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LAARS HEATING SYSTEMS

Page 8

WARNING

In cold weather, uninsulated outside vents can chill
the rising flue products, blocking the natural draft
action of the venting system. This can create a
health hazard by spilling flue products into the
heater room.

Avoid oversize vent piping or extremely long

runs of the pipe which may cause too much cooling
and condensation of flue gasses.

When the installation of a power vent or draft fan

in the venting system is necessary, qualified personnel
should design the installation following good
engineering practices and all applicable codes. A
suitable draft switch must be wired into the heater
control circuit at the terminal designated Field
Interlock to keep the heater from firing unless there is
a positive draft.

2E-2. Replacement of Existing Heater

When a heater is removed from a common

venting system, the venting system may be too large
for proper venting of the other appliances connected to
it.

If replacing an existing heater with a VW or PW

heater and the existing heater was connected to a
common venting system, the common venting system
must comply with ANSI Z223.1/National Fire
Protection Association (NFPA) 54. When resizing any
portion of the common venting system, the common
venting system should be resized to approach the
minimum size as determined using the tables in ANSI
Z223.1/NFPA 54, Appendix G. In Canada, the
common venting system should be resized so the
installation will be in accordance with CAN/CGA
B149.1 or .2.

2F. Water Flow

2F-1. Reversible Water Connections

NOTE: This procedure is not recommended for

the PW pump-mounted models.

Laars ships the VW heater with the water

connections on the right side. The VW heater can be
installed with the water connections on either side. It
could be necessary, or helpful, to switch the
connections to the left side to improve access for
installation service. Have a professional service
technician perform this modification before installing
the heater using the following procedures:

1.

Remove the front cover.

2.

If there is a vent cap or drafthood installed, they
must be removed before removing the grate top

assembly. On indoor installations (sizes 175-
250), the drafthood switch must be disconnected
at the left side of the heater.

3.

If the unit is in the low-profile outdoor
configuration, remove the hex-head screws
(see Figure 15) and lift the grate top assembly
straight up.

4.

Remove the screws that fastens the flue collector
holddown clamps and remove the clamps (see
Figure 16).

5.

Remove the flue collector assembly by lifting it
out of the chassis.

6.

Remove the screws that fastens the gap closures
and put them aside.

7.

Remove the three grommets.

8.

Remove the drain valves and plug. There is one
hex plug on the left side, near the rear of the
jacket. The drain valves are located on the left
side and right side of the heater (see Figure 9).

9.

Remove the four screws that fastens the metal
channels covering the capillary tube on the right
side of the jacket, and lay the channels aside.

10.

In the control compartment, find the manual reset
high-limit switch box (see Figure 15) and loosen
the screw on the top to remove the cover.

11.

Loosen the screw that fastens the white wire and
remove it from the terminal. Pull it out through
the top of the case and separate the other white
wire from the red wire coming from the fuse
holder. Gently pull the two white wires out of the
control compartment and coil them on top of the
heat exchanger.

12.

 A temperature control sensing bulb is located in
the front of the header on the inlet side and a
manual reset hi-limit sensing bulb is located on
the back side of the header on the outlet side (see
Figure 17). Remove these sensing bulbs from the

header. The following steps for removal apply to
all sensing bulbs:

a. If there is more than one capillary tube coming

out of the header, label the capillary tubes.

b. Loosen the screw on the capillary tube

retaining clip, then gently pry the clip apart
until it comes free from the temperature
control (see Figure 18).

c. Pull the sensing bulbs out of the temperature

control.

d. Gently pull the capillary tubes into the control

compartment.

e. Pull the temperature sensing bulb out of the

header, and temporarily route it to the front of
the heater.

Содержание Mighty Therm PW-175

Страница 1: ...allation and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of lif...

Страница 2: ...re 17 3C Setting the Temperature Controls 17 3D Adjustment for Minimum Input Rate models with modulating gas valve 20 3E Hi Limit Switch Checkout 20 3F Shut Down Procedure 20 SECTION 4 Maintenance 4A...

Страница 3: ...plate installation date and name of the installer Shipping costs are not included in the warranty coverage Some accessory items are shipped in separate packages Inspect everything for damage immediate...

Страница 4: ...y Devices for Automatically Fired Heaters ANSI ASME CSD 1 Any changes to the heater gas controls gas orifices wiring or draft diverter may void the warranty If field conditions require a change to any...

Страница 5: ...as fired appliances within the enclosure Alcove Installation acceptable An alcove suitable for the installation of a heater is a restricted section of a room not separated from the room by a door or p...

Страница 6: ...ible Floors Flashing 4x4 Stringer Roof Base Rail 20 Gauge Galvanized Sheet Metal Cap Roofing Avoid locations where wind deflection off nearby structures might cause wind loading and downdraft conditio...

Страница 7: ...fans can pick up exhaust flue products from the heater and return them inside the building creating a possible health hazard Avoid horizontal runs of the vent pipe and 90 degree elbows reductions and...

Страница 8: ...ver 2 If there is a vent cap or drafthood installed they must be removed before removing the grate top assembly On indoor installations sizes 175 250 the drafthood switch must be disconnected at the l...

