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42

 MAINTENANCE

Transmission fluid change

1. Place the scooter on its main stand.

3. After the fluid has drained out, reinstall the drain bolt with a

new sealing washer and tighten it to the specified torque.

2. Place a suitable container (drain pan) under the transmis-

sion case on its left side. Remove the drain bolt 

1 

to

drain the fluid.

Transmission fluid type:

SAE 90

Transmission fluid capacity (Agility 50): 0.12 qt (0.11 L)
Transmission fluid capacity (Agility 125): 0.21 qt (0.20 L)
NOTE: The fill amount specified is the amount to use after
completely draining the used transmission fluid.

Transmission fluid drain bolt torque: 15 lb-ft (20 N-m)
4. Remove the transmission fluid  filler bolt  

2

.

5. Add the exact specified fluid through the fluid filler hole 

3

.

Using the wrong transmission fluid type or viscosity

may cause premature transmission component  wear.

Do not exceed the specified amount when adding trans-

mission fluid. If too much fluid is added to the trans-

mission case it could be forced into the air cleaner as-

sembly during operation, causing air filter contamina-

tion and poor engine performance.

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Содержание Aglity 125

Страница 1: ...Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information...

Страница 2: ...ortant information is called out in this manual by the following icons and notations WARNING CAUTION NO NO NO NO NOTE TE TE TE TE The SAFETY ALERT symbol with the exclamation point in the triangle mea...

Страница 3: ...ction 19 20 Tire Inspection 20 21 Fuel Level Filler Cap 22 TABLE OF CONTENTS Steering Handlebar Inspection 23 Instrument Inspection 23 Horn Lights Inspection 24 Chassis Inspection 25 Starting the Engi...

Страница 4: ...r vehicle and manufactured to meet KYMCO s demanding standards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be...

Страница 5: ...at all times Know ing these limits and staying within them will help you avoid accidents SCOOTER SAFETY Keep your scooter in safe condition For safe riding it s important to inspect your scooter befo...

Страница 6: ...keep your hands warm and help pre vent blisters cuts burns and bruises A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflec...

Страница 7: ...oading guidelines Improperly loading your scooter will affect its stability and han dling You should ride at reduced speeds when you are carrying a passenger or cargo Follow these guidelines whenever...

Страница 8: ...and then install them correctly Use extreme caution when selecting and installing the ac cessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment...

Страница 9: ...l 8 Kick start lever 9 ESN Engine Serial Number AT Main stand NOTE Your scooter may differ slightly in appearance from the images in this manual NOTE Write your scooter s VIN and ESN in the boxes prov...

Страница 10: ...d in the inside rear cover of this Owner s Manual 1 Battery 2 Exhaust muffler 3 Right rear turn signal 4 Rear carrier 5 Ignition switch 6 Engine stop switch starter motor button 7 Instruments Speedome...

Страница 11: ...ocumentation for security reasons Since this code is required if you need re placement keys record this important code in the box provided on the inside rear cover of this Owner s Manual Ignition swit...

Страница 12: ...er 3 3 3 3 3 3 3 3 3 3 LOCK In this position the steering is locked electrical power is disconnected and the engine cannot start or oper ate the key can be removed Locking the steering Turn the handle...

Страница 13: ...vel and the battery condition and allow the starter motor to cool before attempting to start the engine again CONTROLS FEATURES Left handlebar switch Headlamp switch UP 3 3 3 3 3 The upper switch posi...

Страница 14: ...age compartment as vehicle handling and stability may be severely affected Do not leave the ignition switch key under the seat Turn signal switch Use the turn signal indicator to signal to other traff...

Страница 15: ...fore do not store any items in this compartment that are susceptible to heat damage such as food or flammable materials Main stand center stand Your Agility scooter is equipped with a main center stan...

Страница 16: ...t prac tice is to maintain the fuel level no lower than the one quarter mark above empty whenever possible Instruments 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 1 1 1 1 1 5 5 5 5 5 6 6 6 6 6 Your Agility scooter...

Страница 17: ...ying a passenger Riding with a passenger will change the handling char acteristics of your scooter Allow for extra braking dis tance and use extra care when riding in traffic Be sure you and your pass...

Страница 18: ...to cool This aids in the mating process of the engine and transmis sion components It is essential that some stress be placed on these components during break in to ensure that this mating process occ...

Страница 19: ...ld cause the tires to slip and could result in you losing control of the scooter Use extra care when riding on new tires Perform proper break in of the tires as described in this Owner s Manual and av...

Страница 20: ...brake fluid in the front brake fluid reservoir pages 19 20 3 Tires Check condition and inflation pressure pages 20 21 4 Fuel level Fill fuel tank when necessary page 22 Check for leaks Performing pre...

Страница 21: ...k PRI Engine oil level inspection NOTE Park your scooter on the main stand on level ground L F Use extreme caution when performing the oil level in spection or any other checks if the scooter s engine...

Страница 22: ...tire rider passenger 32 0 PSI 2 25 kg cm2 PRI Front brake lever fluid inspection right lever The right brake lever on your Agility scooter controls the front hydraulic brake Check the free play at th...

Страница 23: ...ires tread Replace the tire immediately if any damage of this type is present 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 The tires on your scooter must be replaced if they Leak air even at a slow rate Have any dam...

Страница 24: ...gher Unleaded gasoline will extend spark plug life Gasoline is highly flammable and explosive You can be burned or seriously injured while handling fuel Stop the engine and keep heat sparks and flame...

Страница 25: ...ct your scooter s handlebars for damage and make sure the steering s side to side and up and down movement is smooth If you detect any looseness or abnormal sounds dur ing your steering inspection do...

