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29

EXCAVATOR OPERATION

CONTROL OBSERVATIONS DURING 
OPERATION

  Stop the Engine immediately if:

  Sudden increase or decrease in engine 

rpm's occurs.

  Sudden abnormal noises occur.

  Exhaust gases turn suddenly very dark. 

Make following control observations during 
operation to be sure that everything 
functions normally.

RUNNING-IN OF THE NEW
EXCAVATOR 

The operation and care of the new excavator 
infl uences its life span. Your new excavator 
has been carefully checked and tested 
before leaving the factory. In spite of this, 
all movable components must run-in during 
the fi rst 50 work hours. Do not work with 
full engine rpm's and full loads during this 
period. It is most important to run-in your 
excavator properly in order to achieve its 
full performance and longevity. During the 
running-in, the following points should be 
adhered to in all cases. 

 Do not Work with Full Engine 

Rpm's or Full Loads during the 
First 50 Working Hours

  Let the engine warm up suffi ciently  in 

the cold season.

  Do not let the engine rev-up more than 

necessary.

  Oil Change in the Run-in Stage

The lubrication oil plays a specifi c  and  
important role during the run-in phase of the 
excavator. The numerous movable parts are 
not yet run-in, so many fi ne metal particles 
are generated and cause damage and 
shorten the lifetime of many components. 
Pay attention to the oil-change intervals 
and complete them sooner than later. 
See the subject "REGULAR CHECKS AND 
MAINTENANCE WORK" for more details on 
the oil-change intervals. 

 Seat Belt

3

 

 WARNING 

To avoid personal injury or death:

 

 Always use the seat belt 
with a ROPS/FOPS protection 
structure. Adjust the seat to the 
optimal position and buckle 
up. 

(1) Seat belt   

 

STARTING 

3

  CAUTION

To avoid personal injury:

 

  No persons, other than those 
familiar with the excavator, are 
allowed to use the excavator.

 

 Do not allow any person other 
than the operator to ride on the 
excavator. 

Содержание U17-3 Tier4

Страница 1: ...PRINTED IN JAPAN English Australia Code No RA238 8130 3 KUBOTA Corporation 2008 U 17 3 1BAABBKAP0260 MODEL U17 3...

Страница 2: ...German Institute for Standards Federal Republic of Germany European Standard Falling Object Protection System Front means the front view towards the boom and dozer High speed International Organizatio...

Страница 3: ...ard the front Excavator Overhead movement toward the rear Boom up Boom down Arm up Arm crowd Bucket crowd The instruments and operation elements have been marked with a series of symbols in order to s...

Страница 4: ...r please read this manual carefully It will help you become familiar with the operation of the excavator and contains many helpful hints about excavator maintenance It is KUBOTA s policy to utilize as...

Страница 5: ...o assemble or use this unit 3DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury 3WARNING Indicates a potentially hazardous situation which i...

Страница 6: ...RING OPERATION 29 RUNNING IN OF THE NEW EXCAVATOR 29 STARTING 29 TWO PATTERN SELECTION SYSTEM TPSS 31 OPERATION OFTHE BOOM 32 OPERATION OFTHE ARM 32 OPERATION OF BUCKET 33 SWIVEL UNIT SWING OPERATION...

Страница 7: ...OTHER SERVICING 65 OTHER ADJUSTMENTS AND REPLACEMENTS 66 PURGING OFTHE FUEL SYSTEM 66 ADJUSTMENT OFTRACKS 66 EXCHANGE OF BUCKET TEETH AND SIDE CUTTERS JPN BUCKET VERSION 68 FUSES 70 TROUBLESHOOTING 7...

Страница 8: ......

Страница 9: ...operator s manual carefully before starting the excavator 2 Obey the danger warning and caution labels on the machine 3 For your safety ROPS FOPS Roll Over Protective Structures Falling Objects Prote...

Страница 10: ...for hidden holes hindrances soft underground and overhangs During excavator use do not allow any persons within the working range 9 Do not allow other persons to use the machine before having informed...

Страница 11: ...OR 1 Get into and out of the machine safely Always face the machine Always use handrails and available steps and keep yourself well balanced Do not hold any of the control Ievers and switches Do not j...

