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SmartShop|Maker Owner’s Manual

Error Code

Potential Issue(s)

Resolution(s)

DDA command overflow

1. DDA software time setting

value (interpolation time
interval, parameter Pr3293) is
too long.

2. Motion velocity is too fast.

3. Servo resolution is set too

high.

4. Backlash compensation or

pitch compensation is too
large.

5. Compensation is enabled

before booting.

1. Recommend that low

interpolation time interval
setting (parameter 3203) is
not less than 2000.

2. Reduce the velocity to do

the test if max rapid travel
federate is too high (Pr462-
Pr480).

3. Reduce the servo resolution

setting to do test (encoder
and CNC Pr61-Pr80).

4. If mechanical compensation

time constant is set
(parameter 1401-1420),
cancel the mechanical
compensation setting to do
test and find the best
setting.

5. If system had set feed

forward (parameter 581-
600), cancel feed forward
setting to do test and find
the best setting.

6. Please contact staff of

machinery manufacturer to
solve problem.

Содержание SmartShop Maker

Страница 1: ...SmartShop Maker Owner s Manual Laguna Tools 744 Refuge Way Grand Prairie TX lagunatools com...

Страница 2: ...LL RIGHTS RESERVED This document contains material protected under International and Federal Copyright Laws and Treaties Any unauthorized reprint or use of this material is prohibited No part of this...

Страница 3: ...3 3 1 Features of the SmartShop Maker 13 3 2 Components 14 3 3 Electrical Cabinet and Control Panel 15 3 4 Manual Pulse Generator 16 4 0 MACHINE PLACEMENT 17 4 1 Placement 17 4 2 Dust Collection 17 4...

Страница 4: ...ssing Speed Adjustment 29 6 7 Idle Speed Adjustment 29 6 8 Power Off 29 6 9 Emergency Stop 30 6 10 Methods 30 6 11 Multiple Pulse Generator MPG Handwheel 31 6 12 Auto Mode 32 6 13 Part Program Selecti...

Страница 5: ...SmartShop Maker Owner s Manual 5 8 4 Daily Maintenance Checks 39 8 5 Weekly Maintenance Checks 39 8 6 Common Error Codes 40 9 0 WARRANTIES 67...

Страница 6: ...SmartShop Maker Owner s Manual 6 NOTES...

Страница 7: ...There are certain applications for which tools and equipment are designed This product should not be modified and or used for any application other than for which it was designed Refer to www lagunato...

Страница 8: ...y grounded The power supply must be connected with a permanently fixed electrical wire 4 Keep children and non operators away from the machine 5 Operators must be familiar with the installation operat...

Страница 9: ...and cables away from excessive heat flammable substances and sharp objects 7 Do not attempt to exceed the limits of the machine 8 Disconnect power to all system components when not in use when changin...

Страница 10: ...an become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to reduce the risk of slipping and losing control or accidentally contacting cutting tool or moving parts...

Страница 11: ...mage The original packaging is required to return damaged equipment to Laguna Tools NOTE Sawdust may be found in the machine upon arrival This is because the machine has been tested prior to shipment...

Страница 12: ...SmartShop Maker Owner s Manual 12 NOTES...

Страница 13: ...ing accuracy or cut quality The SmartShop Maker is a rugged platform with the durability and accuracy to process materials including wood plastics foams aluminum and composites 3 1 Features of the Sma...

Страница 14: ...eight 8 tool positions to accommodate a large range of tools Each of the positions includes an ISO 30 tool clip Tool positions are controlled by the CNC controller 4 Gantry The gantry straddles the t...

Страница 15: ...Turn counterclockwise to turn off power to the machine 2 Control Display Screen The operator s screen soft keys and keypad 3 Control Panel Machine controls including the USB port the EMERGENCY STOP E...

Страница 16: ...clockwise selects the axis to be moved 2 Speed Select Turning this knob clockwise and counterclockwise selects the movement speed of the tool gantry and spindle 3 Handwheel Moving this knob clockwise...

Страница 17: ...access to the workpiece perform maintenance and provide safe egress in the event of an emergency 2 Select a solid level floor rated to hold the weight of the SmartShop Maker and workpieces under both...

Страница 18: ...maintenance Any glares shadows or strobe lighting which may distract or prevent the operator from safely operating the machinery should be removed from the working area 4 5 Unpacking the Machine Unpac...

Страница 19: ...cords are protected from traffic moisture chemicals or other hazards For safety always have a qualified electrician assess grounding and any further electrical needs 5 2 Electrical Connections The ma...

Страница 20: ...ush the cap up It is important that the air supplied to the machine is CLEAN DRY AIR The machine will not perform consistently if the air is damp or dirty dirt and moisture will block the valves Damp...

