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CARRIAGE AND STORAGE

ENGL

ISH

CARRIAGE AND STORAGE

CARRIAGE

CAUTION

To avoid personal injury:

A

Fix the engine securely not to fall
during operation.

A

Do not stand near or under the
engine while carrying it.

A

The engine is heavy. In handling it,
be very alert not to get your hands
and body caught in.

1. Use carrier such as crane when carrying the engine,

or hurt your waist and yourself. Support the engine
securely with rope not to fall while carrying it.

2. When lifting the engine, put the hook securely to

metal fittings attached to the engine. Use strong
hook and fittings enough to hang the engine.

STORAGE

CAUTION

To avoid personal injury:

A

Do not clean the machine with
engine running.

A

To avoid the danger of exhaust fume
poisoning, do not operate the
engine in a closed building without
proper ventilation.

A

When storing the engine just after
running, let the engine cool off.

Before storing the engine for more than a few months,
remove any dirt on the machine, and:
1. Drain the coolant in the radiator. Open the cock at

the bottom of the radiator, and remove the pressure
cap to drain water completely. Leave the cock open.
Hang a note written "No water" on the pressure cap.
Since water may freeze when the temperature drops
below 0°C (32°F), it is very important that no water is
left in the machine.

2. Remove dirty engine oil, fill with new oil and run the

engine for about 5 minutes to let the oil penetrate to
all the parts.

3. Check all the bolts and nuts, and tighten if

necessary.

4. Remove the battery from the engine, adjust the

electrolyte level, and recharge it. Store the battery in
a dry and dark place.

5. When the engine is not used for a long period of

time, run it for about 5 minutes under no load every
2 to 3 months to keep it free from rust. If the engine
is stored without any running, moisture in the air may
condense into dew over the sliding parts of the
engine, resulting in rust there.

6. If you forget to run the engine for longer than 5 to 6

months, apply enough engine oil to the valve guide
and valve stem seal and make sure the valve works
smoothly before starting the engine.

7. Store the engine in a flat place and remove the key

from engine.

8. Do not store the engine in a place where has

flammable materials such as dry grass or straw.

9. When covering the engine for storage, let engine

and muffler cool off completely. 

10.Operate the engine after checking and repairing

damaged wirings or pipes, and clearing flammable
materials carried by mouse.

Содержание D1005-E3

Страница 1: ...1ABABAAAP1500 D1005 E3 D1105 E3 D1105 TE3 D1305 E3 V1305 E3 V1505 E3 V1505 TE3 MODELS 1J987 8916 5...

Страница 2: ...5 TE3 AU H 17 27 60 AK California Proposition 65 Engine exhaust some of its constituents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cance...

Страница 3: ...up to date information Please do not hesitate to consult with them FOREWORD FOREWORD This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself...

Страница 4: ...GENERATOR EQUIPPED ENGINE 7 MAINTENANCE 8 SERVICE INTERVALS 9 PERIODIC SERVICE 12 FUEL 12 Fuel level check and refueling 12 Air bleeding the fuel system 13 Checking the fuel pipes 13 Cleaning the fuel...

Страница 5: ...ISH CONTENTS Dust indicator optional 20 ELECTRIC WIRING 21 FAN BELT 21 Adjusting Fan Belt Tension 21 CARRIAGE AND STORAGE 22 CARRIAGE 22 STORAGE 22 TROUBLESHOOTING 23 SPECIFICATIONS 25 WIRING DIAGRAMS...

Страница 6: ...keep the engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODI...

Страница 7: ...eaning A Keep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair l...

Страница 8: ...rings are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure in t...

Страница 9: ...charge the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately a...

Страница 10: ...he engine on a large flat surface DO NOT work on anything that is supported ONLY by lift jacks or a hoist Always use blocks or the correct stands to support the engine before servicing A Disconnect th...

Страница 11: ...ponent 5 Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their hose clamps every 2 ye...

Страница 12: ...nance yourself However when in need of parts or major service be sure to see your KUBOTA dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA deal...

Страница 13: ...p lever 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternator 13 Starter 14 Oil level gauge...

Страница 14: ...e space when checking A Keep dust or fuel away from the battery wiring muffler and engine to prevent a fire Check and clear them before operating everyday Pay attention to the heat of the exhaust pipe...

Страница 15: ...additional safety items e g hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required A Do not wear radio or music headphones while operating engine A Check to se...