Страница 12: ...ren will remain where you last saw them 2 Keep children out of the work area and under the watchful eye of another responsible adult 3 Be alert and shut your machine down if children enter the work ar...

Страница 13: ...attachments on the ground stop the engine then remove the key and release the cylinder pressure by actuating the levers When dismantling hydraulic parts make sure that the hydraulic oil has cooled dow...

Страница 14: ...10 To avoid leakage of battery acid which contains heavy metals do not throw the battery away 11 Observe all laws and regulations concerning the disposal of used oil coolants solvents hydraulic fluids...

Страница 15: ...7 1 Code No RA238 5748 2 2 Code No RA228 5733 1 6 DANGER WARNING AND CAUTION LABELS...

Страница 16: ...8 1 Code No RC418 5753 2 2 Code No RA228 5762 1 3 Code No RD517 5795 2 Both sides...

Страница 17: ...9 1 Code No RC418 5728 4 2 Code No RC418 5727 4 3 Code No RD809 5736 1 5 Code No RA228 5751 2 1BAAAARAP1000 4 Code No RD809 5738 2...

Страница 18: ...08 5718 1 3 Code No RD148 5736 1 Diesel fuel only No fire 2 Code No RA228 5728 2 Both sides 4 Code No RA228 5776 1 5 Code No 68328 5735 1 Both sides 6 Code No RC108 5796 1 Both sides 7 Code No RB419 5...

Страница 19: ...caution labels with new labels from your KUBOTA dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attached in the same loca...

Страница 20: ......

Страница 21: ...maintenance can be done by yourself Your KUBOTA dealer is responsible for servicing and the delivery of spare parts When ordering spare parts from your KUBOTA dealer always mention the serial number o...

Страница 22: ...D902 2300 9 1 1 4 2 1 2 6 4 1 58 30 65 1 13 58 1 01 5 0 19 39 0 48 8 X 10 2 990 1240 X 260 3 7 26 0 26 2702 18 6 190 7 13 27 3704 1680 898 54 8 12 7 17 0 KUBOTA EXCAVATOR Type Operating weight includ...

Страница 23: ...CONTENTS 1 Arm 2 Bucket cylinder 3 Bucket link 4 Bucket 5 Swing bracket 6 Dozer cylinder 7 Dozer 8 Arm cylinder 9 Boom 10 Working light 11 Canopy Rops Fops 12 Operator s seat 13 Boom cylinder 14 Drive...

Страница 24: ...INSTRUMENTPANELANDCONTROLELEMENTS Instrument Panel Switches DEPICTED CONTENTS 1 Horn switch 2 Starter switch 3 Warning lamp 4 LCD display 5 Working light switch 6 Display selector switch 7 Working lig...

Страница 25: ...ront attachments left 3 Lock lever for attachment control 4 Service port pedal 5 Drive lever right 6 Control lever for front attachments right 7 Two travel speed switch 8 Control lever for dozer or tr...

Страница 26: ...fety device Check the condition of the danger warning and caution labels See DANGER WARNING AND CAUTION LABELS in SAFE OPERATION TILTINGTHE SEAT 3 CAUTION To avoid personal injury Lock the lever for a...

Страница 27: ...with the bonnet open The bonnet may get damaged Opening closing the left bonnet 1 Remove the rubber mat off the left bonnet side Then undo the step fixture 1 Rubber mat 2 Left bonnet 2 To open the lef...

Страница 28: ...erclockwise to unlock then open the tank cover upward For closing return the tank cover to original position and turn the key clockwise to lock then remove the key 1 Key A Unlock 2 Tank cover B Lock 1...

Страница 29: ...er lock is located on the left side 1 Lock lever for attachment A Lock control B Unlock Swing lock pin This pin is used to lock the swing frame Set the lock pin to the Lock position and the swing fram...

Страница 30: ...r not to overload the battery and starter avoid start ups of more than 10 sec When the engine does not start in 10 sec please set the interval of 20 sec or more and restart Horn Switch When the key in...

