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Land Pride ZXT54 Series, Руководство оператора

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55

Section 8: Troubleshooting

7/30/12

ZXT54 & ZXT60 Pro Zero Turn Mowers   357-271M

Table of Contents

Overheating

Air intake screen or cleaning fins clogged Clean screen and fins

Not operating engine at rated speed

Increase engine speed to 3600 rpm

For additional causes

See engine manual

Low oil pressure
(Indicated by oil light on while
engine is running.)

Low oil level

Add oil

Oil diluted or too light

Change oil and check for source of
contamination

High oil consumption

Numerous

See your dealer

Mower jerky when starting or
operates in one direction only

Steering control linkage needs
adjustment

Adjust linkage See “Steering Adjustments” on
page 22

Hydro-drive faulty

See your dealer

Hydraulic system operates hot

Hydro-drive faulty

See your dealer

Not operating engine at rated speed

Increase engine speed to 3600 rpm

Mower creeps when steering
control levers are in neutral

Steering linkage needs adjustment

Adjust linkage See “Steering Adjustments” on
page 22

Mower circles or veers in one
direction

Steering linkage needs adjustment

Adjust linkage See “Steering Adjustments” on
page 22

Hydro-drive faulty

See your dealer

Mower creeps in park

Steering linkage needs adjustment
Park brakes worn or out of adjustment

Replace or adjust as required
See “Steering Adjustments” on page 22 and
“Park Brake Adjustment” on page 29.

Parking brakes will not hold on
slopes of 15 deg. or less.

Park brakes worn or out of adjustment

Replace or adjust as required
See “Park Brake Adjustment” on page 29

Symptoms

Probable Causes

Suggested Remedies

Содержание ZXT54 Series

Страница 1: ...nit Read the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Copyright...

Страница 2: ...y Start Interlock System 16 Driving the Mower 16 Moving Mower with Stalled Engine 18 Safe Operating Instructions 18 General Operating Information 21 Section 3 Adjustments 22 Torque Values 22 Steering...

Страница 3: ...ardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes ca...

Страница 4: ...buildup of grease oil or debris Remove all tools and unused parts from mower before operation Keep Riders Off Machinery Riders obstruct the operator s view they could be struck by foreign objects or...

Страница 5: ...itable hearing protection such as earmuffs or earplugs Operating equipment safely requires the full attention of the operator Avoid wearing radio headphones while operating machinery These are common...

Страница 6: ...g repair requires safety labels to be affixed to the replaced component as specified by Land Pride When ordering new components make sure the correct safety labels are included in the request 4 Refer...

Страница 7: ...ant Safety Information 7 30 12 ZXT54 ZXT60 Pro Zero Turn Mowers 357 271M Table of Contents 838 307C Warning Moving Parts 25863 838 833C Warning Fuel Imbedded in Fuel Tank 838 310C Warning General 2586...

Страница 8: ...nformation ZXT54 ZXT60 Pro Zero Turn Mowers 357 271M 7 30 12 Table of Contents 838 815C Warning Rollover Hazard 25864 838 306C Warning Do not operator without deflector 25864 838 308C Warning Rotating...

Страница 9: ...ero Turn Mowers 357 271M Table of Contents 25872 838 444C Danger Muffler Hot Both Sides of Engine Floor platform Pulley Shields have been removed to show decals 25866 818 543C Danger Guard Missing 3 P...

Страница 10: ...the machine Application The Land Pride ZXT Pro Commercial Class Mower has mowing applications on farms ranches large estates rural acreages school campuses theme parks sports complexes municipal park...

Страница 11: ...ng actions are suggested 1 Discuss the matter with your dealership service manager making sure he is aware of any problems you may have and that he has had the opportunity to assist you 2 If you are s...

Страница 12: ...re with attached hairpins 4 Install locking knobs 1 and hand tighten Hitch Plate Assembly Refer to Figure 1 3 A hitch plate 1 is supplied with the mower and is shipped turned around backwards and moun...

Страница 13: ...rks can cause a battery gas explosion which can result in personal injury Connect black negative battery cable to the battery s negative post with 1 4 20 x 3 4 GR5 hex head serrated screw flat washer...

Страница 14: ...25 22 15 23 23 1 Control Panel See Figure 2 2 on page 13 2 Battery Located under the seat 3 Control Levers 4 Deck Height Indicator 5 Discharge Chute Guard 6 Right Deck Cover Guard 7 Left Deck Cover G...

Страница 15: ...ocedures Page 12 Lubricate mower as needed Refer to Lubrication Page 47 Check mower safety start interlock system daily prior to operation Page 16 Check mower initially and periodically for loose bolt...

Страница 16: ...Levers Refer to Figure 2 4 Figure 2 5 on page 14 The control levers are used to steer accelerate decelerate stop and change direction of travel Always move both control levers to neutral and OUT befo...

