROLS 3 17 3 17 DOCK LEVELER CONTROL OPERATION OPTION 3 19 3 18 HYDRAULIC POWER SUPPLY ENGINE OPERATION OPTION 3 22 3 19 AIR RIDE OPERATION 3 23 3 20 BULKHEAD...

Страница 6: ...ICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDI...

Страница 7: ...AVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 785 562 4893 SECTION 5 is a troubleshooting guide to aid in diagnos...

Страница 8: ......

Страница 9: ...62 000 LB 2 PAIR 62 000 LB 124 000 LB HYDRAULIC HOOKUP QUICK COUPLERS FLAT FACE 3 4 BODY SIZE MAXIMUM OPERATING PRESSURE 2500 PSI OPERATING FLOW 17 GPM ELECTRICAL HOOKUP 7 WAY CONNECTOR AIR HOOK UP C...

Страница 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Страница 11: ...O Ring ORS O Ring Boss ORB 4 11 12 10 12 14 16 5 15 16 18 20 6 18 20 18 20 24 26 8 38 42 32 35 50 60 10 57 62 46 50 72 80 12 79 87 65 70 125 135 14 160 180 16 108 113 92 100 200 220 20 127 133 125 140...

Страница 12: ......

Страница 13: ...er gency line drops below 50 psi This may be done within the truck using the trailer parking emergency valve or by disconnecting the emergency glad hands 3 1 3 Air Brake System The air brake system of...

Страница 14: ...3 2 Figure 3 1 Front Trailer Terminology Figure 3 2 Rear Trailer Terminology...

Страница 15: ...he hydraulic operated landing gear then connect the tractor hydraulic lines or start the semitrailer hydraulic power en gine Use the TRAILER TILT lever See Section 3 9 or hydraulic landing gear See Se...

Страница 16: ...coupling failure repair before continuing and repeat Section 3 3 3 and 3 3 4 3 3 5 Check that the towing vehicle couples securely to the semitrailer before setting tow ing vehicle and semitrailer park...

Страница 17: ...ith a pin in fully retracted position 3 5 2 The optional HYDRAULIC LANDING GEAR lever is located on the left side En gine Control Panel See Figure 3 11 It has three positions RETRACT In this position...

Страница 18: ...3 6 WINCH CLUTCH AND TENSION CONTROL LEVER LEVER AXLE CONTROL LEVER TRAILER TILT WINCH HYDRAULIC m139521 op Figure 3 4 Hydraulic Controls...

Страница 19: ...The hinged in the middle configuration of the tractor and semi trailer load and weight effect performance Turn ing passing acceleration braking stopping and backup require special considerations When...

Страница 20: ...S BEFORE MOVING FAILURE TO CHECK CAN LEAD TO SERIOUS PERSONAL IN JURY OR DEATH TO OTHERS OR DAMAGE TO PROPERTY 3 6 5 Backing should be done with care Tail overhang semitrailer length and allowable spa...

Страница 21: ...extend legs until the hole in inner leg lines up with the hole in the outer leg Secure each leg by inserting a pin 3 8 3 Disconnect the emergency and service air lines and attach them to the tractor...

Страница 22: ...TFORM EXTENSION SET UP OPTION See Figure 3 5 3 11 1 Unlatch and fold out swing out outrig gers 3 11 2 Unlatch pull out extension by pulling spring loaded latch pin Slide extension out until it latches...

Страница 23: ...ded posi tion and trip lock pin to secure WARNING 1 DO NOT OVERLOAD EXTENSIONS OVERWIDTH RATINGS ARE GIVEN IN STANDARD SPECIFICATIONS 2 DO NOT SECURE LOAD TO OVER WIDTHS OR UNDERCARRIAGE SE CURE LOAD...

Страница 24: ...13 3 Start operation of hydraulic power sys tem If the hydraulic engine package is in stalled start and warm up engine following engine operating instructions in Section 3 18 Read engine operator s ma...

Страница 25: ...ING GEAR RAISED OFF THE GROUND BEFORE OPERATING 2 DO NOT EXCEED THE GROSS AXLE WEIGHT RATINGS FOR ANY AXLE ON YOUR VEHICLE THE COMBINED WEIGHT OF THE SEMITRAILER AND CARGO MUST NOT EXCEED THE GROSS VE...

Страница 26: ...3 14 Figure 3 7 Steps for Loading and Unloading...

