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Maintenance and Inspection

 

49 

 

 

 

 

 
15.2 Annual inspection - inspection timetable

 

Take your scooter once per year to your dealer for an inspection. He will 
have  the  necessary  tools  and  experience  to  service  your  scooter 
correctly. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Description

 

(Component / inspection for) 

Component : Seat 

Seatbelt / 

no damage 

fixed securely 

can be easily adjusted 

closed securely 

Armrest padding / no damage, fixed securely 

Armrest, folding mechanism /    no play in joint 

 

functions easily 

Armrests, width adjustment /    no damage 

functions easily 

 

Backrest upholstery /    no damage 

fixed securely 

 

Backrest adjustment / no play in joint 

functions easily 

Seat upholstery / 

no damage 

 

fixed securely 

Seat and back frames / no damage 

 

Seat support - chassis connection /    no damage, 

 

no play in connection 

Assessment

 

OK 

Defective 

 

 

 

   

 

 

   

 

 

   

 

 

   

 

   

 

 

   

 

 

   

 

 

   

 

   

 

   

 

   

 

 

   

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

   

 

 

   

 

   

 

 

   

 

   

 

 

   

 

   

 

 

   

 

   

 

   

 

 

   

 

 

   

 

 

   

 

 

   

Содержание Mini LS

Страница 1: ...OPERATING MANUAL Mini LS...

Страница 2: ...ooter This Operating Manual assumes that the suitability of the user for scooter usage has been discussed with a doctor therapist and or dealer before operation The operating manual will help you get...

Страница 3: ...eat position 19 6 2 1 Adjusting the distance between seat and tiller 19 6 2 2 Adjusting the armrest width 19 6 3 Adjusting the tiller angle 20 7 0 Information about safe scooter driving 21 7 1 Driving...

Страница 4: ...ies achieve their maximum performance 40 12 2 3 How do I make sure the batteries achieve their best service life 40 12 3 Anti tipping wheels 40 12 4 Wheels and tyres 40 12 5 The drive unit 41 12 6 The...

Страница 5: ...16 3 1 Blink speed 55 17 0 Repairs 56 17 1 Information about safety at work 56 17 2 Tools 56 17 3 Wheels removal and replacement 57 17 4 Replacing the tyre 60 17 5 Fuses 61 17 6 Batteries 62 17 6 1 Di...

Страница 6: ...ation as a safety sign the rules according to ISO 3864 1 are to be adhered to See safety sign ISO 7010 W001 7 Operating instructions 8 Security certificate symbol 9 The presence of this symbol indicat...

Страница 7: ...g pregnant women to avoid prolonged use of this product Advising pregnant women to avoid prolonged use of this product 1 3 General Information Read the entire operating manual thoroughly before using...

Страница 8: ...ch are too steep over obstacles on gradients or up and down ramps Observe maximum climb angle see Specifications Only drive through restricted widths around bends inclines and ramps with reduced suita...

Страница 9: ...uch as batteries during preparation for transport and maintenance work Always carry out any work to be done with great care Always try to get help from a second person especially when stowing parts fo...

Страница 10: ...your skin wash the affected area immediately with plenty of water and contact a doctor If acid should come in contact with your eyes rinse them out immediately with lots of water and visit a doctor A...

Страница 11: ...list below The delivery condition using the inspection plan chapter 14 2 If any faults are apparent or components are missing please contact your supplier or dealer The following items are included i...

Страница 12: ...g wheel Tiller Dashboard with controls Seat unit with armrests Shopping basket Battery case LED LED Key switch ON OFF switch Speed controller Handle Handle Drive lever reverse Horn button Battery char...

Страница 13: ...sting knowledge of operation It is imperative that you follow the instructions given in the main manual 5 1 Driving the scooter NOTE Before starting driving adjust the seat height the backrest and the...

Страница 14: ...ill brake engaged Reverse Forwards 4 Check the battery charging state 5 Set the maximum speed Red reserve Yellow medium Green full lowest possible driving speed approx 1 5mph highest possible driving...

Страница 15: ...Brief instructions 14 5 2Transporting the scooter Dismantling the scooter stages 1 to 9 1 Remove the seat 3 Fold the tiller down 4 Remove the chassis 1 2 Removing the batterycase 2...

