S E R
V I C I N G
I N D E X
DIESEL ENGINE V2003-T-B/F2503-T-B
G. GENERAL.....................................................S-1
[1] ENGINE IDENTIFICATION...........................S-1
(1) Model Name and Engine Serial Number .......S-1
(2) Cylinder Number......................................S-1
[2] GENERAL PRECAUTION............................S-2
[3] TIGHTENING TORQUES.............................S-3
(1) Tightening torques for special use
screws,bolts and nuts .......S-3
(2) Tightening torques for general use
screws,bolts and nuts .......S-3
[4] TROUBLESHOOTING..................................S-4
[5] SERVICING SPECIFICATIONS ...................S-7
(1) Engine Body............................................S-7
(2) Lubricating System................................S-12
(3) Cooling System .....................................S-12
(4) Fuel System...........................................S-13
(5) Electrical System...................................S-14
[6] MAINTENANCE CHECK LIST....................S-15
[7] CHECK AND MAINTENANCE....................S-16
(1) Daily Check Points ................................S-16
(2) Check Point of Every 50 hours..............S-17
(3) Check Point of Every 100 hours............S-18
(4) Check Point of Every 150 / 200 hours...S-19
(5) Check Point of Every 400 hours............S-19
(6) Check Point of Every 800 hours............S-20
(7) Check Point of Every 2 years................S-21
[8] SPECIAL TOOLS........................................S-22
1. ENGINE BODY............................................S-28
CHECKING AND ADJUSTING.........................S-28
DISASSEMBLING AND ASSEMBLING............S-31
[1] DRAINING WATER AND OIL.....................S-32
[2] EXTERNAL COMPONENTS......................S-33
[3] CYLINDER HEAD AND VALVES ...............S-34
[4] GEAR CASE...............................................S-36
[5] PISTON AND CONNECTING ROD............S-39
[6] FLYWHEEL AND CRANKSHAFT...............S-42
SERVICING ......................................................S-44
[1] CYLINDER HEAD.......................................S-44
[2] TIMING AND CAMSHAFT..........................S-50
[3] PISTON AND CONNECTING ROD............S-52
[4] CRANKSHAFT............................................S-56
[5] CYLINDER..................................................S-61
2. LUBRICATING SYSTEM.............................S-62
CHECKING.......................................................S-62
SERVICING ......................................................S-63
[1] OIL PUMP...................................................S-63
3. COOLING SYSTEM.....................................S-64
CHECKING.......................................................S-64
[1] FAN BELT...................................................S-64
[2] RADIATOR .................................................S-64
DISASSEMBLING AND ASSEMBLING............S-65
4. FUEL SYSTEM............................................S-67
CHECKING AND ADJUSTING.........................S-67
[1] INJECTION PUMP......................................S-67
[2] INJECTION NOZZLE..................................S-69
DISASSEMBLING AND ASSEMBLING............S-70
[1] INJECTION PUMP......................................S-70
[2] INJECTION NOZZLE..................................S-70
5. ELECTRICAL SYSTEM...............................S-71
CHECKING.......................................................S-71
[1] STARTER...................................................S-71
[2] GLOW PLUG..............................................S-72
DISASSEMBLING AND ASSEMBLING............S-72
[1] STARTER...................................................S-72
[2] ALTERNATOR............................................S-73
SERVICING ......................................................S-76
[1] STARTER...................................................S-76
[2] ALTERNATOR............................................S-78
S-0
CONTENTS
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Содержание F2503-T-B
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