Страница 27: ...ke sure load is still at correct posi tion to get correct weight distribution on king pin and the trailer axles secured with appro priate load tiedowns 3 14 5 Using the AXLE CONTROL lever See Section...

Страница 28: ...oad from movement while semitrailer is tilted to low load angle before tilting the semitrailer 3 14 11 Before returning the semitrailer to transport position insure that there is suffi cient distance...

Страница 29: ...ONTROL PROPERTY DAMAGE INJURY OR DEATH CAN RESULT 3 FAILURE TO LEAVE AT LEAST FIVE WINCH CABLE WRAPS ON THE WINCH CABLE SPOOL COULD ALLOW THE CABLE TO COME OFF THE SPOOL RESULTING IN SERIOUS PERSONAL...

Страница 30: ...The 12 000 lb WINCH CLUTCH HANDLE has two positions See Figure 3 8 DISENGAGE When the handle is placed is this po sition the winch is disengaged This allows the spool to free wheel and the winch is no...

Страница 31: ...To release push lockring upward Free spool tension is applied by adjustable spring load on the cable Free spool tension can be adjusted if desired for more or less free spool tension e The 30 000 lb W...

Страница 32: ...3 20 Figure 3 10 Dock Leveler Operation...

Страница 33: ...sition there is no effect on either cyl inder OUT When the control for either cylinder is pulled out away from the center of the semitrailer the corresponding dock leveler cylinder extends and trailer...

Страница 34: ...CAUTION IF THE HYDRAULIC FLUID LEVEL IS LOW DURING OPERATION THE SEMI TRAILER MAY NOT OPERATE COR RECTLY RESULTING IN DAMAGE TO THE SEMITRAILER 3 18 2 The ENGINE IGNITION SWITCH is lo cated on the en...

Страница 35: ...BLACK SMOKE FROM THE EXHAUST AND A ROUGH ENGINE INDICATE OVERCHOKING 3 18 9 To adjust the speed turn the throttle control in or out as needed until the engine runs smoothly at a speed capable of with...

Страница 36: ...SE EXCESSIVE TIRE WEAR 3 19 4 Different tractor fifth wheel heights may affect proper operation of the triple axle sus pension air system In the event front and rear axle suspension air bags are not i...

Страница 37: ...transmitter s Red LED also blinks once every second if the batteries are low and need to be replaced 3 21 4 Address programming There are over 64 000 different addresses identities for each transmitt...

Страница 38: ...3 26 Figure 3 14 Rear Impact Guard and Antilock Brake System...

Страница 39: ...ce and energy absorption requirements for the guard A DOT decal certifies that the guard meets FMVSS No 223 and 224 standards The decal is placed and must remain at all times on the forward fac ing su...

Страница 40: ...also not be used to power any additional electrical devices while the semitrailer is moving forward However additional devices such as re mote controls may be powered from the auxiliary circuit while...

Страница 41: ...dically check drain holes in the bot tom of the relay valve for trailers with air brakes and storage compartments They must be open at all times to avoid moisture en trapment 3 25 HOT WEATHER OPERATIO...

Страница 42: ......

Страница 43: ...or signs of pending failure Damaged or broken parts must be repaired or replaced at once Deter mine the cause of any binding or hydraulic leakage at once Correct the problem before using the tractor...

Страница 44: ...CRANKCASE 6 TILT CYLINDERS 3 LANDING GEAR 3 CABLE ROLLERS 3 KINGPIN PLATE HINGE AND LATCH 3 WINCH 12 000 LB ONLY 3 WINCH GEAR CASE 2 WINCH CABLES 4 PIVOT PIN 3 HUB OIL 5 DOCK LEVELER 3 600c lube point...

Страница 45: ...4 3 CAMSHAFT BUSHINGS SLACK ADJUSTERS 3 CENTRALIZED GREASE LOCATION CENTRALIZED GREASE SYSTEM 600c lube points p2 Figure 4 2 Lubrication Points 2 of 3...

Страница 46: ...4 4 CAMSHAFT BUSHINGS SLACK ADJUSTERS 3 CENTRALIZED GREASE SYSTEM CENTRALIZED GREASE LOCATION 600c lube points p3 Figure 4 3 Lubrication Points 3 of 3...

Страница 47: ...se degreasing solution off with cold water c Inspect semitrailer for cause of any reported troubles WARNING PAINT THINNER AND OTHER SOL VENTS ARE FLAMMABLE AND TOXIC TO EYES SKIN AND RESPIRATORY TRACT...

