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G-7

M8540, M9540, WSM

G  

GENERAL

[2] BATTERY

• Take care not to confuse positive and negative terminals.
• When removing battery cable, disconnect negative wire first.

When installing battery cable, check for polarity and connect
positive wire first.

• Do not install any battery with capacity other than is specified

(Ah).

• After connecting cable to battery terminals, apply grease to them

and securely install terminal covers on them.

• Do not allow dirt and dust to collect on battery.

CAUTION

• Take care not to let battery liquid spill on your skin and

clothes.  If contaminated, wash it off with water immediately.

• Before recharging the battery, remove it from the machine.
• Before recharging, remove cell caps.
• Do recharging in a well-ventilated place where there is no

open flame nearby, as hydrogen gas and oxygen are formed.

W1011816

[3] FUSE

• Use fuses with specified capacity.

Neither too large or small capacity fuse is acceptable.

• Never use steel or copper wire in place of fuse.
• Do not install working light, radio set, etc. on machine which is not

provided with reserve power supply.

• Do not install accessories if fuse capacity of reserve power

supply is exceeded.

W1012092

[4] CONNECTOR

• For connector with lock, push lock to separate.

W1012211

• In separating connectors, do not pull wire harnesses.
• Hold connector bodies to separate.

W1012272

(1) Fuse

(2) Slow Blow Fuse

(A) Push

(A) Correct

(B) Incorrect

KiSC issued 03, 2009 A

Содержание WSM M8540

Страница 1: ...M8540 M9540 WORKSHOP MANUAL TRACTOR KiSC issued 03 2009 A...

Страница 2: ...Manual Code No 9Y021 01874 9Y021 18201 for the one which has not been described to this workshop manual Q Servicing Information on the troubleshooting servicing specification lists tightening torque...

Страница 3: ...the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to repair or...

Страница 4: ...e machine by safety stands Do not touch the rotating or hot parts while the engine is running Never remove the radiator cap while the engine is running or immediately after stopping Otherwise hot wate...

Страница 5: ...ay from eyes hands and clothing If you spill electrolyte on yourself flush with water and get medical attention immediately DISPOSE OF FLUIDS PROPERLY Do not pour fluids into the ground down a drain o...

Страница 6: ...afety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal part number is listed in the parts list Q ROPS Model SAFETY DECALS KiSC iss...

Страница 7: ...5 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Страница 8: ...6 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Страница 9: ...7 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Страница 10: ...8 M8540 M9540 WSM SAFETY INSTRUCTIONS Q CABIN Model KiSC issued 03 2009 A Find manuals at https best manuals com...

Страница 11: ...9 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Страница 12: ...10 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Страница 13: ...11 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Страница 14: ...12 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Страница 15: ...apacity ROPS Model 90 L 23 8 U S gals 19 8 Imp gals CABIN Model 110 L 29 1 U S gals 24 2 Imp gals Engine oil capacity 10 7 L 11 3 U S qts 9 4 Imp qts Coolant capacity 9 0 L 9 5 U S qts 7 9 Imp qts Dim...

Страница 16: ...sing and mix control Pump capacity 64 3 L 17 U S gals 14 Imp gals min 3 point hitch SAE Category II Max lifting force At lift points 5 2500 kg 5510 lbs 3900 kg 8600 lbs 6 24 in behind lift points 5 21...

Страница 17: ...e Rear 18 4 30 Shuttle shift lever Range gear shift lever Main gear shift lever km h mph Forward CREEP option 1 0 42 0 26 0 42 0 26 2 0 63 0 39 0 54 0 34 3 0 91 0 56 0 71 0 44 4 1 3 0 81 0 91 0 56 5 1...

Страница 18: ...8 4 30 Shuttle shift lever Range gear shift lever Main gear shift lever km h mph Reverse CREEP option 1 0 42 0 26 0 42 0 26 2 0 62 0 39 0 53 0 33 3 0 90 0 56 0 70 0 44 4 1 3 0 80 0 90 0 56 5 1 11 0 70...

Страница 19: ...17 M8540 M9540 WSM DIMENSIONS DIMENSIONS ROPS Model KiSC issued 03 2009 A...

Страница 20: ...18 M8540 M9540 WSM DIMENSIONS CABIN Model KiSC issued 03 2009 A...

Страница 21: ...G GENERAL KiSC issued 03 2009 A...

Страница 22: ...CK POINTS OF EVERY 100 HOURS G 24 5 CHECK POINTS OF EVERY 200 HOURS G 29 6 CHECK POINTS OF EVERY 300 HOURS G 32 7 CHECK POINTS OF EVERY 400 HOURS G 32 8 CHECK POINTS OF EVERY 600 HOURS G 33 9 CHECK PO...