Страница 16: ...A Be sure to warm up the engine not only in winter but also in warmer seasons An insufficiently warmed up engine can shorten its service life A When there is fear of temperature dropping below 15 C 5...

Страница 17: ...ection and servicing 1 Check to see if the coolant runs short or if there is any coolant leak 2 Check to see if there is any obstacle around the cooling air inlet or outlet 3 Check to see if there is...

Страница 18: ...backwards It may lead to serious trouble A Reversed engine operation may make exhaust gas gush out into the intake side and ignite the air cleaner It could catch fire Reversed engine revolution must b...

Страница 19: ...any parts do not use gasoline but use regular cleanser A Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work A When installin...

Страница 20: ...ours Replacement of oil filter cartridge oil pan depth 125 mm 4 9 in 16 Cleaning of water separator Every 500 hours Removal of sediment in fuel tank Cleaning of water jacket radiator interior 17 to 19...

Страница 21: ...ed A Lubricating oil recommended when a low sulfur or high sulfur fuel is employed Recommendable Not recommendable TBN Total Base Number Fuel A Diesel Fuel Specification Type and Sulfur Content ppm us...

Страница 22: ...els EGR Exhaust Gas Re circulation Above 25 C 77 F SAE30 SAE10W 30 or 15W 40 10to25 C 14 Fto77 F SAE10W 30 or 15W 40 Below 10 C 14 F SAE10W 30 Fuel type Engine oil classification API classification En...

Страница 23: ...s approximately half A DO NOT USE Fuels that have sulfur content greater than 1 0 10000 ppm A Diesel fuels specified to EN 590 or ASTM D975 are recommended A No 2 D is a distillate fuel of lower volat...

Страница 24: ...ic fuel pump 2 If an electric fuel pump is not used you must manually actuate the pump by lever to bleed 3 The primary fuel filter must be on the pressure side of the pump if the fuel tank is lower th...

Страница 25: ...d the injection pump A Entrance of dust and dirt can cause a malfunction of the fuel injection pump and the injection nozzle Wash the fuel filter cup periodically BFuel filter cartridge replacement 1...

Страница 26: ...ke the oil level gauge out again and check the oil level 4 If the oil level is too low remove the oil filler plug and add new oil to the prescribed level 5 After adding oil wait more than 5 minutes an...

Страница 27: ...engine before changing the oil filter cartridge A Allow engine to cool down sufficiently oil can be hot and cause burns 1 Replace the oil filter cartridge after the initial 50 hours of operation and e...

Страница 28: ...hen remove cap completely If overheats should occur steam may gush out from the radiator or recovery tank Severe burns could result BChecking coolant level adding coolant 1 Remove the radiator cap aft...

Страница 29: ...hours of operation or 6 months whichever comes first 1 If hose clamps are loose or water leaks tighten hose clamp securely 2 Replace hoses and tighten hose clamps securely if radiator hoses are swolle...

Страница 30: ...eeze Refer to SAE J1034 standard more specifically also to SAE J814c At 1 013 x 10 Pa 760 mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits th...

Страница 31: ...t cup before it becomes half full with dust usually once a week or even every day if the working surroundings are dusty Install the air cleaner dust cup with TOP indicated on the rear of the cup in th...

Страница 32: ...ng the belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between the pulleys 3 I...

Страница 33: ...a note written No water on the pressure cap Since water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine 2 Remove dirty engine oil fill wi...

Страница 34: ...lter and air vent screws of fuel injection pump to eliminate all the air in the fuel system Engine oil becomes thick in cold weather and engine cranks slow Change grade of oil according to the weather...

Страница 35: ...on nozzle Bearing parts are overheated Check the lubricating system Oil lamp lights up during operation Check the lubricating system Check the function of the relieve valve in the lubricating system C...

Страница 36: ...0 19 6 3000 15 2 3600 20 4 3600 15 5 3000 20 8 3000 Maximum bare speed rpm 3200 3800 3200 Minimum bare idling speed rpm 850 950 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed fro...

Страница 37: ...rpm 3200 Minimum bare idling speed rpm 850 950 850 950 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type Mini Pump Injection pressur...

Страница 38: ...3000 36 5 3000 Maximum bare speed rpm 3800 3200 3800 3200 Minimum bare idling speed rpm 850 950 1000 1100 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Inje...

Страница 39: ...28 WIRING DIAGRAMS ENGLISH WIRING DIAGRAMS EU standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm...

Страница 40: ...29 WIRING DIAGRAMS ENGLISH KEA SAE standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm...

Страница 41: ......

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