Страница 21: ...nnecting the Vacuum Pump The machine is provided with a 2 inch pipe for the hose connection to the vacuum pump Connect the other end to a vacuum pump s Vacuum pumps are typically placed at the rear of...

Страница 22: ...roken It is recommended that the hose be suspended from the ceiling of the shop with sufficient slack so as not to restrict movement This will prevent the dust collection hose from becoming a tripping...

Страница 23: ...e of the router bit should be a minimum of 1 16 inch outside the collet The bit should not bottom out in the tool cone 5 Tighten the collet nut with the supplied wrench until snug Do not overtighten N...

Страница 24: ...um table verify the table is perfectly clean and free from sawdust and dirt If there is sawdust etc on the table it will change the height of the spoil board and it will not be flat It is strongly rec...

Страница 25: ...ton and switch on the PC The main interface opens following the auto check 6 2 Main Interface Figure 6 1 illustrates the Main interface screen and some commonly used buttons Figure 6 1 Main Screen 1 M...

Страница 26: ...ld Click to pause the current program 8 Reset Resets the software 6 3 Homing the Machine 1 To home the machine click Home 2 Click Cycle Start 6 4 Tool Touch Off TTO Setup Procedures 6 4 1 TTO Setup wi...

Страница 27: ...ttom router bit 2 Jog the Z Axis until the tip of the tool is just above the top of the spoil board 3 Step down in slow mode while turning the router collet by hand in the reverse direction When you f...

Страница 28: ...a tape measure and record the measurement 1 Click MDI 2 Click F3 Offset Settings 3 Click F2 Tool Set 4 Subtract the measured length from the geometry length 5 Highlight the External Shift Geometry num...

Страница 29: ...G0 or G0 to decrease and increase the Speed Spindle speed adjustment Press SP or SP to decrease and increase the rotation speed of the spindle 6 8 Power Off 1 Before the machine stops press the E Sto...

Страница 30: ...ety 6 10 Methods After the system self check is complete it will open to the main screen Release the Emergency Stop switch 1 4 turn clockwise to the right The system will prompt navigating to Home All...

Страница 31: ...e Clockwise 8 SP Stop Spindle Stop The operator can jog the machine in the desired direction 1 Click on the Machine Jog button to enter 2 Control the movement with axes directional keys X X Y Z Z CAUT...

Страница 32: ...uto Mode button This mode is only available after all axes have been homed 3 Press the Auto Mode button and the system will begin the process of the selected file CAUTION All axes must be homed after...

Страница 33: ...set Do not engage the machine in movement too fast until the axes are reset 1 Select F2 Program 2 Select F1 Operator Panel 3 Select Program select F2 Program 4 Then select F3 File Manager 6 13 Part Pr...

Страница 34: ...face on which the tool is aligned with the workpiece 4 ENTER When the yellow cursor has been moved to X press F1 on the panel Latch Machine cord Choose Yes and press Enter on the panel 5 Set Workpiece...

Страница 35: ...s ready to load and run a program 7 1 Transferring a Program from a Flash Drive 1 Insert a Flash Drive 2 Click F2 Program 3 Click F8 File Manager 4 Click F4 File Transfer 5 Highlight the file 6 Click...

Страница 36: ...r to monitor the execution of the program on the screen 7 3 Running a Flycut Project Before beginning this operation load a flycut bit into the spindle see Section 5 6 Refer to Figure 6 1 Main Screen...

Страница 37: ...ponding Tool length geometry 12 Click F2 Set Tool Mach Coord 13 Click F1 14 Highlight the Z Axis of the External Shift coordinates Enter 0 for the flycut operation 15 Ensure the Origin is set accordin...

Страница 38: ...SmartShop Maker Owner s Manual 38 NOTES...

Страница 39: ...on The pneumatic system does not need any type of lubricant Some types of lubricant can damage the machine and compromise its functionality 8 4 Daily Maintenance Checks 1 Clean the machine and lubrica...

Страница 40: ...ned on 2 Verify all air lines are securely connected No Tool There tool loaded in the spindle Load a tool in the spindle Over Travel The spindle has moved beyond the parameters of the project program...

Страница 41: ...eter explanation 2 Check whether IRQ11 setting of BIOS is Legacy ISA 3 Check jump of axis card 4 Check whether discontinuity signal ISR of the first card is disconnected other axis cards must open 5 R...

Страница 42: ...r 3 Motherboard error 4 Ground wire of controller is interfered 1 Check whether the fan turns correctly 2 Change the PIO5 3 Change the motherboard 4 Check whether the machine touches the ground proper...

Страница 43: ...card is damaged 2 System resource is exhausted 3 The setting of interpolation time interval Pr3203 is too small 1 Replace the hardware of axis card 2 Replace a better motherboard 3 Set longer interpo...

