SERIES
1001
INSTRUCTION MANUAL
No.: 205-03-283
106-03-004
Page 1
／
1
■
Part names and functions
■
Basic specification
Part number
06 1001 111
Weight
Approx. 420g
Outer dimensions
220(W)x70(H)x25(D)mm
■
Crimping conditions
Make sure that the tensile strength of contacts
crimped by using this tool satisfies the specified
values in the following table.
Crimping height for
reference (mm)
Insertion
position
Applicable
wire,
AWG No.
Core wire
Coated
wire
Tensile
strength
(N)
22 4.0
A
24
0.68
to
0.82
1.75
to
1.85
3.0
26 2.0
B
28
0.58
to
0.78
1.40
to
1.50
1.0
Length of the uncoated part
2.5 to 3.2mm
■
Applicable contacts and wires
If a special wire requires to be used, please
consult us.
Applicable wires
Applicable
contact
Style
No.
AWG
No.
Core-wire
structure
[No. of
strands/dia.
of the strand
(mm)]
Outer
dimension,
coated
wire (mm)
22 17/0.16
φ
1.6
24 11/0.16
φ
1.5
26 7/0.16
φ
1.3
60 8263 0617
00 808
UL1007
twisted
wire
28 7/0.127
φ
1.2
<Precautions>
- When setting/removing contacts into/from the tool, be
careful to avoid contacts from being hooked at the
cable stopper or anvil, or the contact would be
deformed.
- Do not tie wires tightly, so that no extra stress would not
apply to contacts.
- Set a contact in the right orientation.
- The tool is equipped with ratcheting structure, so that
the handle would not open until proper stress is apply
to it.
- As an emergency measure against wrong crimping, the
ratcheting could be released by the ratchet-release
lever turned in the direction shown by the arrow in the
following figure.
<Routine check>
1) After use, lubricate the teeth with machine oil.
2) Make sure that the handle opens/closes smoothly
without any clinging or biting at the anvil or the ratchet
part.
3) If the impressing pressure of the ratchet is decreased
during a long-term usage, adjust the ratchet. The
ratchet unlock position could be changed by the
ratchet adjustment screw and the fixing nut loosened
and turned by using a “specialized tool”. After
adjusted, be sure to tighten the nut. Before use it in
the process, make sure that the crimping operation is
performed properly in a trial.
Ratchet-release lever
Crimping part
Head
Ratchet adjustment screw & fixing nut
Grip
Handle
Ratchet
Ring
KYOCERA Corporation