Страница 17: ...e sure safety start interlock system is operating properly Refer to Safety Start Interlock System on Page 16 5 As soon as engine begins to run check to make certain oil warning light is off If not sto...

Страница 18: ...op engine from running when becoming unseated However the engine will stop running if the operator gets off the seat with one or both control levers IN or if the blade engagement switch is ON IMPORTAN...

Страница 19: ...to stop Ref Frame 2 Spread both control levers fully apart and engage park brake Ref Frame 1 To Steer Refer to Figure 2 7 To Steer Straight While Traveling Forward Ref Frame 3 Push control levers for...

Страница 20: ...deck or attempt to make any adjustments to the mower deck while the engine is running or when the blades are engaged Mower blades rotating at a high speed cannot be seen and are located very close to...

Страница 21: ...id entanglement Clothing should be snug fitting buttoned and tucked in the trousers Do not leave mower unattended with engine running Always operate mower with belt guards installed Do not leave pulle...

Страница 22: ...ractice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation Sharp depressions or raised obstacles such as gutters or curbs should not be di...

Страница 23: ...y and you will slow down coming to a stop when you reach the neutral position Now slowly pull the levers back toward your body past neutral position The mower will reverse direction and increase in sp...

Страница 24: ...nd should not be attempted by unskilled personnel Consult your Land Pride service center when assistance is needed Torque Values WARNING Particular attention must be given to tightening the drive whee...

Страница 25: ...2 2 1L Control Lever Adjustable Stops The control lever stops are designed to do two things First and most important they must be adjusted to protect the pumps from bottoming out internally Second th...

Страница 26: ...t when the control lever is fully stroked in either direction 25877 Front Ball Studs Steering Dampener Spring Housings IMPORTANT Do not make adjustment to lower control levers since they are already a...

Страница 27: ...nt Refer to Figure 3 5 on page 24 The seat can be adjusted forward or rearward to a suitable distance that is comfortable for operating the deck lift pedal Move seat adjustment latch located under the...

Страница 28: ...3 4 24562 Deck Leveling Height Adjustments The mower deck has three areas that may need to be checked occasionally and adjusted if needed Deck Leveling Adjustments Cutting Height Settings Anti Scalp...

Страница 29: ...ge bar 6 See deck height indicator 7 to locate 3 hole Refer to Figure 3 11 Figure 3 12 12 Turn adjusting nut 2 against deck lift block 1 until front deck lift chain 14 on the left side is tight and de...

Страница 30: ...of the deck should be 3 above ground level with deck height adjusting stop 5 set at 3 1 4 cutting height If not readjust deck height adjusting nut 2 as follows 1 Loosen jam nut 3 and back it away fro...

Страница 31: ...NT Pulling forces of 30 lbs and higher can damage wheel motors Set Screw Park Brake Knob Park Brake Lever 25985 Lock Front Axle Pivot Refer to Figure 3 17 1 Park all four wheels on a flat level surfac...

Страница 32: ...omfortable during those sunny afternoons Snow Plow Refer to Figure 4 2 Get more use from your Zero Turn Mower by attaching a front mount snow blade Available in 60 and 72 widths this blade easily atta...

Страница 33: ...osition the striping rollers at different heights or fully up to not stripe at all Also the lever can be set to float so that the striping rollers can follow the contour of the land Mulching Kit Refer...

Страница 34: ...f they work loose or are loosened to make cable adjustments See engine owner s manual for all other engine torque values Choke and Throttle Cable Clamp Screws Figure 5 1 30385 Tighten Choke and Thrott...

Страница 35: ...lumn or annually whichever comes first Maintenance Schedule Service at Intervals Indicated Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 500 Hrs Refer to Page Clean mower Deck Engine Coo...

Страница 36: ...ipstick Honda Kawasaki RH side Briggs Stratton LH side 14 Engine Oil Drain Plug Under oil fill dipstick 15 Engine Oil Filter Honda only 16 Engine Oil Cooler Honda Only 17 Engine Air Cleaner 18 Fuel Fi...

Страница 37: ...re 5 4 Bottom view of Mower Deck Not Shown Figure 5 5 25872 29 28 28 24 27 26 22 21 18 17 16 15 14 13 20 20 19 23 Left Side Right Side 31 30 31 30 Pulley Guard See Figure 5 2 Pulley Guard See Figure 5...

Страница 38: ...ith clean water and call a physician immediately Acid will also damage clothing WARNING Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery...

Страница 39: ...Hydraulic Oil and Filter Change Each hydraulic pump has its own independent oil system Therefore each pump will require new hydraulic oil and oil filter It is best to change oil soon after using the...

