Start
This light turn on when
the Machine Start button is
pressed and the ACR Relay is
latched
.
Stop
This light will be on if
Machine Stop button is deac-
tivated.
.
E-Stop
If the light is NOT on,
ensure gates are closed and all
E-Stops are not activated
24VDC
Light turns on once the
ACR is latched and the 24VDC
Power Supply is working.
Powers the
PLC
.
Tips
Light NOT ON
Steps to Try
Control Power
Check Main Power to the machine
Ensure the Control Circuit Button is ON
Tech: (Lock/Tagout) Ensure the Disconnect Switch in the Panels is ON
Tech: (Lock/Tagout) Check Control Transformer
Over Load Relay
Tech: (Lock/Tagout) Check Overload Relays on Contactors
E-Stop
Ensure ALL E-Stops are in the OUT position.
Ensure ALL Safety Gates are closed and Light Curtain feedback is error free.
Tech:(Lock/Tagout) Check resistance of E-Stop circuit
Stop
Ensure Stop Button is not stuck
Tech: (Lock/Tagout) Check resistance of Stop circuit
Start
Ensure Start Button is making connection
Tech: (Lock/Tagout) Check ACR Circuit
24VDC
Tech: (Lock/Tagout) Check voltage into and out of the 24VDC power supply
About the 6-Lights
Light turns on when the Control Trans-
former power is working, Indicates power
on secondary side-of transformer and High
Power is applied to all components
Control Power
The overload circuit is working when
light is on.
Overload Relay
High Voltage may cause
injury or death
.
Troubleshooting checks must be performed
by a
Qualified Electrical Technician.
For Technicians:
Get detailed troubleshooting information on the 6 Lights. (See a video ,Download a PDF)
Video (6-LightsTroubleshooting)
: https://www.kvalinc.com/videos/training
PDF (6-Lights Troubleshooting):
https://www.kvalinc.com/machine-support
Mechanical Setup
Width Adjust
1. Pull up the width adjust button located on the main control panel or the
(optional) remote control panel. This will retract the pickle forks freeing
the movable fence for positioning.
2. Slide the movable fence until Pickle Fork is at the desired location on
the Collar Bar. Both fences move. The Pickle Forks have a 1.0” width
equaling to 1.0” per side for a total of 2.0”change in width.
3. After width is set, push the width adjust button down to extent the
Pickle Fork.
Jamb Height Adjust
The Jamb height adjust is located on each head. To adjust to different Jamb
Heights,
1. Pull the small knob up and to the right to unlock,.
2. Move the bigger knob until the desired clamp position is locked.
Door Length Adjust
Adjust the length by pulling up the T Handle Pin adjust and move the Head
to desired length. Lock by Securing the T Handle in the appropriate adjust-
ment hole. See next figures for an example of length adjustments. (6’.6”,
6’.8”,7’.0” and 8’.0”)
Pickle Fork
36.0”
30.0”
8.0 Foot
6.6 Foot
Main Control
Sill
Control
Header
Control
Movable
RH Gun
Movable
LH Gun
Fixed
RH Gun
Fixed
LH Gun
Movable Fence
Fixed Fence
Width Adjust
Width Adjust
In Feed
Out Feed
Electrical Panel
