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Page 2

TABLE OF CONTENTS

SECTION 1.
General Information

1A.

Warranty ....................................................... 3

SECTION 2.
Assembly & Installation

2A.

Shipping Damage ......................................... 3

2B.

Assembly and Location ................................ 3

2C.

Outdoor Installation ....................................... 5

2D.

Indoor Installation .......................................... 5

2D-1.

Venting ......................................................... 5

2D-2.

Clearances .................................................... 6

2D-3.

Combustion Air Supply .................................. 6

2E.

Oil Piping ...................................................... 6

2F.

Water Piping ................................................. 8

2F-1.

Water Connections ........................................ 8

2G.

Pressure Relief Valve .................................... 9

2H.

Automatic Chlorinators .................................. 9

2I.

Electrical Wiring ............................................ 9

2J.

Time Clock Installation ................................ 10

2K.

Special Pressure Switch ............................. 10

SECTION 3.
Operating Instructions

3A.

Start Up Procedure ..................................... 10

3B.

Setting the Time Clock ............................... 11

3C.

Winter Shutdown ........................................ 12

3D.

Periodic Maintenance ................................. 12

SECTION 4.
Maintenance

4A.

Trouble-Shooting ........................................ 12

4B.

Cleaning the Heat Exchanger .................... 13

4C.

Trouble-Shooting Guide ............................. 13

4D.

Operating Sequence ................................... 14

4E.

Trouble-Shooting ........................................ 14

4E-1.

Burner will not start (motor and
transformer do not come on) ...................... 14

4E-2.

Burner Tries to Start, but the Primary
Control 10 Shuts Off (either motor or
transformer or both come on) ..................... 15

4E-3.

Oil Burner Will Not Shut Off ....................... 15

4E-4.

Setting the Correct Fuel-Air Mixture ........... 15

4E-5.

Regular Maintenance ................................. 16

SECTION 5.
Service Information

5A.

Control and Cad Cell Tests ........................ 17

5B.

Control & Cad Cell
Trouble-Shooting Guide ............................. 17

SECTION 6.
Parts List for Model DP
Oil-Fired Heater

6A.

Parts List .................................................... 18

Содержание DP2000

Страница 1: ...or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT T...

Страница 2: ...re 10 3B Setting the Time Clock 11 3C Winter Shutdown 12 3D Periodic Maintenance 12 SECTION 4 Maintenance 4A Trouble Shooting 12 4B Cleaning the Heat Exchanger 13 4C Trouble Shooting Guide 13 4D Opera...

Страница 3: ...s and packages the heater before delivering it to the freight carrier Immediately file any claim for damage against the freight carrier 2B Assembly and Location Only use the XL 3 heater with pools fil...

Страница 4: ...prove access for service and maintenance Make the change before locating and connecting the heater Follow these step by step instructions and Figure 3 to reverse the heat exchanger 1 Remove the contro...

Страница 5: ...nd connect it to the header where the drain plug was removed 18 Replace the gap spacers siphon loop cover and rubber plugs and grommets 19 Install the T baffles on the gap spacers to match the screw h...

Страница 6: ...ny change in the amount of draft in the combustion chamber can affect the flame characteristics An approved barometric draft control must be used on all indoor installations to maintain a clean and co...

Страница 7: ...n on the decal on the end of the fuel unit Remove the large hex head fitting and insert the plug Figure 9 Combustion Air Indoor Installation Lift from bottom of Storage tank to Total Tubing Length All...

Страница 8: ...aded 1 1 4 iron pipe or 1 1 2 copper tubing see Fig 12 Connect the pool heater between the pump and filter and the pool or spa If the system flow rate exceeds 60 gpm 228 lpm install a manual bypass va...

Страница 9: ...warranty IMPORTANT 1 Provide the automatic chlorinator with an anti siphoningdevicetopreventchlorinesiphoning into the heater after the pump shuts off 2 Wire the electric chlorinator so it cannot ope...

Страница 10: ...ol compartment The wirenut has a tag on it carrying wiring instructions Position the field installed wires away from the inner panel 2K Special Pressure Switch A special pressure switch is required if...

Страница 11: ...ry three more re sets If there is still no ignition have a qualified oil service technician bleed the fuel line and check for ignition problems When the heater does fire oil which is in the firebox wi...

Страница 12: ...y fouling the external heat exchanger passages causing incompletecombustion 3D Periodic Maintenance Oil the oil burner motor every six months Use SAE 30 non detergent motor oil in both holes Check the...

Страница 13: ...Use a bottle brush to brush down between the tube fins toward the firebox The ash can be softened for easier removal by lightly dampening with a wet brush Do not let water get in the firebox 5 Reach...

Страница 14: ...he piping the contacts in the heater pressure switch close 2 The heater thermostat calls for heat completing the circuit between the two thermostat terminals on the primary control of the oil burner 3...

Страница 15: ...ing spark at the electrodes go to step 3 3 Lift the ignition transformer and make sure the motor rotates freely If it does not rotate freely replace the motor If the motor is internally binding replac...

Страница 16: ...e heater will smoke Generally the C02 reading will be above 12 when not enough air is provided Lacking proper instruments a temporary fuel air adjustment can be made Close the end shutter and then slo...

Страница 17: ...move one 2 000 ohm resistor wire from the primary control The primary should lock out on safety within 25 seconds 12 After the primary locks out the ohmmeter pointer should move to near the 50 mark on...

Страница 18: ...KET COMPONENTS 49 Burner Tube Gasket All N0006600 50 Burner Support Bracket All 10392000 51 Burner Compartment Door 2000 10412203 51 Burner Compartment Door 3000 10412204 52 Fire Box Plug All T0020700...

Страница 19: ...el DP Oil Fired Heater Page 19 51 53 52 1 49 50 63 62 29 26 46 44 47 34 12 13 20 21 11 4 22 30 33 32 25 27 37 36 25 29 55 54 56 57 58 59 60 8 9 5 7 6 30 64 29 18 39 40 42 15 19 31 24 17 23 43 45 61 48...

Страница 20: ...eplacementofdefective parts and shall not include transportation to or from factory fieldlabor andconsequentialorincidentaldamages Ship inoperativepartsorcompleteheaterwithSerialNumberand purchasedate...

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