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Recycler .......................................................................................................................................................................

PERATOR MANUAL

................................................................................................................................................................................

Liability ........................................................................................ ii

Table of Contents ....................................................................... iii

Introduction ................................................................................ 1

Introducing the A

UTOMIZERTM

ECYCLER

..................................................................................................................................... 1

To Contact Labrie Plus .................................................................................................................................................................... 2

Safety ........................................................................................... 3

Employer Responsibilities ...................................................................................................................................................... 4
Employee Responsibilities ...................................................................................................................................................... 5

Safety Features ............................................................................................................................................................................... 20

Controls and Indicators ............................................................ 31

Cab Console ..................................................................................................................................................................................... 31

Cab Dashboard ............................................................................................................................................................................... 35

Packer Control Station (inside Cab) ........................................................................................................................................ 37

Stop Push Button (red) ......................................................................................................................................................... 37

Table of Contents

Содержание automizer

Страница 1: ...AUTOMIZERTM RECYCLER OPERATOR MANUAL...

Страница 2: ...AUTOMIZERTM RECYCLER OPERATOR MANUAL...

Страница 3: ...ion contained in this document All risks and damages incidental or otherwise arising from the use or misuse of the information contained herein are entirely the responsability of the user Although car...

Страница 4: ...te 15 Labels on Cab Console 16 Labels inside Cab 17 Safety Features 20 Back Up Alarm 20 Body Safety Prop 20 Tailgate Safety Prop 21 Camera System 24 Tailgate Lock Valve 25 Prior to Start Up 26 Cleanli...

Страница 5: ...ction Procedure 45 Inspection Sheet 48 Loading Packing and Unloading 49 Planning Your Route 49 Safety while Using the Packing System 49 Packer Description 49 Emergency Actions 50 Hydraulic Oil Spill 5...

Страница 6: ...ollection Located on the left hand side of the vehicle the hopper bucket can be unloaded into the hopper lifted by two 2 hydraulic cylinders attached to the side of the hopper The hopper bucket is ope...

Страница 7: ...T3 Parts Service and Warranty during business hours 8 A M to 5 P M Eastern Standard Time Technical Support Service Call toll free 1 877 831 8250 24 hours Web Site www labriegroup com E mail sales labr...

Страница 8: ...ty He must heed all safety notions explained in this manual and on the labels found on the vehicle Danger Indicates a hazardous situation which if not avoided will result in serious injury or death Wa...

Страница 9: ...standards and recommendations For help or for more information please contact the manufacturer or any of its authorized representatives To keep records of all vehicle breakdowns and malfunctions as w...

Страница 10: ...ing refuse Check if mirrors windows lights and monitor equipment are clean and properly adjusted Check for explosive trash e g television sets paint cans fluorescent light tubes etc Use caution when d...

Страница 11: ...hicle Operators must be able to stop the bucket at all times AUTOMIZERTM RECYCLER vehicles are primarily designed to be operated by only one person However if Labrie Environmental Group customers elec...

Страница 12: ...g Make sure that all people or any obstructions are sufficiently cleared from the hopper bucket before moving it Failure to do so may result in unit and or property damages personal injury or death Wa...

Страница 13: ...ECYCLER vehicles are equipped with two fire extinguishers A 5 lb fire extinguisher is located in the cab and a 20 lb unit is located near the stepladder Each fire extinguisher must be checked regularl...

Страница 14: ...Safety 9 47282 47286 47304 47308 32491 47314 47350 47352...

Страница 15: ...10 Safety 47422 47554 47562 47564 32490 79781...

Страница 16: ...Safety 11 32492 32493 32494 32495 32496 32497 32499...

Страница 17: ...12 Safety 121349 84186 47466 47465 47463 47464...

Страница 18: ...Safety 13 47461 84469 47525 32479 84037...

Страница 19: ...14 Safety 79848 84467 47358...

Страница 20: ...Safety 15 Labels on Tailgate 32307 47266 47268 84458 79835...

Страница 21: ...16 Safety Labels on Cab Console 43862 43874 43878 43888 43880 43876 43934 47451...

Страница 22: ...Safety 17 Labels inside Cab 43798 43794 47284 47440 47276 43790 84273 43816...

Страница 23: ...18 Safety 84020 84114 47467 84404 43854 79822 79855...

Страница 24: ...Safety 19 79843 84188 104539 84024 79840...

Страница 25: ...The body safety prop ensures that an empty body will not lower when you are working underneath it Figure 2 1 Body safety prop To set the body safety prop 1 Make sure that there is enough clearance abo...

Страница 26: ...To put the body safety prop back in place 1 Make sure that there is enough clearance above the body to raise it safely 2 Start the engine 3 Raise the body until the safety prop can move freely 4 Put t...