Страница 48: ...IDE SUSPENSION I T I T UNDERCARRIAGE ROLLERS L 3 c HYDRAULIC OIL I I R 1 c HYDRAULIC FILTER R R HOSES Inspect Replace as needed I I R WINCH GEAR CASE I I 2 c I Inspect R Replace T Tighten Adjust Torqu...

Страница 49: ...ENT X CHANGE OIL X CHECK SPARK PLUG CONDITION AND GAP X REMOVE COOLING SHROUDS AND CLEAN COOLING AREAS X CHANGE OIL FILTER X NOTE PERFORM THESE MAINTENANCE PROCEDURES MORE FREQUANTLY UNDER EXTREMELY D...

Страница 50: ...nspect seals seal wiping surfaces bearing caps and bearing cones for wear pitting chipping or other damage 4 3 GOOSENECK FRAME AND DECK 4 3 1 Repairing Structural Defects If any structural defect is f...

Страница 51: ...ock leveler valve for Single Pair Dock Leveler 62 000 lb Dock leveler flow bypass regula tor must provide 6 0 gallon per minute to dock leveler valve for Double Pair Dock Leveler 124 000 lb d Hydrauli...

Страница 52: ...RONT OF TRAILER MARKER SLOPE LEFT DS5 MARKER SLOPE RIGHT DS6 MARKER LEFT TURN DS7 MARKER RIGHT TURN DS8 MARKER MID LEFT DS9 MARKER MID RIGHT DS10 MARKER REAR LEFT DS11 MARKER REAR RIGHT DS12 ABS WARNI...

Страница 53: ...XLE BACK OUTPUT BROWN WINCH IN OUTPUT BLUE WINCH OUT OUTPUT GREEN TILT UP OUTPUT WHITE TILT DOWN OUTPUT BLACK GROUND RED POWER 9 TO 30 VDC 9 TO 30 VOLT WINCH OUT L1 WINCH IN L2 AXLE AHEAD L3 AXLE BACK...

Страница 54: ...RED DS18 RIGHT STOP TAIL RED DS19 LICENSE PLATE LIGHT RED DS20 IDENTIFICATION RIGHT RED DS21 IDENTIFICATION LEFT RED DS22 IDENTIFICATION CENTER RED DS23 CONTROL PANEL DS24 ENGINE PANEL DS25 WORK LIGH...

Страница 55: ...res 4 7 and 4 9 for Tandem and Triple Axle Air Ride Suspension drawings b Physically check all nuts bolts and air line fittings for proper torque see torque chart be low AIR SUSPENSION TORQUE CHART Si...

Страница 56: ...4 14 Figure 4 7 Tandem Axle Air Ride Suspension System Figure 4 8 Air Ride Height Adjustment...

Страница 57: ...e adjusting blocks This will allow the control arms to oscillate approxi mately 1 Reconnect the linkages Torque to 24 48 inch lbs e Retighten the 1 4 adjusting lock nuts at the adjusting blocks to 24...

Страница 58: ...4 16 Figure 4 9 Triple Axle Air Ride Suspension System...

Страница 59: ...negative camber align ment can be checked as follows a Remove wheel hub and bearing assem blies b Place a 3 point axle gauge against the front side of the axle and adjust each axle gauge point to the...

Страница 60: ...les must be replaced immediately b Air Ride Suspension Axles The air ride suspension is aligned and ad justed at the factory and it should not be necessary to align the axles If however it does become...

Страница 61: ...4 19 Figure 4 11 Checking Axle Alignment Figure 4 12 Examples of Camber...

Страница 62: ...ily A drain cock on the bottom of each air reservoir vents the tank to drain collected water and oil If held open air pressure in the tanks is relieved causing the emergency or parking brakes to be ap...

Страница 63: ...4 8 2a 2 Position the inlet ports by loosening the service chamber clamp bands and rotating center housing such that ports are located according to alignment marks made during disassembly then retight...

Страница 64: ...ve anchor pins and brake shoes 6 Remove brake return springs 7 Remove camshaft lock ring spacer washer and camshaft 8 Remove roller pin retainers 9 Remove roller pins and rollers from shoes 10 Remove...

Страница 65: ...4 23 Figure 4 15 Axle and Brake Assembly...

