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8

     HOSE PREPARATION

1.  Select your hose and coupling to be assembled. The examples in this Manual use MX06 hose and 
HY06/06 MP couplings.

2.   Determine the correct crimp setting from the manufacturer’s specifi cations. 

3.   Determine the hose cut length 
by subtracting the cut-off  factor 
from the overall length of the as-
sembly.

4.   Using a suitable saw, cut the 
hose square and to the proper 
length.

5.   Coat the coupling with ap-
propriate hose assembly lubricant 
to ease hose insertion. Insert the 
hose until it “bottoms out” in the 
coupling shell.

6.   To insure that the hose is 
“bottomed out” in the coupling,
mark the insertion depth on the 
hose before inserting it into the coupling (see fi gure below).

7.   The most effective method for insertion is to use a clockwise, twisting motion, or if tolerances are tight, 
grasping the coupling hex in a vise while twisting the hose.

Содержание KH4-50

Страница 1: ...1 KH4 50 CRIMPER OPERATORS MANUAL WITH ACTTM CONTROLLER ...

Страница 2: ... CRIMPER CRIMPER CAN PRODUCE 340 TONS OF FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURERS SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION KH4 50 Manual with ACTTM Controller Revised 08 20 2014 ...

Страница 3: ...3 TABLE OF CONTENTS OPTIONAL EQUIPMENT Hydraulic Die Storage Rack ...

Страница 4: ...COMPONENT PARTS IDENTIFICATION CRIMPER HEAD OIL FILLER CAP MASTER POWER SWITCH OIL LEVEL SIGHT GLASS TANK DRAIN PORTS FOOT SWITCH PLUG IN PORT ACTTM CONTROL PANEL SEE SEPARATE PAGE TRANSDUCER FOOT SWITCH ...

Страница 5: ...5 CRIMPER SPECIFICATIONS INITIAL SET UP FAN START BUTTON START BUTTON ...

Страница 6: ...6 HYDRAULIC DIE INSTALLATION The KH4 50 If a problem occurs contact Customer Service for additional assistance ...

Страница 7: ...7 HYDRAULIC DIE INSTALLATION Continued ...

Страница 8: ...ing a suitable saw cut the hose square and to the proper length 5 Coat the coupling with ap propriate hose assembly lubricant to ease hose insertion Insert the hose until it bottoms out in the coupling shell 6 To insure that the hose is bottomed out in the coupling mark the insertion depth on the hose before inserting it into the coupling see figure below 7 The most effective method for insertion ...

Страница 9: ...UNCTION CYCLE STOP NOTE IF THE CRIMPER IS IN MANUAL MODE THE GREEN OPEN CLOSE BUTTONS WILL OPEN AND CLOSE THE CRIMPER HEAD IF THE CRIMPER IS IN AUTO MODE THE BUTTONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS IF THE CRIMPER IS IN SEMI AUTO MODE PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION Patent No 7 383 709 ...

Страница 10: ...10 ACTTM CONTROLLER OVERVIEW ...

Страница 11: ...11 ACTTM CONTROLLER MANUAL MODE While the ACTTM crimper has the ability to perform a number of fully automatic functions manual operation is also possible ...

Страница 12: ...12 ACTTM CONTROLLER MANUAL MODE Continued ...

Страница 13: ...13 ACTTM CONTROLLER OPERATION ...

Страница 14: ...14 ACTTM CONTROLLER OPERATION 14 ...

Страница 15: ...15 ACTTM CONTROLLER OPERATION 15 ...

Страница 16: ...16 ACTTM CONTROLLER OPERATION 16 ...

Страница 17: ...17 ACTTM CONTROLLER OPERATION ...

Страница 18: ...18 ACTTM CONTROLLER MEMORY RESET ...

Страница 19: ...19 AccuStopTM COUPLING STOP OPTIONAL ...

Страница 20: ...nt Flange Bolts Periodically every 6 12 months depending upon usage the front flange bolt torque should be checked The correct torque is 332NM 245 Ft Lbs This specific style of grease gun fitting must be used to lubricate the KH4 50 ...

Страница 21: ...21 TROUBLESHOOTING ...

Страница 22: ...22 COMPONENT PARTS BREAKDOWN DETAIL A A 42 43 38 39 36 44 4 17 21 22 23 6 28 29 30 15 15 14 32 32 45 25 24 19 18 2 5 3 26 27 46 13 12 10 11 16 32 31 32 20 34 35 37 33 40 41 1 7 8 9 ...

Страница 23: ...68 19 1 Assembled Manifold Block 102523 20 1 CC 60 Head Assembly 102800 21 1 CC 450 Head Assembly 102513 22 1 CC 38 Head Assembly 102594 23 4 M8 Internal Tooth Lock Washer 91106A131 24 4 M8 x 40mm Hex Bolt 91310A542 25 1 CC Tower w Touch Panel 102633 26 4 1 4 20 x 1 2 SHFCS 92323A512 27 1 Front Electrical Cover Panel 102302 28 1 50 Amp Disconnect Switch 103050 29 1 63 Amp Disconnect Switch 103051 ...

Страница 24: ...l Jack W Nut 103874 4 1 1 2 NPT Cord Grip 69915K57 5 10 10 Sheet Metal Screw 90935A240 6 1 USB Connector 103792 7 1 USB Cable 4974T7 8 1 Receptacle 6897K38 9 1 Touch Panel Housing Assembly 102508 BT 10 1 6 Touch Screen Text Panel EA7 S6M R 11 2 Green Push Button 101545 GREEN 12 1 Emergency Stop Button 101545 RED 13 10 11 3 2 5 1 7 10 11 4 9 12 13 12 COMPONENT PARTS BREAKDOWN ...

Страница 25: ...43 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1 3 4 Shaft Coupling 101543 02 15 1 Flange Gasket 101539 01 16 1 8 JIC 37 M to 12 SAE Adapter 6400 8 12 17 1 8 JIC 37 M to 10 SAE Adapter 6400 8 10 18 1 2 3 15 8 7 4 16 5 6 17 9 10 11 18 12 13 14 FINAL ASSEMBLY PART NUMBER...

Страница 26: ... 92865A581 5 16 18 X 1 Hex Bolt 8 6 95462A030 5 16 18 Hex Nut 8 7 101754 Crimper Table Top 1 8 101242 99MM Die Holder 16 8 101243 84MM Die Holder 16 9 91255A535 1 4 20 X 3 8 BHCS 64 OPTIONAL Crimper Table Assembly 101755 Item Part Number Description Qty 3 4 6 9 8 7 2 3 5 2 1 3 4 6 5 3 COMPONENT PARTS BREAKDOWN ...

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