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4

MAINTENANCE SCHEDULE 

Each use

After 1.5 

Months 

or 50 hrs

Each 3 

Months 

or 100 hrs

Each 6 

Months 

or 200 hrs

Each 9 

Months 

or 300 hrs

Each 12 

Months 

or 400 hrs

General Inspection: 

 

 

 

 

 

Guards   

 

Check    

 

 

     O 

           O  

    O  

 

O

Warning  

 

Check    

 

 

     O 

           O  

    O  

 

O

Stickers

Test Run  

 

Check Operation  

 

 

     O 

           O  

    O 

 

O

Controls: 

 

 

 

 

 

Dead-Man 

 

Check    

        O   

     O 

           O  

    O  

 

O

Switch Operation

Pitch   

 

Check    

        O   

     O 

           O  

    O  

 

O

Control Assembly 

Lubricate 

 

 

     O 

           O  

    O 

 

O

Engine

:   

 

 

 

 

Engine oil  

 

Check level 

        O   

     O 

           O  

    O 

 

O

 

 

 

Change   

 

 

 

           O  

 

 

O

Engine Oil  

 

Replace   

 

 

 

 

           O  

 

 

O

Filter

Oil Cooler  

 

Clean    

 

 

 

     O 

           O  

     O 

 

O

Cooling Fins  

 

Clean    

 

 

     O 

           O  

     O 

 

O

Air cleaner  

 

Check-clean  

 

 

     O 

           O  

     O 

 

O

 

 

 

Replace   

 

 

 

 

 

 

 

 

O

Air Intake Line    

Check    

 

 

 

 

 

 

Replace   

 

 

 

 

 

 

 

 

2 yrs 

Fan Belt   

 

Check tightness    

 

 

 

           O  

 

 

O

 

 

 

Replace   

 

 

 

 

 

 

 

 

500 hrs

Valve Clearance    

Check-Adjust 

 

 

 

 

           O  

 

 

O

Fuel filter  

 

Check & Clean    

 

 

     O 

           O  

     O 

 

O

 

 

 

Replace   

 

 

 

      

           O  

 

 

O

Fuel 

Tank 

  Clean 

         500hrs

Engine 

wiring 

 

 Check 

 

         O

Drive Train: 

 

 

 

 

 

Clutch/Pulley 

 

Check    

        O   

      O             O  

     O 

 

O

Operation 

Spider plate assembly 

Check    

        O   

      O             O  

     O 

 

O

 

 

 

Lubricate  

 

 

 

       

           O  

 

 

O

V-Belt   

 

Check    

        O   

      O             O  

     O 

 

O

Blades    

 

Check    

        O   

      O             O  

     O 

 

O

Gearbox: 

 

 

 

 

 

Gearbox oil  

 

Check level  

 

 

 

 

           O  

 

 

O

 

 

 

Check    

        O   

 

 

           O  

 

 

O

Gearbox  

 

Check Operation  

 

 

       O             O  

     O 

 

O

Breathers

OPERATION ELEMENTS

V-belt is driven gearbox by engine, and then transmit torque to trowel and the machine working. The trowels can be 

adjusted due to the stature of operator through pitch control assembly. Dead man switch designs provide safe and 

stable operation. Holding the deadman lever before start the engine, and loosening deadman lever the machine will 

stop working.

OPERATION (Floating)

When the slab has set sufficiently firm that the operator’s footprint leaves a very slight depression on the surface of the 

slab, it is ready for the floating operation.

Guiding the machine on the slab is very simple; a slight upward lift of the handle causes the machine to travel to the 

left. Holding the handle in the neutral position, will slowly cause the machine to spin in one spot. Slight downward 

pressure on the handle cause the machine to the travel to the right. Best results are obtained by covering approximately 

4” on each turn. In other words, let the machine move right or left, backwards or forwards, approximately 4” with each 

revolution of the trowels. To fill a hole or cut down hump, move the unit back and forth over the problem area.

Under normal operating conditions the machine should cover as much as 1000 sq. ft. in about 15 minutes. It is 

recommended that a slight tension on the trowel control cable, (but not a definite tilt), during the floating operation 

will cause the machine to operate much smoother. After the floated slab has set sufficiently, it is ready for the finishing 

operation.

CAUTION!

 Do not let the machine stand in one spot on the soft cement. Lift from the slab when the floating 

operation is complete.

Routine 

Service Intervals

Содержание KPT 36

Страница 1: ...OperatingInstructionand PartsManual for 10601 S Sam Houston Pkwy W Suite 140 Houston TX 77071 281 313 2506 800 469 4178 KPT 36 48 Walk Behind Power Trowel ...

Страница 2: ...00 Walk behind Power Trowel can be used in surface finishing of concrete road terrace boatyard airport and floor etc Deadman switch design provide safe A sophisticated system to protect the operator from an out of control spinning handle When the operator is using a walk behind power trowel and let go of the safety sensor detects the motion of the handle and stops the engine before the handle reac...

Страница 3: ...components 15 When the machine start working you should be check the clutch whether or not wear and tear If the clutch will have 3 4 worn and torn you must change new clutch ring 16 Check that all shields and covers are in place and all nuts bolts and screw are tightened when the machine working Make sure put the cable while the machine working 3 MAINTENANCE RECORD Due to the nature and environmen...

Страница 4: ...an switch designs provide safe and stable operation Holding the deadman lever before start the engine and loosening deadman lever the machine will stop working OPERATION Floating When the slab has set sufficiently firm that the operator s footprint leaves a very slight depression on the surface of the slab it is ready for the floating operation Guiding the machine on the slab is very simple a slig...