Страница 23: ...ocal KUBOTA distributor always specify engine serial number tractor serial number and hourmeter reading W1010800 1 Tractor Identification Plate 2 Tractor Serial Number 3 Engine Serial Number 4 ROPS Id...

Страница 24: ...phabet or Number Year 1 2001 F 2015 2 2002 G 2016 3 2003 H 2017 4 2004 J 2018 5 2005 K 2019 6 2006 L 2020 7 2007 M 2021 8 2008 N 2022 9 2009 P 2023 A 2010 R 2024 B 2011 S 2025 C 2012 T 2026 D 2013 V 2...

Страница 25: ...ample E2 engines may result in emission levels out of compliance with the original E3 design and EPA or other applicable regulations Please refer to the emission label located on the engine head cover...

Страница 26: ...only KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety Gaskets and O rings must be replaced during reassembly Apply grease to new O rings or oil seals bef...

Страница 27: ...c check for a fee Do not attempt to modify or remodel any electrical parts and wiring When removing the battery cables disconnect the negative cable first When installing the battery cables connect th...

Страница 28: ...re sag be required W1011587 In installing a part take care not to get wiring caught by it W1011670 After installing wiring check protection of terminals and clamped condition of wiring only connect ba...

Страница 29: ...Before recharging the battery remove it from the machine Before recharging remove cell caps Do recharging in a well ventilated place where there is no open flame nearby as hydrogen gas and oxygen are...

Страница 30: ...there is no female connector being too open W1012430 Make certain plastic cover is large enough to cover whole connector W1012519 5 HANDLING OF CIRCUIT TESTER Use tester correctly following manual pro...

Страница 31: ...d 1 3 L 1 4 U S qts 1 1 Imp qts Automobil washer liquid 4 Engine crankcase with filter 10 7 L 11 3 U S qts 9 4 Imp qts Engine oil API Service Classification CF or Cl 4 External EGR type engine CD CE o...

Страница 32: ...lows Multipurpose NLGI 2 or NLGI 1 GC LB grease Knuckle shaft 2WD model 2 Front axle gear case support 4WD model 2 Front axle support 2 Top link 1 Top link bracket 2 Lift rod 2 Hydraulic lift cylinder...

Страница 33: ...er than 0 5 sulfur content is used reduce the service interval for engine oil and filter by 50 DO NOT use diesel fuel with sulfur content greater than 1 0 Diesel fuels specified to EN 590 or ASTM D975...

Страница 34: ...o 41 40 to 44 4 0 to 4 5 29 to 32 61 to 70 6 2 to 7 2 45 to 52 M12 12 mm 0 47 in 63 to 72 6 4 to 7 4 47 to 53 78 to 90 7 9 to 9 2 58 to 66 63 to 72 6 4 to 7 4 47 to 53 103 to 117 10 5 to 12 0 76 0 to...

Страница 35: ...0 to 7 0 36 1 to 50 6 15 t1 6 107 9 to 117 7 11 0 to 12 0 79 6 to 86 8 18 t1 6 107 9 to 117 7 11 0 to 12 0 79 6 to 86 8 Items Thread size Tightening torque N m kgf m lbf ft POA PF Nipple with O ring P...

Страница 36: ...5 Secondary element Replace every 1 year G 25 9 Fuel line Check every 100 Hr G 26 Replace every 2 years G 26 10 Parking brake cable Check every 100 Hr G 26 Replace every 2 years G 38 11 Toe in Adjust...

Страница 37: ...0 550 600 650 700 22 Transmission fluid Change every 600 Hr G 20 23 Front differential case oil Change every 600 Hr G 20 24 Front axle case oil Change every 600 Hr G 21 25 Front axle pivot Adjust ever...

Страница 38: ...Clean every 200 Hr G 30 2 Fresh air filter Clean every 200 Hr G 31 3 Air conditioner condenser Clean every 200 Hr G 31 4 Air conditioner drive belt Adjust every 200 Hr G 31 5 Air conditioner pipes and...

Страница 39: ...cooler 11 Check and clean the radiator screen grill oil cooler and condenser CABIN model 12 Check and clean the air conditioner condenser screen CABIN model 13 Check the nuts of tires are tight 14 Ch...

Страница 40: ...g oil be sure to stop the engine Allow engine to cool down sufficiently oil can be hot and can burn 1 To drain the used oil remove the drain plugs 2 at the bottom of the engine and drain the oil compl...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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