Страница 31: ...ould a warning lamp still be lit up stop the engine then remove the key and check for the cause Display Selector Switch Press the display selector switch and the electronic meter s LCD display will ch...

Страница 32: ...at status is indicated NOTE When the starter switch is turned to the RUN position the engine will be preheated for a given period of time and the lamp will turn on The above indication appears momenta...

Страница 33: ...open the radiator cap during or just after operation Hot water may gush out and scald you Wait for the water to cool down before opening the cap With the starter key at the RUN position the cooling wa...

Страница 34: ...t the meter but also carry out the inspection and correction accordingly NOTE Let your KUBOTA dealer inform you of details concerning care and maintenance Checkpoints after Starting the Engine After s...

Страница 35: ...k position 2 Turn the starter switch to the RUN position glow position and keep until the indicator lamp has gone out 3 Move the starter switch to the START position to crank and start the engine 4 Re...

Страница 36: ...s 4 Remove the battery caps from both batteries If present 5 Connect the terminal of the red jumper cable with the plus terminal of the low battery and connect the other end of the cable to the plus t...

Страница 37: ...s Do not Work with Full Engine Rpm s or Full Loads during the First 50 Working Hours Let the engine warm up sufficiently in the cold season Do not let the engine rev up more than necessary Oil Change...

Страница 38: ...es until the arrow mark comes to the center of the weight indicator 3 Move up the lever 2 toward G from the center free state and the spring force gets stronger Move it down toward F and the spring fo...

Страница 39: ...ive levers the buzzer sounds at the same time or before the excavator starts to run TWO PATTERN SELECTION SYSTEM TPSS 3 CAUTION To avoid personal injury Study control lever pattern A and pattern B The...

Страница 40: ...conds This condition results from the viscosity of the hydraulic oil and is not a sign of malfunction The cushion cylinder will operate normally as the oil warms up IMPORTANT When lowering the boom ma...

Страница 41: ...do before you do it Keep away from the working area IMPORTANT Do not operate the left attachment control lever abruptly from right to left or vice versa Because of the law of inertia this causes an i...

Страница 42: ...ft B Swing to right BOOM SWING PEDAL 3 WARNING To avoid personal injury or death Always keep your toes within the edge of foot step otherwise there is a possibility that your toes will be caught betwe...

Страница 43: ...er fully If not the excavator may unintentionaly move Operation of theTrack Width 1 Set the track width change dozer select lever to the Track width change position B 1 Track width change A Dozer doze...

Страница 44: ...ng from standard width to wide width 1 Extension dozer 2 Fixing pin Operation of the Dozer NOTE While operating the dozer the track width change dozer select lever must be set position A 1 Track width...

Страница 45: ...tle in the lower part of the service port lines When the plugs on the service port lines are removed to connect attachments drain approx 100 cc of oil per side For breaker choices contact your dealer...

Страница 46: ...e Levers Right Left 3WARNING To avoid personal injury or death If the swing frame has been turned 180 i e the dozer is seen from the operator behind then the travel direction is opposite to the drive...

Страница 47: ...e travel speed switch when there is increased drive resistance e g driving on inclines or on uneven grounds TURNS 3CAUTION To avoid personal injury Do not change direction on steep slopes or the excav...

Страница 48: ...tion 2 While travelling backwords bring the left right drive lever in the neutral position the excavator will turn to the right left B Travelling backward C Neutral position SpinTurn When both drive l...

Страница 49: ...wer edge of the bucket approx 8 to 16in 20 to 40cm above the ground Although the KUBOTA excavator will not slip easily because of the tracks it is safer to let the bucket slide over the ground while t...

Страница 50: ...ozer is in the back of the machine Pay attention when pulling in the bucket When pulling in the bucket for driving or transportation avoid hitting the dozer Avoid collisions When moving the excavator...

Страница 51: ...osition Move the excavator onto the truck only with the arm completely pulled in Otherwise the truck cabin could be damaged when swinging around the upper body Do not jack up the machine using its boo...

Страница 52: ...s and then drive the excavator slowly up the ramps After ensuring that the tracks are completely on the truck bed swivel the upper body around to the back of the truck 5 Block the tracks and wire down...