Страница 27: ...Prop To set the tailgate safety prop 1 Make sure that the body is empty 2 Remove the tailgate locking mechanism safety pin Figure 2 4 Safety pin 3 Start the engine Danger The safety prop shall be set...

Страница 28: ...ng the safety prop upward left and setting it down right 7 Lower the tailgate onto the safety prop Putting the Tailgate Safety Prop Back in Place To put the tailgate safety prop back in its home posit...

Страница 29: ...cab control panel completely close the tailgate The TAILGATE OPEN light indicator should turn off 7 Put the safety pin back in place Camera System AUTOMIZER TM RECYCLER units are equipped with two cam...

Страница 30: ...with this vehicle for more information Figure 2 8 Camera inside the hopper Figure 2 9 Camera on the tailgate Tailgate Lock Valve This lock valve ensures that the tailgate will not open during the pack...

Страница 31: ...e ball valve on the hydraulic tank is fully open before starting the vehicle see NOTE The hydraulic tank model can vary according to the options installed on the vehicle 3 Engage the hydraulic system...

Страница 32: ...times Use the hoe to rake dirt out of clean out traps on each side of the vehicle Figure 2 12 Removing debris through the clean out trap Locking Out and Taging Out the Vehicle For any inspection repai...

Страница 33: ...master switch 6 Chock all wheels IMPORTANT The battery set of the AUTOMIZERTM RECYCLER is equipped with a master switch see Figure 2 14 that must be turned off Figure 2 14 Master switch 7 Put an OFF...

Страница 34: ...e requirements Also 1 Park the vehicle on a hard and level surface and apply the parking brake 2 Make sure that all moving parts are in their home position tailgate arm body crusher panel packer etc 3...

Страница 35: ...30 Safety...

Страница 36: ...cess during collection and operation Here is a description of the controls and buttons found on the cab console Pump Switch This switch which is also called PTO switch engages and disengages the hydra...

Страница 37: ...portantnottoletthepumprun dry or without oil Otherwise the pump will be seriously damaged or even destroyed Figure 3 1 Main valve IMPORTANT In case of a leak in the hydraulic system and if the vehicle...

Страница 38: ...ws the operator to control the tailgate Figure 3 2 TAILGATE control switch When the tailgate is unlocked the TAILGATE UNLOCKED or BODY RAISED warning lamp goes on and a buzzer sounds Figure 3 3 TAILGA...

Страница 39: ...Y RAISED warning lamp see Figure 3 3 goes on and a buzzer sounds Figure 3 4 BODY RAISE control switch Light Bar Control Pad The light bar control pad allows the operator to activate and deactivate the...

Страница 40: ...ng brake must be used every time the AUTOMIZER TM RECYCLER is stopped on idle position other than the regular traffic stops Figure 3 6 Parking brake Work Light Switch This switch activates and deactiv...

Страница 41: ...p to turn on the flashing lights Shift the switch down to turn off the flashing lights Figure 3 8 Flashing light switch Hopper Light Switch This switch activates and deactivates the hopper light Shift...

Страница 42: ...is in working mode Packer Control Station inside Cab The AUTOMIZERTM RECYCLER has a packer control station located next to the cab console Here is a description of all the controls and buttons found...

Страница 43: ...tes Figure 3 12 Pack Push Button Return Push Button yellow The packer retract button will retract the packer at the beginning of its stroke This control is useful when the body is full and the materia...

Страница 44: ...ows the packer to cycle a preset number of cycles from 2 to 8 3 being the standard by pressing the green button once Cycles can be stopped anytime by pressing the red button or turning off the multi c...

Страница 45: ...station This one is located on the body near the crusher panel levers and has the same functions than those of the in cab packer control station see Packer Control Station inside Cab on page 37 Figure...

Страница 46: ...ivel arm is fixed to the body The left hand lever controls the front crusher panel while the right hand lever controls the rear crusher panel Figure 3 17 Crusher panel levers Swivel Arm Mounted Levers...

Страница 47: ...42 Controls and Indicators...

Страница 48: ...supervisor and maintenance department Consult with your supervisor for specific rules of driving the AUTOMIZER TM RECYCLER Obey all speed restrictions and regulations Daily Inspection Approaching the...

Страница 49: ...tanks must be drained every day cleaning trap and wheels Ensure the tailgate is fully closed BOTH tailgate safety pins are in place and rollers are on main locking pins Once the visual inspection is o...

Страница 50: ...f problems 6 At the front end check lights mirrors and pump 7 Go around and check lights clean camera labels lights etc 8 Check for hydraulic leaks Hopper Bucket Inspection Procedure On a daily basis...

Страница 51: ...e bucket in its home position check the following parts for leaks 3 a both bucket cylinders 3 b hoses and connections 3 c both holding valves 4 Check for loose nuts and bolt locks Figure 4 2 Parts to...