Страница 9: ...AL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP HEAT EXCHANGER ASSEMBLY GAP CLOSURE DRAIN PLUG DRAIN VALVE REAR TILE COVER HEX HEAD SCREWS MANUAL RESET HIGH LIMIT SWITCH BOX Figure 15 Heat exchanger reve...

Страница 10: ...ten the conduit by sliding the retaining nut over the two brown wires inside the control compartment then screwing it down finger tight on the conduit elbow 27 Straighten the capillary tubing and fast...

Страница 11: ...ssociation CGA for outdoor installations such installations are not recommended in areas subject to freezing temperatures unless proper precautions are taken Consult the local factory representative o...

Страница 12: ...Normal 34 2 1 13 3 4 1 19 11 Hard 46 2 9 23 4 7 1 14 8 4 Soft 17 0 7 11 1 3 4 37 21 Normal 17 0 7 11 1 3 4 37 21 Hard 23 1 5 19 5 5 9 27 15 Pressure drop includes head loss of heat exchanger and throu...

Страница 13: ...ank Opening Not Available To Drain Heater Service Valve Pump To Drain Conventional Tank Figure 22 Hot water supply with horizontal tank Note Heavy line indicates heater to tank circulation loop Hot Wa...

Страница 14: ...ng that goes to a floor sink and install a drain valve If a floor sink is not available install a hose bib 8 Hot water tanks in an existing installation are likely to have silt deposits on the bottom...

Страница 15: ...e gas piping from the gas meter to the heater 5 Install a sediment trap drip leg ahead of the gas controls see Figure 24 Fit the trap with a threaded cap which can be removed for cleaning 6 Install a...

Страница 16: ...exactly as shown in the wiring diagram supplied with the heater See Figure 26 and 27 for a typical example of a wiring diagram 3 Electrically interlock the pump and heater so the heater cannot come on...

Страница 17: ...n electric power to the appliance to off 5 Turn manual gas valve off 6 Wait 5 minutes to clear out any gas then smell for gas including near the floor Be sure to smell next to the floor because some t...

Страница 18: ...e 26 Typical example of wiring schematic System 1 IGNITION SYSTEM NO 1 STANDING PILOT ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP INCLUDED ON PW...

Страница 19: ...Figure 27 Typical example of wiring schematic System 12 IGNITION SYSTEM NO 12 ELECTRONIC IGNITION ON OFF OR MECHANICAL MODULATION Volume Water Heaters 325 400 Version B Natural or Propane Gas PUMP IN...

Страница 20: ...other flammable liquids and vapors 6 Be sure all combustion air and ventilation openings are not blocked 7 Check for black carbon soot buildup on the external surfaces of the heat exchanger every 6 m...

Страница 21: ...ttempt to repair the gas valve Such attempts will void the warranty and could lead to dangerous results If the gas valve is found to be defective replace it by following these instructions 1 Turn off...

Страница 22: ...tem for leaks using a soap solution Caution Since some leak test solutions including soap and water may cause corrosion or stress cracking rinse the piping with water after testing 22 Reconnect the el...

Страница 23: ...ively starting with the two center bolts Maximum torque is 20 inch pounds 27 Nm Do not over torque 8 Pressure test the heat exchanger for leaks with city water supply before re installing see Figure 3...

Страница 24: ...structions found on the inside of the heater 11 Disconnect the manometer tubing from the gas valve and replace the 1 8 inch 3 2 mm NPT fitting with the original plug 5B Electrical Troubleshooting This...

Страница 25: ...inal see Figure 35 The voltmeter should read 20 to 28VAC 3 If the voltmeter does not show voltage check the electrical power supply 4 If the voltage is less than 20VAC the electrical circuit to the he...

Страница 26: ...usible link fire If the water flow is too low the switch remains open and prevents the heater from firing regardless of the temperature control setting The flow switch is factory mounted and wired Nev...

Страница 27: ...ter from firing 4 Make sure the pilot burner is positioned next to the main burner see Figure 39 and there is no soot or dirt on it 5 Make sure the electrode part of pilot assembly is clean the termin...

Страница 28: ...eter does not show voltage replace the ignition control 6 If the voltmeter reads 20 to 28VAC but there is no pilot ignition check for a air in gas lines b restrictions in gas line valve or pilot tubin...

Страница 29: ...ltage at one terminal and not the other examine the external control It may require service or replacement 2 If everything appears all right measure flame sensing current by connecting a direct curren...

Страница 30: ...10690300 16 Fuse 2 Amp E0084400 17 Switch Flow Outdoor E0013000 18 Fusible Link 175 thru 250 E0099403 19 Switch Toggle On Off E0077000 20 Switch Hi Limit Manual Reset E0015900 Item Description Part Nu...

Страница 31: ...0071700 61 Bushing Brass P0018500 62 Bracket Holddown 10726300 63 Clamp Holddown 10726200 Item Description Part Number JACKET COMPONENTS 64 Jacket Assembly 10568302 05 65 Door 10448902 05 66 Deflector...

Страница 32: ...Drive Moorpark CA 93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 84...

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