Страница 53: ...ve applicable guidelines LIFTING OFTHE EXCAVATOR Safety Aspects when Lifting with Cables or Straps Abide by following steps when lifting 1 Do not lift loads that exceed the maximum load capacity of th...

Страница 54: ...7 Insert the swing lock pin 2 Attaching the steel wires 1 Always hook the excavator at three points one on the boom and right and left of the dozer 2 Always use a shackle on each lifting hole when at...

Страница 55: ...ter element change 19 Front idler and track roller oil change 20 Dynamo and starter motor check 21 Radiator system rinse 22 Fuel injection nozzle Injection pressure check 23 24 Injection pump check Ho...

Страница 56: ...e Including Exchange of the Suction Filter in the HydraulicTank under EVERY 1000 SERVICE HOURS in REGULAR CHECKS AND MAINTENANCE WORK The items listed above marked are registered as emission related c...

Страница 57: ...radiator Check the coolant level in the reserve tank and fill up if necessary The coolant level should be between the marks FULL and LOW 1 Reserve tank A FULL B LOW IMPORTANT Do not fill the reserve...

Страница 58: ...under pressurized 1 Air breather 2 Tank cap Check Engine Oil Level 3 CAUTION To avoid personal injury Stop the engine and remove the key before checking the oil level Insert the engine oil dipstick f...

Страница 59: ...reases 16 in 1240 mm 2 Check the oil level as to whether it lies on the center of the gauge at normal temperature 10 to 30 C 3 Enough oil is present if the oil level lies between the markings 4 Should...

Страница 60: ...e following points After ending work grease again Grease the marked grease nipples shown by arrows in the illustration below 1 Boom bottom linkage 1 place 2 Arm bottom linkage 1 place 3 Boom cylinder...

Страница 61: ...clean in order not to overheat the engine and allow free flow of air through the cooling elements Cleaning of Engine and Electrical Wiring 3 CAUTION To avoid personal injury Always stop the engine and...

Страница 62: ...harging Liquid shortage damages the battery Excessive liquid spills over and damages the excavator body 3 To slow charge the battery connect the battery positive terminal to the charge positive termin...

Страница 63: ...in the specified maintenance periods The air filter has a dry element keep free from oil Do not run the engine without the air filter 1 Outer element 2 Inner element 3 Dust cover 4 Clamps Air Filter M...

Страница 64: ...RY 250 SERVICE HOURS Do all 50 hour servicing at the same time Engine Oil Change First Engine Oil Change after 50 Service Hours 3 CAUTION To avoid personal injury First stop the engine then remove the...

Страница 65: ...BeltTension Check and adjustment of the fan belt tension 3 CAUTION To avoid personal injury First stop the engine and remove the key After servicing make sure to replace the belt cover in its original...

Страница 66: ...e radiator hoses become swollen aged or cracked they must be replaced and the hose clamps tightened again properly 1 Radiator hoses 2 Hose clamps Replacing Engine Oil Filter First Engine Oil Filter Ch...

Страница 67: ...ough the oil check port 3 Fill oil until it overflows out of the oil check port Oil change first oil change after 100 hrs then every 500 hrs or at least once a year 4 Use prescribed gear oil SAE 90 1...

Страница 68: ...nd add distilled water as required so that the fluid level is between the UPPER and LOWER levels 3 CAUTION To avoid personal injury Batteries contain sulphuric acid which can cause severe burns Avoid...

Страница 69: ...and remove the key Do not smoke during inspection 1 Remove the drain plug on the underside of the body and drain water 2 Re tighten the dran plug 1 Drain plug 1 Check the battery fluid level and add...

Страница 70: ...begin with the change of the hydraulic fluid 1 Move the excavator to a level ground and stop the engine Extend the piston rods of the cylinders halfway out and lower the bucket on the ground 2 Remove...

Страница 71: ...rrect replacement filter 3 Oil change according to operating hours EVERY 1000 SERVICE HOURS OR ONCEAYEAR Replacing Air Filter Element Open the engine bonnet and remove the dust cover Remove and replac...

Страница 72: ...to be released Now remove the cap completely Replacement of Radiator Hoses Replace radiator hoses and hose clamps ever two years If the hoses are swollen hard or cracked they must be replaced earlier...