Страница 16: ...Brief instructions 15 Reassembling the scooter Stages 4 to 1 The scooter dismantled 1 Chassis 2 Drive unit 3 Battery case 4 Seat unit...

Страница 17: ...NOTE The seat must be removed from the scooter in order to adjust the seat height You should try to get help from a second person if possible or contact your dealer Removing the seat Removing the sea...

Страница 18: ...s bolt is at the right position otherwise the seat would be shaked The seat height h is adjusted using the five holes 1 5 in the seat support Pull the seat support 6 out as far as the required height...

Страница 19: ...otational adjustment by turning the seat a little one way then the other NOTE If after inserting the seat it is not possible to turn the seat or to pull the seat lock the seat is not properly locked N...

Страница 20: ...eat slightly forwards and backwards Accident hazard due to non engaged seat Ensure that the seat is properly engaged after adjustment by pushing the seat slightly forwards and then backwards 6 2 2 Adj...

Страница 21: ...the required position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards Accident hazard due to non engaged tiller Ensure that the tiller...

Страница 22: ...formation should help you to drive safely through traffic always match your speed to the driving situation in which you find yourself always reduce the speed when you are driving through unclear areas...

Страница 23: ...e switch off and allow the motor to cool down before continuing your journey You may need to choose an alternative more suitable route if overload trip re occurs Climb angle examples a 1 metre long ra...

Страница 24: ...mbing obstacles Don t try to drive over obstacles which are too high Example kerbstones Remedy always climb up kerbstones at lowered entry areas such as driveways DO NOT try to climb an obstacle when...

Страница 25: ...of 6 cm Please start practicing kerb climbing with small kerbs Approach the kerb at a right angle Stop approximately 0 5 Meter 19 inches in front of the kerb Adjust the speed controller to maximum sp...

Страница 26: ...allow it to cool down for a few minutes Switch the scooter on again and Reverse away from the obstacle such as kerbstone and then try again at a lower point Be careful turning the scooter around on i...

Страница 27: ...ling depending on load If the vehicle is under heavier loading for example heavy acceleration driving up hills the pointer can sometimes go to the red area of the display This is not critical and does...

Страница 28: ...e drive at an even speed do not accelerate or brake unnecessarily The driving range will be decreased if you drive with headlights drive in cold weather drive in hilly regions NOTE please see the info...

Страница 29: ...nd remove the key Tilt the steering column forwards see chap 6 3 When getting in and out ensure that your clothing does not get caught on the drive lever After you have got onto the scooter pull the s...

Страница 30: ...Driving 29 NOTE If you feel you are safe enough you can of course get onto the scooter without turning the seat round You can lift up the armrest on the side where you are standing and then get on...

Страница 31: ...reased Before turning the seat always ensure that the scooter is on an even and solid surface 8 3 Switching on The switch is located on the dashboard Insert the key into the switch and turn it to the...

Страница 32: ...he controller to adjust the speed to suit local conditions Select a lower speed if you are driving through narrow gaps on inclines or through crowds 8 5 Before driving Checks before driving Are the ba...

Страница 33: ...3 4 Hold the tiller firmly in both hands Press the drive lever 1 in the direction of travel until the required speed has been reached driving forwards driving in reverse Handle Handle 8 7 Using the m...

Страница 34: ...ld the button down 8 9 Switching off parking Turn the key to the left to switch off Always turn off using the key switch if you want to get on or off intend to stop for long periods Always remove the...

Страница 35: ...ition Disengaging the drive NOTES Always switch off to push it If a pre set speed is exceeded while you are pushing the drive motor will switch on automatically and brake the scooter Risk of accidents...

Страница 36: ...lot while charging batteries The battery charger has an automatic switch off device which prevents overcharging the batteries Do not leave the battery charger connected to the scooter for more than 24...

Страница 37: ...sequence for connecting and disconnecting the battery charger The jack socket 3 for connecting the battery charger is located on the tiller 1 Connect the battery charger plug 4 to the charging socket...