Страница 5: ...tick without screwing it into the filler hole Check the oil level shown on the dipstick If the oil level is low remove the oil filler cap and fill to the upper limit mark on the dipstick with recommended oil Screw in the filler cap dipstick securely SAE 10W 30 is recommended for general use The engine is certified to operate on unleaded gasoline with a re search octane rating of 90 or higher Unlea...

Страница 6: ...he starter 3 Stopping the engine a Move the throttle lever to the SLOW position f If the chock lever or chock rod applicable types has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up c Turn the fuel valve lever to the OFF position b Turn the engine switch to the OFF position 4 Setting engine speed Position the throttle lever the d...

Страница 7: ...ncorrect spark plug can cause engine damage 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area 2 Remove the spark plug with a 13 16 inch spark plug wrench 3 Inspect the spark plug Replace it if the electrodes are worn heavy carbon buildup is found or if the insulator is cracked or chipped 4 Measure the spark plug electrode gap with a suitable gauge The gap should b...

Страница 8: ...tarted if too much oil is left in the foam STORAGE The following steps should be taken to prepare your Walk behind Power Trowel for extended storage 1 Close fuel shut off valve 2 Siphon excess gasoline from tank 3 Start engine until it stops from lack of fuel This will use up all the fuel in the carburetor and prevent formation of deposits due to evaporation of fuel 4 Remove spark plug and pour 2 ...

Страница 9: ...CONTROLS WILL NOT OPERATE BLADES Cable broken or out of adjustment Pressure plate assembly contaminated with concrete debris Slot screw missing under side of handle Spider plate seized Pressure plate and or yoke arm broken or badly worn Hand crank adjuster malfunctioning 10 BELT WEARING RAPIDLY Belt is too tight Pulley out of alignment Wrong belt defective belt Clutch sticking Gearbox seizing 11 O...

Страница 10: ...35 Mounting rails II 1 36 36036 Guard ring 1 37 36037 Lock NutM10 4 Item Part No Part name Qty 1 36201 Pin 5 35 1 2 36202 Gasket 10 1 3 36203 Bolt M10 200 1 4 36204 Threaded rod 1 5 36205 Retaining ring 35 1 6 36206 Bearing 51203 1 7 36207 ScrewM6 8 1 8 36208 Bushing 1 9 36209 Throttle cable 1 10 36210 Lock Nut M12 2 11 36211 Washer 12 2 12 36212 Retaining ring 8 1 13 36213 Rigid handle 1 14 36214...

Страница 11: ...11 2 Handle assembly 3 Deadman switch assembly ...

Страница 12: ...Oil Seal NAK20x40x7 1 12 36412 Key 10x8x28 1 13 36413 Washer Some 14 36414 Oil Seal NAK35x54x8 1 15 36415 Drain plugM16x1 5 1 16 36416 Washer 16 Cu 1 17 36417 Worm Shaft 1 18 36418 Key 6x6x32 1 19 36419 Fill plug M16x1 5 1 20 36420 Washer 16 Cu 1 21 36421 Sight Plug 1 22 36422 Screw M6x16 12 23 36423 Relief Valve 1 24 36424 Main Shaft 1 25 36425 End Cap 1 26 36426 Bearing 30304 1 27 36427 Bearing ...

Страница 13: ...ng M8x1 4 14 36514 Retainer 1 15 36515 Screw M12 25 1 16 36516 Cap plug 1 17 36517 Pressure plate cap 1 18 36518 Bearing 51209 1 19 36519 Bushing 1 20 36520 Pressure plate 1 Item Part No Part name Qty 1 36601 Clutch ring 4 2 36602 Spring 1 3 36603 Cover 1 4 36604 Screw M8 16 2 5 36605 Bushing 1 6 36606 Spacer 1 7 36607 Gasket 8 1 8 36608 Bolt 5 16 40 1 9 36609 Friction Wheel A 1 10 36610 Lubricati...

Страница 14: ...2 Handle assembly Diagram 48 1 Walk behind power trowel assembly 14 ...

Страница 15: ...rd ring 1 35 46035 Mounting rails Ⅰ 1 37 46037 Mounting rails Ⅱ 1 KPT 48 Power Trowel Part List 15 Item Part No Part name Qty 1 46301 Pin 5 35 1 2 46302 Gasket 10 1 3 46303 Bolt M10 200 1 4 46304 Threaded rod 1 5 46305 Retaining ring 35 1 6 46306 Bearing 51203 1 7 46307 ScrewM6 8 1 8 46308 Bushing 1 9 46309 Throttle cable 1 10 46310 Lock Nut M12 2 11 46311 Washer 12 2 12 46312 Retaining ring 8 1 1...

Страница 16: ...16 3 Deadman switch assembly 4 Gearbox assembly 5 Spider plate assembly Pressure Plate ...

Страница 17: ...rt List 17 Item Part No Part name Qty 1 46601 Bolt M8 45 8 2 46602 Gasket 8 12 3 46603 Trowel arm 4 4 46604 Bushing 8 5 46605 Trowel blade assembly 4 6 46606 Bolt M8 16 4 7 46607 Lift lever 4 8 46608 Carriage bolt 4 9 46609 Nut M10 4 10 46610 Spider plate 1 11 46611 Grease fitting 4 12 46612 Screw M12 30 1 13 46613 Cap plug 1 14 46614 Retainer 1 15 46615 Screw M10 16 4 16 46616 ring 20 2 4 4 17 46...

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