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This service manual explains the specifications and maintenance procedures for our Hammer

Knife Mower, HMA1560/HMA1720.

Notes

1. This manual was prepared in January 2005. Its contents are subject to change for

improvement without notice.

2. Carefully read “Owner's Handling Manual” and understand the contents well to ensure safety

during maintenance and repair.

3. Maintain the machine sufficiently to allow the machine to deliver better performance.

Introduction

Содержание Baroness HMA1560

Страница 1: ...HAMMER KNIFE MOWER Service Manual 2005 KYOEISHA...

Страница 2: ...was prepared in January 2005 Its contents are subject to change for improvement without notice 2 Carefully read Owner s Handling Manual and understand the contents well to ensure safety during mainten...

Страница 3: ...1 7 5 Step 12 7 6 Belt adjustment 13 7 7 Adjustment and detachment of rubber crawler 14 7 8 Adjustment of the neutral position of piston pump 15 7 9 Greasing of friction parts 16 7 10 Hammer knife 17...

Страница 4: ...section Others Maintenance Engine oil Oil filter Fuel filter Electromagnetic pump filter Air cleaner element Air cleaner urethane Cooling water qty leakage etc Fuel qty leakage etc Hydraulic oil qty...

Страница 5: ...3 3 List of major power transmission parts...

Страница 6: ...A 20A 20A 20A 5A M6 Red AV5 M5 M5 G2 G1 M4 M4 B S M Red AV2 Red AV2 Red AV1 25 Gray AV1 25 Black and yellow AV0 85 Red and white AV0 85 Red and black AV0 85 White AV2 Red AV5 Black AV30 Pink AV3 White...

Страница 7: ...8 Control timer Control of electric circuit of engine 9 Safety relay Emergency stop relay 10 Glow timer Engine glow control 11 Fusible link Engine glow fuse 50A 5 Electrical equipment 5 1 Electrical...

Страница 8: ...0 KES VU02T 00 B P T a2 a1 A VPF 06 KP1009 MAG 18P 150 SP08 10 m Hydraulic tank PSV2 16A A T P IN PF EF T P T1 T1 P1 P4 P2 P3 B1 B2 T2 P2 P1 A P B T P2 a b MAG 18P 150 HD 02413 MA6AD661 T2 P1 166 151...

Страница 9: ...wn of hammer knife Single double changeover of hydraulic cylinder Relief valve Protection of gear pump Solenoid valve Control of direction of cooling fan rotation Solenoid valve Control of brake in tr...

Страница 10: ...L of gear oil is in the speed reducer of the traveling motor Change oil after 50 hr of initial operation and every 200 hr thereafter Gear oil VG140 B Hydraulic tank drain The drain is at the bottom of...

Страница 11: ...oil 7 9 L Supplement Actual oil supply Clean the machine to prevent dust from entering the engine before oil supply The photo shows the condition when the left side cover is removed 7 2 Engine C Engi...

Страница 12: ...tem radiator D Fuel filter Tertiary fuel filter Air bleeding is automatically conducted by the engine itself but when air bleeding is incomplete bleed air with the bolt atop the filter E Radiator It i...

Страница 13: ...remely dirty or broken change it immediately C Air cleaner cap It is at the center of the top of the machine A cleaner cover and urethane for the cleaner are provided for dust control D Cleaner cover...

Страница 14: ...ottom Manual operation switch to be used when the switch shown at the top of the photo is set in the MANUAL position 7 5 Step C Horizontal sensor Analog sensor Slope Eye 30 It is at the front of the d...

Страница 15: ...lley V belt W4SB59 3 pcs 1 Adjust the tension pin and M8 nut at the tension pulley adjusting bolt section Loosen the tension pin and tighten M8 nut and the belt will be stretched After adjustment be s...

Страница 16: ...ler jack up the machine and lift the rubber crawler above the ground Remove the front portion of the crawler first It is convenient to use a long crowbar shown in the photo When attaching the crawler...

Страница 17: ...r is set in the grooves of the neutral stopper Fig A Loosen the lock nuts of the M10 rods at right and left Fig A 4 locations in total Rotate the rods to adjust the length of them and make adjustment...

Страница 18: ...section 26 locations Operation lever parts relating to the neutral position 8 locations Tensioning section 3 locations Knife frame support 2 locations Both sides of knife shaft 2 locations Greasing o...

Страница 19: ...asion Uneven abrasion Unsmooth rotation Twining of vines or cords Distortion as a whole Correction Attach Replacement Attach correctly Tightening 1 Correction Repair or replacement 2 Repair by special...

Страница 20: ...l Change fuses Charge or replace the battery Connect the wire again Change the relay Supply fuel Change filters Clean or change the element Change solenoid Failure of main switch Failure of control ti...

Страница 21: ...ishment Set the belt again Replacement of fuel pump Replacement of filter Failure of control timer Failure of oil pressure switch Failure of alternator Is the fuel pump operating The engine starts but...

Страница 22: ...See page 8 of this manual Resetting replacement Failure of brake release solenoid valve Failure of traveling motor Oil change Engine maintenance Resetting replacement Filter change Failure of hydrauli...

Страница 23: ...YES NO YES YES See page 6 of this manual See page 6 of this manual See page 6 of this manual NO NO The attachment rises but it does not lower Are respective connections of wiring normal Is the mowing...

Страница 24: ...ring cleaning Replace the knife blade with a normal one while checking the knife balance Replacement of switch Cleaning Removal cleaning Replacement of knife blade Refer to page 17 and take appropriat...

Страница 25: ...of hydraulic and electrical pages Failure of engine Failure of pump Failure of water temperate sensor Change to AUTO Replacement of fuse Replacement by normal parts Replacement of switch Breakage of...

Страница 26: ...ter Tightening of hydraulic hose joint Traveling motor gear oil quantity cleanliness Battery qty of electrolyte connection Operation of operation levers Neutral position Operation of emergency switch...

Страница 27: ......

Страница 28: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1221 Fax 0533 84 1220...

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