Страница 66: ...15 1 Install new anchor pin bushings camshaft bushing and camshaft seals into the spider IMPORTANT WHEN INSTALLING CAMSHAFT SEALS THE SEAL ON THE SLACK ADJUSTER SIDE IS FAC ING INTO SPIDER THIS ALLOW...

Страница 67: ...4 Make a full service brake application On release allow sufficient time for brake to fully retract During the brake release observe rotation of the adjustment hex attach a wrench on the hex to make t...

Страница 68: ...ove the clevis pointer adjust clevis CCW for alignment If the guide pointer is below the clevis pointer adjust clevis CW for alignment 8 Reposition clevis until the guide pointer aligns with the clevi...

Страница 69: ...n b When resurfacing a drum allow at least 0 040 inches under the maximum diameter for additional wear WARNING TURNING A BRAKE DRUM BEYOND 0 040 INCHES UNDER THE MAXIMUM DIAMETER WILL RESULT IN A WEAK...

Страница 70: ...bricant will not adhere to surfaces wet with solvent i Place the drum over the hub and brake shoes being careful not to damage the threads on the studs See Figure 4 17 Make sure the drum seats flat ag...

Страница 71: ...rs first 4 10 1 Adjustment a With a drain pan under the hub cap remove the hub cap assembly allowing oil to drain b Lift the wheel off of the ground c Adjust slack adjuster to eliminate brake drag dur...

Страница 72: ...from be tween duals 4 11 2 Tire Matching Both tires on the same spindle must be the same size in order to properly distribute the load and braking forces between them The tire must be mounted on a rim...

Страница 73: ...outer tire are ac cessible d Install the flange nut and tighten to 50 foot pounds using the sequence in Figure 4 22 Then tighten to full torque of 450 to 500 ft lbs e Torque will drop after the first...

Страница 74: ...ulic lines and fittings for leaks and worn spots Replace any defective lines and fittings e Check for loose bolts and nuts 4 13 2 Disassembly Assembly Procedure When disassembling and reassembling the...

Страница 75: ...4 33 Figure 4 23 Dock Leveler Leg Assembly...

Страница 76: ...odically lu bricate to maintain satisfactory performance a Lube both legs through grease fittings pro vided in the legs two times a year or as re quired b Lube two speed gears through the grease fitti...

Страница 77: ...4 35 Figure 4 24 Crank Landing Gear Assembly...

Страница 78: ...and the two gears are engaged prop erly i Check for proper shimming Proper shim ming achieved when the shafts turn freely and there is no more than 1 16 gap between the shims and the outer leg when s...

Страница 79: ...eplace wire Ground wire loose clean and tighten ground LIGHTS FLICKERING Wires shorted or loose locate insulate replace or tighten Grounding through fifth wheel locate broken ground wire tractor or se...

Страница 80: ...le alignment Overload loads are above rated tire capacity DO NOT load above rated tire capacity SHOULDER TREAD WEAR ONE SHOULDER Axle damage straighten or replace axle Axles not parallel check axle al...

Страница 81: ...ITRAILER TRACKING PROB LEMS TRACKS TO ONE SIDE Axle alignment re align axle TRACKS TO EITHER SIDE Broken or bent springs or equalizers replace defective parts Axles not parallel realign axles AIR RIDE...

Страница 82: ...Brake drum distortion replace drum Broken brake chamber spring replace spring Brake chamber pushrod binding re align brake chamber bracket Air brake line loose or broken tighten or repair UNEVEN BRAK...

Страница 83: ...KES GRABBING Grease on brake linings reline brakes Brake rigging binding align brakes or replace bent parts Defective brake valve on tractor repair or replace valve Defective relay emergency valve rep...

Страница 84: ...distorted or over machined drums Also check for operating conditions or loads that create severe or excessive brake applications BRAKES PULL TO EITHER SIDE Drums of different diameters replace with d...

Страница 85: ...Check for cause of wear Leakage check all components and relief valve for proper set tings Excessive load check unit specifications for load limits Slipping or broken pump drive repair or replace coup...

Страница 86: ...replace clean or add oil as needed Water in oil replace oil Air leaks check suction line and component seals for suction leaks Replace defective parts NOISY PUMP Low incorrect foamy oil replace clean...

Страница 87: ...harness connection to tractor No air supply to solenoid Check hydraulics connections 5 8 DOCK LEVELER HYDRAULICS For maintenance procedures see Section 4 13 SYMPTOM PROBLEM REMEDY FAILS TO LIFT SEMITR...

Страница 88: ...NOTES 5 10...

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