Страница 38: ...scooter chassis It is imperative that you observe the sequence for connecting and disconnecting the battery charger The jack socket 2 for connecting the battery charger is located on the rear of the b...

Страница 39: ...te battery completely 11 2 After charging 1 Switch off and remove the battery charger plug from the mains socket 2 Pull the battery charger jack plug out of the jack socket LED Removing the battery ch...

Страница 40: ...tely charged no charging current Since no charging current is flowing when the batteries are full the batteries cannot be overloaded 12 2 The Batteries The entire power supply is taken over by two cyc...

Страница 41: ...oint is their internal chemical equilibrium achieved so that they can produce maximum performance and service life 12 2 3 How do I make sure the batteries achieve their best service life Always charge...

Страница 42: ...rive motor the gearbox and the rear axle Drive takes place from the drive motor via the gearbox and rear axle to the rear wheels 12 7 The control unit The control unit is a programmable electronic reg...

Страница 43: ...drive lever which is then returned to its central position by a spring The scooter is then braked by the drive motor When the scooter is at a standstill or has been switched off it is braked by a magn...

Страница 44: ...ossing roads Use on public roads only permissible when no pavement is available WARNING Equipment in a power interruption will cause a malfunction which can be dangerous 1 Turn off the charger switch...

Страница 45: ...ersons are permitted to sit on the scooter during loading No persons are permitted to sit on the scooter during transport Drive or push the scooter up a ramp into the vehicle Switch the engaging lever...

Страница 46: ...g step summary 1 Remove the seat unit 2 Remove the battery case 3 Fold the tiller down 4 Disengage the drive unit from the chassis 13 3 2 Removing the seat and rear panelling Tilt the seat backrest fo...

Страница 47: ...ired position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards 13 3 5 Disengaging the drive unit from the chassis Push the locking device...

Страница 48: ...metal scrapers or aggressive solvents for cleaning Do not use high pressure cleaners to clean the scooters Never direct water spray onto the fittings on the tiller or drive unit components Light soil...

Страница 49: ...hich are not covered by the repair information please contact your dealer Always remove faulty scooters from operation and secure them against unauthorized use remove key 15 1 Daily maintenance before...

Страница 50: ...lt no damage fixed securely can be easily adjusted closed securely Armrest padding no damage fixed securely Armrest folding mechanism no play in joint functions easily Armrests width adjustment no dam...

Страница 51: ...ed securely Tiller folding mechanism no play in joint functions easily Component chassis Connections no damage Frames no damage no corrosion Reflectors no damage Steering mechanism no damage no play i...

Страница 52: ...cure blockage of magnetic brakes when lever is in central position scooter can not be pushed Dashboard switches no damage safe function Dashboard displays no damage safe function Indicator lamps no da...

Страница 53: ...ch on again If the error should occur again you can find information about troubleshooting and appropriate remedies in the lists in sections 16 2 and 16 3 Description Component inspection for Assessme...

Страница 54: ...rged batteries chapter 10 Batteries Replace batteries defective dealer Scooter does not run Check battery Charge the batteries charge display chapter 10 battery discharged switched Switch to drive to...

Страница 55: ...pidly to discharged during journey Motor jerks during driving Batteries Charge the batteries discharged chapter 10 Batteries defective Motor defective Visit your dealer Batteries do not charge Defecti...

Страница 56: ...not run 1400 3xblink Fault to motor brake or wires fall off 1500 1502 9xblink Fault to motor brake 1600 10xblink Battery voltage too low 1705 8xblink Fault in ECU or wires fall off 1802 1805 8xblink F...

Страница 57: ...ards caused by clamping and crushing while carrying out any repair work This applies particularly to all rotating and adjustable parts of the scooter such as around the steering wheels The scooter mus...

Страница 58: ...e wheels Loosen the self locking bolt 2 for the wheel fastening Secure the scooter against rolling away Lift the scooter and support it Remove the self locking bolt for the wheel fastening Pull the wh...

Страница 59: ...en the self locking bolt 4 Fitting the rear wheel Place the key 5 in the slot in the drive shaft 6 NOTE The key is rectangular Place it with its widest side in the axle slot Push the wheel onto the st...

