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8.780-001.0 • Xpert HD-DD-PD-DA-RG • Rev. 07/13

13

 PRESSURE 

W

ASHER  

T

roub

leshooting  Guide

PROBLEM

POSSIBLE CAUSE

SOLUTION

ENGINE OPERATES 
FOR 15 MINUTES 
THEN STOPS

Not enough gas or engine oil

Fill tank with gas. Check oil level.

Vapor lock developed by heat of day

Keep gas tank full to avoid vapor locking.

Obstruction in fuel fi lter

Clean or replace fuel fi lter.

ENGINE LACKS 
POWER

Dirty air fi lter

Replace air fi lter.

ENGINE FALTERS

Choke is opened too soon

Move choke to halfway position until engine 
runs smoothly.

WATER DRIPPING 
FROM UNDER PUMP

Piston packing worn

Call local distributor.

O-Ring plunger retainer worn

Call local distributor.

Cracked piston

Call local distributor.

OIL DRIPPING

Oil seal worn or damaged

Call local distributor.

WATER LEAKING 
FROM PUMP 
PROTECTOR

Spray gun closed with machine 
running 5 minutes or longer

Open spray gun or turn off machine.

Excess water supply pressure

Place a pressure regulator at end of 50' 
garden hose.

NO DETERGENT

Detergent suction tube not properly 
connected to machine

Check connection.

Detergent is too thick

Dilute detergent. For best results, use 
manufacturers detergent.

Detergent fi lter valve is at lowest 
setting

Set detergent fi lter valve to a higher setting.

Filter on detergent suction tube is 
clogged

Run warm water through fi lter to remove 
debris.

Damaged or clogged detergent suc-
tion tube

Remove obstruction or replace detergent 
suction tube.

A high pressure nozzle is attached.

Replace with black detergent nozzle. 

Discharge nozzle is obstructed

Blow out or remove debris with fi ne needle.

GARDEN HOSE 
CONNECTION 
LEAKS

Loose fi ttings

Tighten fi ttings.

Missing/worn rubber washer

Insert new washer.

SPRAY WAND 
LEAKS

Spray wand not properly attached

Slide the spray wand into the gun. Turn the 
wand collar clockwise onto the spray gun 
threads until tight.

Broken o-ring

Call local distributor and order an o-ring.

PUMP IS NOISY

Pump is sucking air

Check that hoses and fi ttings are air tight. 
Turn off machine and purge pump by 
squeezing trigger gun until a steady fl ow of 
water emerges through nozzle. 

TROUBLESHOOTING

Содержание DA-354039

Страница 1: ...PERT HD 3 8 35 P XPERT HD 3 5 40 P 1 107 108 0 1 107 219 0 PD4 35324 PD4 40324 1 107 096 0 1 107 220 0 DA 383539 DA 354039 1 107 102 0 1 107 218 0 DD 383537 DD 354037 1 107 137 0 1 107 221 0 RG 364037 1 107 237 0 SERVICE MANUAL ...

Страница 2: ......

Страница 3: ...xploded View 4 Exploded View Parts List 5 S 3 Pump and Parts List 7 8 K4000 Pump and Parts List 9 UU1 Universal Unloader Exploded and Parts List 10 VBA Unloader Exploded and Parts List 11 Troubleshooting 12 13 Preventive Manteinance 14 Oil Change Record 15 ...

Страница 4: ...ev 07 13 PRESSURE WASHER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 7 8 10 10 5 1 11 57 3 13 55 56 12 50 29 17 16 18 19 20 21 25 25 26 27 24 24 23 30 31 32 54 28 19 22 33 34 34 35 36 37 38 39 40 43 44 49 42 41 45 46 47 48 2 K4000 Pump ...

Страница 5: ... 1 RG Model ITEM PART NO DESCRIPTION QTY 17 8 750 247 0 Trigger Gun Model M407 All models except RG 1 9 112 017 0 AL5 Gun 4000 PSI RG Model 1 18 8 783 040 0 Wand 44 With Side Grip 1 All models except RG 9 112 527 0 Lance Al Quick Connect Male 4000 PSI RG Model 1 19 9 104 030 0 Quick Connect Nozzle Kit 1 040 3500psi RG Models 9 802 295 0 Nozzle 0003 Red 1 9 802 296 0 Nozzle 0015 Yellow 1 9 802 297 ...

