KYMCO CK 1 Скачать руководство пользователя страница 11

1

. GENERAL INFORMATION

 

 

CK 1 

 
 

TORQUE VALUES 

STANDARD TORQUE VALUES

 

 

Item 

Torque (kg-m) 

Item 

Torque (kg-m) 

 

5mm bolt, nut 
6mm bolt, nut 
8mm bolt, nut 
10mm bolt, nut 
12mm bolt, nut 

0.45

0.6 

0.8

1.2 

1.8

2.0 

3.0

4.0 

5.0

6.0 

5mm screw 
6mm nut, SH bolt 
6mm flange bolt, nut 
8mm flange bolt, nut 
10mm flange bolt, nut 

0.35

0.5 

0.7

1.1 

1.0

1.4 

2.0

3.0 

3.5

4.5 

Torque specifications listed below are for important fasteners. 

ENGINE 

 

Item 

Q‘ty  Thread dia.(mm)  Torque (kg-m) 

Remarks 

 

Cylinder head bolt A 
Cylinder head bolt B 
Oil filter screen cap 
Exhaust muffler joint lock nut 
Valve adjusting lock nut 
Oil bolt 
Cylinder bolt 
A.C. generator flywheel bolt 
Cylinder head cover bolt 
Oil pump bolt 
Oil filter lock nut 
Rocker arm lock bolt 
Cylinder head lock bolt 
Cylinder bolt 
Crankcase assembly bolt 
Crankshaft damper bolt 
Right crankcase cover bolt 
Left crankcase cover bolt 
A.C. generator coil lock bolt 
Starter gear set plate bolt 
Carburetor lock bolt 














10 







30 


12 

14 


16 

8x79 
6x22 

6x25 





2.8

3.2 

2.8

3.2 

1.5

3.0 

0.8

1.2 

1.4

1.8 

2.0

3.0 

0.8

1.2 

4.0

5.2 

0.8

1.2 

0.7

1.1 

1.5

3.0 

1.5

2.0 

1.5

2.0 

0.8

1.2 

0.8

1.5 

0.8

1.2 

0.8

1.2 

0.8

1.2 

0.4

0.7 

1.0

1.6 

0.8

1.2 

Double end bolt 
Double end bolt 
 
Double end bolt   

 
 
 
 
 
 
 
 
 
 

FRAME

 

 

Item 

Q‘ty  Thread dia.(mm)  Torque (kg-m) 

Remarks 

 

Steering stem lock nut 
Front axle nut 
Rear axle nut 

Rear shock absorber upper mount bolt

 

Rear shock absorber lower mount bolt 

Rear fork pivot nut 
Handlebar lock bolt 
Rear driven gear bolt 
Rear brake panel bolt 









22 
14 
16 
10 
10 
12 



6.0

9.0 

5.5

7.0 

6.0

8.0 

3.0

4.0 

3.0

4.0 

5.5

7.0 

6.0

9.0 

1.8

2.0 

1.8

2.5 

 

 

 

1-10

 

Содержание CK 1

Страница 1: ...SERIAL NUMBER 1 0 LUBRICATION POINTS 1 12 SPECIFICATIONS 1 1 CABLE HARNESS ROUTING 1 13 SERVICE PRECAUTIONS 1 2 WIRING DIAGRAM 1 15 TORQUE VALUES 1 10 TROUBLESHOOTING 1 16 SPECIAL TOOLS 1 11 Location...

Страница 2: ...Intake 0 06mm Exhaust 0 06mm Idle speed rpm 1700 Lubrication System Lubrication type Forced pressure wet sump Oil pump type Inner outer rotor Oil filter type Wire gauze filter Oil capacity 0 9 liter C...

Страница 3: ...bolts or nuts begin with larger diameter to smaller ones at several times and tighten to the specified torque diagonally Use genuine parts and lubricants When servicing the motorcycle be sure to use...

Страница 4: ...l working safety Disconnect the battery negative terminal before operation When using a spanner or other tools make sure not to damage the motorcycle surface After operation check all connecting point...

Страница 5: ...capacity After operation terminal caps shall be installed securely When taking out the connector the lock on the connector shall be released before operation Hold the connector body when connecting o...

Страница 6: ...inal cover or loose negative terminal Check the double connector cover for proper coverage and installation Insert the terminal completely Check the terminal cover for proper coverage Do not make the...

Страница 7: ...e that it is not interfering with any moving or sliding parts When fixing the wire harnesses do not make it contact the parts which will generate high heat Route wire harnesses to avoid sharp edges or...

Страница 8: ...sharp edge or corner When rubber protecting cover is used to protect the wire harnesses it shall be installed securely Do not break the sheath of wire If a wire or harness is with a broken sheath rep...

Страница 9: ...ns When a testing device is used make sure to understand the operating methods thoroughly and operate according to the operating instructions Be careful not to drop any parts When rust is found on a t...

Страница 10: ...ls represent the servicing methods and cautions included in this service manual Apply engine oil to the specified points Use designated engine oil for lubrication Apply grease for lubrication Use spec...

Страница 11: ...der head lock bolt Cylinder bolt Crankcase assembly bolt Crankshaft damper bolt Right crankcase cover bolt Left crankcase cover bolt A C generator coil lock bolt Starter gear set plate bolt Carburetor...

Страница 12: ...Page Valve adjuster E036 Valve spring compressor attachment E040 Clutch holder E013 Flywheel puller E005 Flywheel holder E021 Lock nut socket wrench E010 Bearing remover E037 Oil seal Bearing install...

Страница 13: ...1 GENERAL INFORMATION CK 1 LUBRICATION POINTS Throttle Cable Speedometer Cable Clutch Cable Front Brake Fluid Tube 1 12...

Страница 14: ...1 GENERAL INFORMATION CK 1 CABLE HARNESS ROUTING Taillight Wire Connector Wire Harness CDI Unit Ignition Coil 1 13...

Страница 15: ...1 GENERAL INFORMATION CK 1 Starter Relay Throttle Cable Positive Cable Battery Negative Cable Ignition Coil Wire Clutch Cable Winker Regulator Rectifier Fuse Box 1 14...

Страница 16: ...1 GENERAL INFORMATION CK 1 WIRING DIAGRAM 1 15...

Страница 17: ...and piston rings Leaking cylinder head gasket Faulty choke control system Leaking intake manifold Incorrect ignition timing Incorrectly adjusted air screw Flooded carburetor Throttle valve excessivel...

Страница 18: ...n timing too advanced Excessive carbon build up in combustion chamber Poor quality fuel Clutch slipping Mixture too lean Start engine and accelerate lightly for observation Inspection Adjustment Sympt...

Страница 19: ...Faulty CDI unit Faulty A C generator Faulty ignition coil Faulty ignition switch Faulty A C generator Damaged vacuum tube Clogged air vent hole Remove spark plug and install it into spark plug cap to...

Страница 20: ...lean and unclog Cam timing gear aligning marks not aligned Faulty spring Inspection Adjustment Symptom Probable Cause Check ignition timing Check carburetor for clogged jets Check fuel filter for fuel...

Страница 21: ...tor rectifier coupler red wire and battery wire to ground and test voltage Inspection Adjustment Inspection Adjustment Symptom Symptom Probable Cause Probable Cause Normal voltage Battery has voltage...

Страница 22: ...n coil Replace with a new spark plug and inspect again Check CDI unit coupler for looseness Inspection Adjustment Symptom Probable Cause Normal Abnormal Normal Abnormal Normal Abnormal Abnormal Measur...

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