Страница 60: ...Repairs 59 Place the washer 8 Screw the wheel fixing self locking bolt 9 and tighten it size 12 mm Lower the scooter Retighten the self locking bolt Locating the washer 8 Securing the rear wheel 9...

Страница 61: ...Repairs 60 17 4 Replacing the wheel Remove the damaged wheel wheel with tyre is one set The wheel to be replaced with a new set Front wheel Rear wheel...

Страница 62: ...7 A resettable fuse Position in cable between charging socket and batteries 2 40 A fusible fuse Position in each battery positive cable 2 External fuse position on battery case 3 for 22 Ah batteries...

Страница 63: ...sed and defective batteries must be properly disposed of and only handed over to the correct disposal points Please give used or damaged batteries back to your dealer He will ensure that they are prop...

Страница 64: ...case Put the battery case down on its bottom side and open it Removing the batteries to do this 1 First remove the cable from the battery negative terminal 2 Then remove the cable from the battery pos...

Страница 65: ...s e g over the winter you should prepare it as follows Remove soiling and dust Charge the batteries completely Place the scooter on supports Lift high enough so that the tyres are no longer touching t...

Страница 66: ...heaviest part 19 kg Maximum working load user weight 127 kg Tyre size 228 X 70 9 x2 75 solid tyres Working voltage battery voltage 24 Volt Batteries see chapter 17 Main fuse 1 x 40 A Storage temperat...

Страница 67: ...plastic components electronic components electrical cables and batteries Disposal of the individual materials must be carried out in accordance with environmental and disposal regulations in the relev...

Страница 68: ...Wiring Diagram 67 20 0 Wiring Diagram...

Страница 69: ...ndue wear and items subjected to misuse Unauthorized changes or modifications will forfeit your warranty If a defect or fault is discovered KYMCO Healthcare supplier dealer from whom the scooter was p...

Страница 70: ...mmable electronic regulating unit It regulates drive characteristics such as acceleration maximum speed and braking behavior The drive characteristics can be set to match the user s requirements by al...

Страница 71: ...e ECU 2 70 Switch the Scooter off remove ECU protect cover Disassemble the battery plugs and 1 2 as picture Disassemble the ECU s plug as picture Remove ECU bolts Disassemble the ECU Installation is i...

Страница 72: ...ing and installing the motor 71 Switch the Scooter off Removing the seat Removing the batteries case Removing drive unit as picture Remove the rear wheels Remove the motor stay bolts as picture Disass...

Страница 73: ...OE IN 1 72 Step 1 Handlebar Push the tiller backward into the required position Moving the handlebar to the seat as picture Ensure the handlebar is fixed firmly by seat If the throttle levers touch th...

Страница 74: ...lower side For Midi XL should setting the standard point as picture Lower Upper Standard point Step 3 Adjusting the longer rod s figure For tyre s toe in the upper distance should be less than the low...

Страница 75: ...p 4 Adjusting the shorter rod s figure To straighten the front tyres The steering stem should be centered the body frame by adjusting the shorter rod The front tyre parallels the steering stem by sigh...

Страница 76: ...hows a message ending with Use the up and down keys to look through the menu Use the help key to find out what each menu item does Press the enter key to use a menu item Once you are inside a menu ite...

Страница 77: ...ork Shop use only SP1 Diagnostic Tool introduction 2 76 Using your SP1 Plug in the sp1 Switch on the controller The SP1 is ready for use When you finish Unplug the SP1 The controller is ready to drive...

Страница 78: ...AMETERS DESIRED SETTINGS RANGE UNITS DESCRIPTION FAST SLOW FORWARD ACCELERATION 20 30 0 1 TO 10S FAST SLOW FORWARD DECELERATION 8 10 0 1 TO 10S FAST SLOW REVERSE ACCELERATION 30 40 0 1 TO 10S FAST SLO...

Страница 79: ...uthorized use without the written permission of KWANG YANG Motor Co Ltd is strictly prohibited T300 EQ20CC A1 NO 35 Wan Hsing Street San Min District Kaohsiung city Taiwan Republic Of China NO 61 Chun...

Страница 80: ...KWANG YANG MOTOR CO LTD No 35 Wan Hsing Street San Min Distrist Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021...

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