Страница 6: ...ick Start Guide 1 1 All models except RG 9 138 423 0 Quick Instruction Guide RG Model 1 47 8 750 809 0 Label Operator Warnings 1 All models except RG 8 783 035 0 Label Operation Warnings RG Model 1 48 8 783 036 0 Label Warning Pictogram 1 All models except RG 49 8 783 038 0 Label Universal DB Rating 1 Ear Protection Trilingual All models except RG 50 9 802 216 0 Injector Chem Non Adj 1 3 5 GPM 0 0...

Страница 7: ... 193 0 O Ring Ø2 62 x 20 29 6 14 9 802 928 0 Valve Plug 6 15 9 802 938 0 Manifold Stud Bolt 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug 3 8 2 23 9 803 201 0 Washer M6 x 16 4 24 9 802 939 0 Hexagonal Screw 9 25 9 803 184 0 Closed Bearing Housing 1 ITEM PART NO DESCRIPTION QTY 26 8 717 225 0 O Ring Ø 2 62 x61 6 1 27 9 802 914 0 Snap Ring 1 28 9 803 168 0 Do...

Страница 8: ...ng Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring Ø 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part available in kit See below REPAIR KIT NUMBER 8 725 358 0 8 725 359 0 8 933 023 0 9 802 603 0 9 802 609 0 KIT DESCRIPTION Plunger U Seal 15mm Complete U Seal Packing 15mm Plunger 15mm Complete Valve Plunge...

Страница 9: ...Ring seal 8 0 x 1 0 1 22 6 363 067 0 O Ring seal 92X2 NBR 70 1 ITEM PART NO DESCRIPTION QTY 23 9 139 358 0 Spare Part of Piston Set With 3 pc 1 24 6 362 390 0 O Ring seal 15 6 X 1 78 1 25 9 134 019 0 Male Adapter 1 26 9 181 005 0 Filter Seal Hose Connector 1 27 9 155 013 0 Female Hose Connector 1 28 9 135 013 0 Piston Guide 4000 psi 1 29 6 365 340 0 Grooved ring 14X22X5 7 3 30 9 182 356 0 Spacer 3...

Страница 10: ...8 18 UNF D 1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D 1 20 O Ring 6 75 x 1 78 BN80 A D 1 21 Spring Seat C D 2 22 Plunger Spring B 1 23 8 917 699 0 Banjo Bolt 1 2 Short 1 8 917 700 0 Banjo Bolt 1 2 1 4 NPT Short 1 24 8 917 698 0 Banjo Bolt 3 8 Short ...

Страница 11: ...14 0 Connector Female 1 14 O Ring A B 1 15 Spring B 1 16 Poppet B 1 ITEM PART DESCRIPTION KIT QTY 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 919 0 Banjo Bolt 3 8 Solid Cap 1 19 9 803 920 0 Banjo Bolt 1 2 w 1 4 Pilot 1 20 9 803 921 0 Seal Washer 1 2 2 21 Plate C 1 22 Spring C 1 23 8 933 021 0 Set Screw 1 24 9 803 925 0 Nut 1 25 9 803 926 0 Brass Handle 1 26 8 706 865 0 Plug 1 4 Countersunk 1 Kit A 8...

Страница 12: ...e Pump sucking air inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water on full force Check garden hose for kinks leaks or blockage PRESSURE LOW AFTER PERIOD OF NORMAL USE Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve ENGINE WILL N...

Страница 13: ...50 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter valve is at lowest setting Set detergent filter valve to a higher setting Filter on detergent suction tube is clogged Run warm water through filter to remove debris Damaged or clogged detergent su...

Страница 14: ...ozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular prevent...

Страница 15: ...Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil All Models except RG and engine oil level before first use of your new pressure washer ...

Страница 16: ...Form 8 780 001 0 Xpert HD DD PD DA RG Revised 07 13 Printed in U S A or Mexico ...

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