Страница 44: ...port software version set on the controller ex EZ milling setups 10 114 software version 2 In the controller the motherboard or IO card and CF card are replaced and software version doesn t support ne...

Страница 45: ...ed so registry dat and regisrty mir files are also damaged 1 Scan CF card disk 2 Try setting again or check whether machining data setting is correct 3 Reboot Machine data rebuild re calibrate before...

Страница 46: ...ard should be processed soon 2 Registry dat or registry mir file is set to read only 3 System file cannot handle resource well lead to writing file unsuccessfully 1 Scan CF card 2 Check whether the ma...

Страница 47: ...w interpolation time interval setting parameter 3203 is not less than 2000 2 Reduce the velocity to do the test if max rapid travel federate is too high Pr462 Pr480 3 Reduce the servo resolution setti...

Страница 48: ...o 0 2 Check whether the mechanical lubrication system is good 3 Open the cover of axial to check whether foreign matter blocks the motion of axial 4 Rotate screw to check whether machine is stuck load...

Страница 49: ...number 23 is not equal to 100 4 Servo board clock source parameter Pr11 is set incorrectly 1 Check whether the parameter setting Pr11 Pr13 consistent with the hardware feature 2 Check jump axis card...

Страница 50: ...otor is damaged 8 Encoder or line between encoder and controller is abnormal 9 On diagnosis screen number 23 is not equal to 100 1 Add lubricating oil to machine 2 Use electric meter to check whether...

Страница 51: ...on counter index changes normally 2 Check whether the mechanism components are fixed properly Fatal following error exceed 1 Servo motor doesn t receive control due to external force 2 Parameter of dr...

Страница 52: ...hanical axis Pr241 260 resolution parameter 261 280 and feedback scaling factor 301 320 are set correctly 4 Contact machinery manufactures in case no solution is found Positive hardware limit exceed 1...

Страница 53: ...ther IO card is abnormal Program error in PLC axis Grammar of PLC axis program error Check grammar of PLC axis program System memory too low The matching program switches to PLC axis Contact machinery...

Страница 54: ...maged 6 The 2nd resolution loop is set wrong 1 Check whether the connection between the motor and encoder is firm 2 Remove high power electromagnetic devices 3 Check whether the machine table can move...

Страница 55: ...ve alarm Move axis in negative direction out of stroke protection software Second Negative software limit exceed The motion of machine table exceeds setting value Remove alarm Move axis in positive di...

Страница 56: ...olic variable to correct Absent right Programming error Check MACRO program to confirm whether using and is correct Absent right Programming error Check MACRO program to confirm whether using and is c...

Страница 57: ...THEN keyword in IF statement Programming error Check MACRO program to confirm whether IF loop use END correctly Absent END_IF or ELSE keyword in IF statement Programming error Check whether IF loop u...

Страница 58: ...tence of the file Divide by zero Programming error Check the machining program to ensure that the demominator is not equal to zero 0 Operand domain error Programming error Please check the machining p...

Страница 59: ...s less than sixteen 16 layers Too many modal macro canel G67 Programming error Check program to ensure that G66 and G67 are used in pairs G65 G66 must be the last one in G code list Programming error...

Страница 60: ...ull or access fail 1 Storing value in STACK PUSH is too much 2 Arguments in STKTOP exceeds the value storing in STACK 1 Stack is full no using push command 2 Input reasonable argument in STKTOP Macro...

Страница 61: ...chining program to confirm whether inserted value of rounding or chamfer is suitable for specifications 2 Check to confirm whether working plane and round plane are the same Invalid angle amount A in...

Страница 62: ...and use O address in integer M address should be integer Programming error Check the program and use M address in integer Spindle speed S should be integer Programming error Check the program and use...

Страница 63: ...ius number D over range Program error Verify the tool radius number D is in range of the tool number Tool nose number over range Program error Verify the tool radius number D is in the range of tool n...

Страница 64: ...ogramming error Please check the machining program Corner round and chamfer cmd conflict Program error Do not let chamfer command and fillet command exist in the same line Invalid G Code Program error...

Страница 65: ...on link Loading page size too small Contact with the machinery manufacturer File size too large Program error Reduce the program size or split program into two 2 subprograms File content is empty Load...

Страница 66: ...SmartShop Maker Owner s Manual 66 NOTES...

Страница 67: ...ts of terrorism normal wear and tear product failure due to lack of maintenance or cleaning damage caused by accident neglect lack of or inadequate dust collection misuse abuse or damage caused where...

Страница 68: ...may be reproduced without written approval from Laguna Tools Inc Copyright 2023 Laguna Tools Inc No Modifications Allowed or Sold Laguna Tools Inc is not responsible for additional tools or modificati...

Страница 69: ...SmartShop Maker Owner s Manual 69 Laguna Tools Warranty...

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