Страница 52: ...Operating the AUTOMIZERTM RECYCLER 47 Figure 4 3 Bucket torque tube scraper Figure 4 4 Crusher panels 10 Fully raise the bucket 11 Fold the swivel arm Bucket torque tube scraper Crusher panels...

Страница 53: ...ab horn Low oil pressure Exterior back up horn Low oil warning light buzzer Windshield cracks Seat and seat belt Windshield wipers Clutch free play Juggler Heat Defrost License registration papers Ref...

Страница 54: ...debris is not pushed inside the body on a given stroke of the packer refuse material will fall back in the hopper as the packer will retract As another cycle is activated by the operator what was lef...

Страница 55: ...s time to restart the pump ensure that the valve on the hydraulic tank is fully open and that there is sufficient oil in the hydraulic tank Someone is Trapped in Packer System In such a case do the fo...

Страница 56: ...ve tailgate safety pins Figure 4 5 Safety pin 5 Fully open the tailgate 6 Raise the body The recyclable materials should slide out 7 Slowly move the vehicle forward to prevent the garbage from piling...

Страница 57: ...tilt under the body 2 Release the safety prop by pulling the handle 3 Pull down the safety prop towards the body Figure 4 6 Body safety prop 4 Slowly lower the body so it rests on the prop 5 Proceed w...

Страница 58: ...wn of all truck lights warning lights and safety stickers will make your vehicle more visible so that surrounding pedestrians and vehicles will be safer around it The procedures described in this sect...

Страница 59: ...urized water Chassis Daily Cleaning Chassis daily cleaning procedure 1 Start the engine 2 Raise the body until the safety prop is free to tilt under the body 3 Release the safety prop using the prop h...

Страница 60: ...hydraulic power of the vehicle to fixed containers see Figure 4 9 A container control lever is located on the right hand side of the swivel arm see Figure 4 8 Both hoses should be connected to the co...

Страница 61: ...rusher panel see Figure 4 11 By keeping the front crusher panel down this will prevent the cardboard to rolling over the packer If after a few cycle another bridge is forming inside the hopper lower o...

Страница 62: ...rating the AUTOMIZERTM RECYCLER 57 Figure 4 10 Packer Figure 4 11 Crusher panels Figure 4 12 Crusher panel levers Rear crusher panel Front crusher panel Front crusher panel lever Rear crusher panel le...

Страница 63: ...ont of the vehicle where it must be locked see Figure 4 14 This will keep the operator from standing directly under the hopper bucket while operating A safety switch located under the arm will prevent...

Страница 64: ...truck until it locks Figure 4 16 Position of the arm To close the swivel arm just pull down the left hand lock lever and push the arm to its home position alongside the hopper Make sure the arm is sec...

Страница 65: ...ition Close the tailgate Lower the body completely Close the hopper door on the right hand side of the truck Interlock Safety Systems Hopper Bucket Interlock The hopper bucket is equipped with interlo...

Страница 66: ...apply the following step by step procedure 1 Stop the vehicle along the container Proper distance between the vehicle and the container should be about 93 Figure 4 19 Distance between vehicle and cont...

Страница 67: ...vehicle and lock the arm see Figure 4 21 and Figure 4 23 6 Connect both hydraulic hoses to the container see Figure 4 22 7 Lower the hopper bucket using the bucket control lever on the swivel arm see...

Страница 68: ...ERTM RECYCLER 63 Figure 4 21 Unfold swivel arm and bucket down Figure 4 22 Hoses connected to container Figure 4 23 Lock lever NOTE Always watch for clearance between the bucket and the container Move...

Страница 69: ...g the AUTOMIZERTM RECYCLER Figure 4 24 Clearance required 8 Using the container control lever see Figure 4 25 load recyclable materials into the hopper bucket see Figure 4 26 Figure 4 25 Container con...

Страница 70: ...er to its resting position 10 Raise the bucket to load recyclables into the hopper 11 Push the start cycle button green button on the packer control station to get the packer moving NOTE Prior to push...

Страница 71: ...he residual pressure inside the hydraulic hoses by moving the container control lever back and forth see Figure 4 28 13 Disconnect and roll up the hoses see Figure 4 29 NOTE After unloading a containe...

Страница 72: ...after each use This will prevent hydraulic hoses from falling when the vehicle is moving see Figure 4 29 Figure 4 29 Hydraulic hoses rolled up Warning Do not drive the vehicle if the swivel arm is not...

Страница 73: ...68 Operating the AUTOMIZERTM RECYCLER...

Страница 74: ...31 1673 Sales Fax 1 920 232 2498 Parts Fax 1 418 831 7561 Mailing Address Mailing Address P O Box 2785 175 Route du Pont Oshkosh WI 54903 2785 St Nicolas QC G7A 2T3 Parts and Warranty Parts and Warran...

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