Страница 73: ...to need 3 WARNING To avoid the personal injury or death Place the machine on even ground when cleaning the track frame slide pipes 1 First lift the machine off the ground using the dozer blade and boo...

Страница 74: ...n cylinder could squirt out Do not crawl under the excavator 1 Using a socket wrench loosen the grease nipple a few turns 2 When grease oozes out from the thread rotate the track and loosen the track...

Страница 75: ...m Mark o o A 0 4 to 0 6 in 10 to 15 mm IMPORTANT Make sure that no obstacles such as stones are caught in the track Remove such obstacles before adjusting the track tension Track seam The ends of the...

Страница 76: ...n be made 3 Avoid using rubber track on riverbeds stony underground ferro concrete and on iron plates The rubber can damage as well as increase wear on the tracks EXCHANGE OF BUCKET TEETH AND SIDE CUT...

Страница 77: ...in is flush with the top surface of the adapter It is recommended to replace the rubber plug and lock pin when replacing the point Replacing the Bucket 3 CAUTION To avoid personal injury The bucket ca...

Страница 78: ...p 10A Meter main 5A Work lamp 5A 15A 15A Hi speed P Source Beacon 15A Auxiliary1 Auxiliary2 Alternator Fuel pump Slow Blow Fuse Slow blow fuse is provided to protect the electrical circuits If the fus...

Страница 79: ...ng Engine suddenly stops Countermeasure Check fuel tank and filter Remove impurities and water If necessary replace filter Remove water from the fuel tank Check fuel pipe joint bolts and nuts for loos...

Страница 80: ...o low Add oil Non function of swing motor Leakages of hoses and or joints Replace hose or joint Swing lock pin is in lock position Remove swing lock pin in unlock position Track too loose or too tight...

Страница 81: ...Check the fan belt When the belt is in good condition keep running until the battery becomes dead Immediately contact your local dealer for repair red 24V line engine startup alternator defective Do n...

Страница 82: ...500 hrs or every 1 year 6 Hydraulic return filter element every 500 hrs 7 Hydraulic breather filter element every 1000 hrs 8 Hydraulic suction filter element every 1000 hrs The message appears The me...

Страница 83: ...ery is not sufficiently charged To prevent the battery fluid from freezing be sure to keep the battery charged at least 75 or more of its capacity after operation To ease next starting it is recommend...

Страница 84: ...2 Do an oil change and grease the excavator 3 Heavily grease the visible sections of the cylinder rods 4 Remove the battery and store indoors 5 If it is expected that the temperature will sink below t...

Страница 85: ...h new ones For replacement of the important parts contact your KUBOTA dealer At the following periodic inspections check the fuel hoses and hydraulic hoses as well List of important component parts To...

Страница 86: ...ella T30 Shell Rimula 30 Mobil Delvac 1330 XD 3 30 XD 3 Extra 30 SAE 40 Shell Rotella T40 Shell Rimula 40 Mobil Delvac 1340 XD 3 40 XD 3 Extra 40 SAE 50 Shell Rimula 50 Mobil Delvac 1350 Multi purpose...

Страница 87: ...5 2 385 39 48 8 990 1240 B C 24 4 620 D 39 0 990 E 39 48 8 990 1240 F 139 0 3540 G 96 1 2440 H 90 9 2310 I 75 2 1910 J 56 7 1440 K 92 1 2340 L 108 3 2750 O 139 6 3545 Q 151 2 3840 R 153 5 3900 S 11 0...

Страница 88: ...nds When lifting on soft ground the machine can tilt over due to the fact that the load is concentrated only on one side of the machine The table values are calculated at the end of the arm without th...

Страница 89: ...6 0 36 0 34 0 32 0 30 0 29 0 30 10 0 24 0 23 0 22 LIFT POINT RADIUS ft LIFT POINT HEIGHT ft Unit 1000 lbs LIFTING CAPACITY OVER SIDETRACKWIDTH 1240mm 1 0 6 1 620 9 1 920 GL 2 5 2 0 1 5 1 0 0 5 0 0 0 5...

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