Страница 40: ...eep out through the fuel tank vent system When finished screw cap back on tight EPA compliant caps will make a clicking noise and ratchet action that can be heard and felt when tight Wipe up any spill...

Страница 41: ...operation Crankcase dipstick and engine oil fill tube are located at the rear of the machine Mower must be sitting level when checking oil Refer to engine manual and maintenance schedule for oil reco...

Страница 42: ...s cracked torn stays open or is missing See also Burp Valve Information on page 41 5 Kawasaki only Install new Inner element into the new outer element as shown in Figure 5 16 6 Honda Kawasaki Install...

Страница 43: ...ister and properly seated on both ends to prevent dirt from entering the engine Damaged Air Filtering System A damaged air filtering system occurs from mishandling of the filter element and operating...

Страница 44: ...will relieve the tension on the tension idler spring 6 7 Pull tension idler 5 to the left of the machine to provide maximum belt clearance 8 Remove existing deck drive belt 3 9 Route new deck drive be...

Страница 45: ...pulley 5 Tension idler 6 Tension idler spring 7 Deck belt idler 8 Idler arm 9 Over center tensioner 10 Over center release Use 3 4 socket wrench 11 Hitch Pin 30338 3 4 4 4 5 6 7 7 8 9 10 11 1 2 Ground...

Страница 46: ...NT Blade mounting bolts have right hand threads Turn blade bolts counterclockwise to loosen and clockwise to tighten IMPORTANT Replace blades with Land Pride blades only IMPORTANT Always install blade...

Страница 47: ...Sizes on page 56 when replacing hardware for proper torque WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failur...

Страница 48: ...a tablespoon of engine oil into each spark plug hole Install plugs but do not reconnect plug leads h Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and va...

Страница 49: ...ey cover 1 Zerk Type of Lubrication Multi purpose Grease Quantity As required 50 hrs Multi purpose spray lube Multi purpose grease lube Multi purpose oil lube Intervals in hours at which lubrication i...

Страница 50: ...e of Lubrication Multi purpose Grease Quantity As required Every 100 hrs or monthly whichever comes first 25884 100 M Hours 25885 25885 100 M Hours Deck Lift Points Locate under main frame beams both...

Страница 51: ...Filter 839 973C None Outer Filter 839 974C 831 054C ZXT Pro Hydrostatic Transmission Specifications Mower Model No ZXT54 ZXT60 Traction Drive Type Dual Hydrostatic Transmission Hydraulic Motor Pumps...

Страница 52: ...ing Kit Mainframe Construction Welded steel Drive Motor Mount Fabricated from 3 16 steel plate Front Caster Wheels Free turning with greasable roller bearings Front Caster Forks 5 16 steel Deck Thickn...

Страница 53: ...51 Section 6 Specifications Capacities 7 30 12 ZXT54 ZXT60 Pro Zero Turn Mowers 357 271M Table of Contents 26834...

Страница 54: ...nation Premium wide stance drive tires Provide excellent traction outstanding side hill stability and a smooth ride 23x10 5 12 Front ribbed tires mounted in heavy duty pivoting caster forks Provide fo...

Страница 55: ...e until brake is released Hinged seat platform Provides easy service access without tools Comfortable adjustable seat Deluxe Cushion with without spring suspension or Molded Vinyl with suspension and...

Страница 56: ...Sharpen or replace cutting blades Deck full of wet sticky grass Clean underside of deck Cutting Blades are not operating at full engine speed Increase engine rpms to full speed 3600 rpm Check engine...

Страница 57: ...ulty See your dealer Hydraulic system operates hot Hydro drive faulty See your dealer Not operating engine at rated speed Increase engine speed to 3600 rpm Mower creeps when steering control levers ar...

Страница 58: ...7 8 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1 12 370 275 955 705 1350 995 M30 X 3 5 960 705 1510 1120 2100 1550 1 1 8...

Страница 59: ...57 Section 9 Torque Tire Inflation Charts 7 30 12 ZXT54 ZXT60 Pro Zero Turn Mowers 357 271M Table of Contents Tire Inflation Chart Tire Inflation PSI Drive Wheels 8 to 12 Caster Wheels 8 to 12...

Страница 60: ...ranty Rental Units Limited warranty on all materials and workmanship for a period of 90 days Belts blades and tires are considered wear items Filters and Plugs are considered maintenance items This Wa...

Страница 61: ...5T 8 GROMMET 875 X 1 25 X 25T NOT AVAILABLE SEPARETLY 9 LH FUEL TANK RED COMPLIANT 10 RH FUEL TANK RED COMPLIANT 11 VALVE FUEL SELECTOR 12 TEE 1 4HB POLYPROP 13 EL 1 4HB X 1 4HB STEEL 14 EPA VALVE NOT...

Страница 62: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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