STEP 5: INSTALL SMOKER CHAMBER CHARCOAL GRATE
Place the smoker chamber charcoal grate frame on the bottom of
the smoker chamber. Hook the (4) stainless steel eyes onto each of
the frame corners. Place the 15" x 28" porcelain grate onto the
frame.
STEP 6: INSTALL CRANK FOR CHARCOAL GRATE
Place the crank onto the charcoal grate rod, making sure the
crank is mounted flush with the rod. Secure the crank to the
rod by tightening the allen bolt in the crank.
STEP 7: INSTALL COOKING CHAMBER GRATES
Place (2) 15" x 16 1/2" porcelain grates onto the support
strips located at the top of the smoker chamber.
STEP 1: INSTALL WHEEL AXLE AND WHEELS
Secure (1) lock nut to one end of the axle. Slide (1) washer and
(1) 8" wheel onto free end of axle. Install axle through the holes
on the left side legs. Slide (1) 8" wheel and (1) washer onto
open end of axle. Secure with (1) lock nut.
ASSEMBLY INSTRUCTIONS
Page 3
COOKING CHAMBER
CHARCOAL GRATE
SKU 590115
BLACK DOG 28 GRILL
STEP 8: INSTALL DOOR AND ASH TRAY HANDLES
Attach (1) wood handle to each of the front doors and ash
tray using (2) bolts, (2) aluminum spacers and (2) hex nuts
for each handle. Tighten securely.
STEP 9: INSTALL DOOR LATCH
Install the door latch onto the right door with (1)
hexbolt and (1) hexnut. Do not overtighten, tighten
only enough to allow latch to move. Install as
shown in STEP 9.
STEP 2: INSTALL ASH TRAY BOTTOM SUPPORT
Enlist help to carefully turn the grill assembly upside down as
shown in STEP 2. Use cardboard from the shipping carton to
protect the grill from the ground. Install the ash tray bottom
support to the frame with (8) bolts as shown in STEP 2A.
Tighten all bolts securely.
STEP 3: INSTALL ASH TRAY
Enlist help to carefully turn the grill assembly
back onto its feet. Insert the ash tray in the
opening as shown in STEP 3.
STEP 4: INSTALL SIDE SHELF
Align the side shelf pins with the frame and push
the side shelf until it is flush with the frame. SEE
STEP 4. Install the (2) long bolts first and the (4)
short bolts on the insides of the frame. Start all
bolts, align the shelf with the grill assembly and
then tighten all bolts securely. See STEPS 4A, 4B.
ASH TRAY
STEP 3
STEP 1
BOLT
ASH TRAY BOTTOM
SUPPORT PANEL
STEP 2A
SIDE SHELF
STEP 4
COOKING CHAMBER
CHARCOAL GRATE
FRAME
STEP 5
SHORT
BOLTS
LONG
BOLTS
SHORT BOLTS
2 PER SIDE
LONG BOLTS
STEP 4A
CRANK HANDLE
WIRE HANDLE
STEP 6
ROD
DOOR LATCH
DOOR
HANDLES
STEP 4B
ASH TRAY HANDLE
STEP 8 & 9
STEP 2