Страница 26: ...er to make sure the brake lamp in the tail light 4 illuminates The horn is an essential safety item as it alerts other traffic to your presence The headlight must be in good working order to illumi na...

Страница 27: ...front brake right lever have pressure and lock the wheels when you squeeze the levers Mirrors Adjust the mirrors while seated on the scooter BE FORE you begin riding License plate Make sure your licen...

Страница 28: ...ate away when the engine starts To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel le...

Страница 29: ...be hard to start Add fresh fuel and press the starter button several times in succession to try to start the engine If the scooter does not start con tact your KYMCO dealer as your scooter may need to...

Страница 30: ...cooter off the main stand You and your passenger should always wear appropriate safety apparel such as a helmet eye protection gloves andotherprotectiveclothingeachtimeyouridethescooter Never wear any...

Страница 31: ...ne lon gevity permit the engine to cool in these situations Avoid sudden acceleration and prolonged high speed use that can accelerate engine wear Moderate use will prolong the engine life of the scoo...

Страница 32: ...t Reduce your speed when riding your scooter in the rain Wet road surfaces reduce tire grip and greatly increases the distance required for safe braking The wet surface also reduces tires grip during...

Страница 33: ...th the lights off your scooter may not be visible to other traffic and this could cause a traffic accident Only operate the ignition switch when the scooter is not moving Parking your scooter Use the...

Страница 34: ...mable materials such as dry grass or leaves do not come into contact with the exhaust sys tem when parking your scooter Lock the steering of your scooter see pages 9 10 to reduce the risk of theft Do...

Страница 35: ...maintenance schedule Consult your KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance rec ommendations and schedules in this...

Страница 36: ...by your KYMCO dealer unless you have the proper tools service data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA reco...

Страница 37: ...park plug C I C R C I R 43 Valve clearance A A A A Dealer Carburetor I I I I Dealer Drive belt I Dealer Air cleaner C I R I R I R 37 Battery I I I I I I I PRI 38 39 Fuel filter R Dealer Brake system I...

Страница 38: ...Read this section of Owner s Manual carefully Failure to perform a reasonable break in of the tires could cause tire slip and loss of control Use extra care when riding on new tires as the grip will...

Страница 39: ...nt interval per the main tenance schedule discard the air cleaner element 6 Install the cleaned or new air cleaner element Use the KYMCO genuine air cleaner element or an equivalent air cleaner elemen...

Страница 40: ...stilled water NOTE If your battery seems weak and or is leaking elec trolyte causing hard starting or other electrical troubles contact your KYMCO dealer immediately Your battery is a maintenance free...

Страница 41: ...e power 1 When removing the battery for charging or replacement dis connect the negative terminal lead from the battery first then disconnect the positive terminal lead 2 When installing the battery c...

Страница 42: ...r Although rare this possibility exists if you handle oil on a frequent basis Thoroughly wash your hands with soap and water as soon as possible after handling used oil Engine oil replacement Engine o...

Страница 43: ...ine oil viscosity SAE 15W 40 5 Refer to page 19 Wipe the dipstick 2 off with a clean cloth andreinstall it in its hole but do not thread it into the engine case Push the dip stick in until it touches...

Страница 44: ...qt 0 20 L NOTE The fill amount specified is the amount to use after completely draining the used transmission fluid Transmission fluid drain bolt torque 15 lb ft 20 N m 4 Remove the transmission flui...

Страница 45: ...ine This may cause severe en gine damage which will not be covered under warranty Never use a spark plug with an improper heat range as severe engine damage may result Recommended spark plug Spark plu...

Страница 46: ...play is the measured distance between the brake lever at rest and a fully applied brake 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 4 Use the cable end adjuster 4 to set the free play NOTE If th...

Страница 47: ...un the engine while keeping the headlight on to dissipate any condensation 4 After cleaning rinse the scooter thoroughly with plenty of clean water This rinsing is required to remove detergent residue...

Страница 48: ...communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible if it comes in contact with road salt or sea water 1 Clean the scooter using cool wate...

Страница 49: ...ug and use tape or string to secure the cap to any convenient plastic body part so that it is positioned away from the spark plugs Remove the spark plug from the engine and store it in a safe dry plac...

Страница 50: ...ttery as required use a quality charger de signed for use on a maintenance free type battery Install the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank wi...

Страница 51: ...49 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 52: ...50 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 53: ...m3 3 0 cu in Bore and stroke 1 53in X 1 61 in 39 X 41 4 mm Compression ratio 11 1 Spark plug CR7HSA Idle speed 2000 RPM Cooling system Forced Air fan Starting system Electric starter motor kick start...

Страница 54: ...7 6 cu in Bore and stroke 2 06 in X 2 27 in 52 4 X 57 8 mm Compression ratio 13 1 Spark plug CR7HSA Idle speed 1700 RPM Cooling system Forced Air fan Starting system Electric starter motor kick start...

Страница 55: ...rning action uses up a great deal of the normally unused fuel and other gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide The Clean Air syst...

Страница 56: ...exhaust components as doing so will affect compliance with these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level from y...

Страница 57: ...55 KYMCO LIMITED WARRANTY...

Страница 58: ...56 Instrument Inspection 23 Instruments 14 Keys 9 KYMCO Limited Scooter Warranty 55 Left hand Handlebar Switch 11 12 Load Limits Guidelines 5 Locations of Parts Controls 7 8 Main Stand 13 Maintenance...

Страница 59: ...icle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle i...

Страница 60: ...5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared February 2009 T300 KG10SA KN25SA US A5...

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