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ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

TO THE DEALER

1. This manual contains procedures intended to assist

the dealer in unpacking and assembling the product
before delivering to the customer.
The customer's purchase is based on confidence in
both the product and your store.  Observe the
procedures in this manual to assemble and adjust
equipment for your customer's safety and satisfaction.
When fully assembled, check function of each part and
feature.

2. The following safety alert symbol marks and

indications are found throughout this manual in steps
where particular attention is required so as to ensure
your safety and to avoid product damage.  Observe
the instructions in these warnings where indicated.

SAFETY

To prevent accidents, read through the following items
before starting work, and always regard safety when
working.  It is your responsibility to ensure your safety on
the job.
1. Preparations

(1) Select a work site which is level, has sufficient

space, and is not close to dangerous objects.

(2) Avoid poorly ventilated

rooms.
Asphyxiation from exhaust
fumes is always a possibility
that accompanies running an
engine.

(3) Working clothes which may

be pinched  or  caught  in  the
equipment must not be worn.
Loose clothing can cause
serious injury or death.

(4) Always  wear  a  mask  and

protective goggles during
work when dust or flying
debris may be thrown by
equipment.

2. Assembly and adjustments

(1) Before assembling

equipment, read the
assembly instructions for the
product to become familiar
with  the  equipment  and
procedures.

(2) Use only adequate and

required equipment, tools
and instruments (e.g. torque
wrench,  battery hydrometer
and etc.).

(3) Set the parking brake and

block wheels to prevent
machine (or tractor)
movement.

(4) Lower  the  attachment  or

implement to the ground
before assembling  or
adjusting equipment.

(5) Before working under

suspended or raised
equipment, support the
equipment or attachment
and utilize the valve lock to
prevent the machine from
falling or moving out of place.

(6) Keep  fire  from  cigarettes,

matches or other ignition
sources away from fuel, oil,
antifreeze and other
flammable materials.

Indicates an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.

Indicates that equipment or
property damage could result if
instructions are not followed.

Gives helpful information

Содержание B2420

Страница 1: ......

Страница 2: ...e Lever Grip 6 Attaching the ROPS 6 Attaching the 3 Point Hitch Assembly 6 Attaching the Tail Light 7 Attaching the ROPS Cover 8 Attaching the Front Combination Light and Rearview Mirror 8 Attaching the License Light and Trailer Electrical Outlet 9 Mounting the Front Hitch 10 Attaching the Steering Wheel 11 Attaching the Seat 11 Attaching the PTO Cover 13 Hoisting the Tractor 13 Attaching the Fron...

Страница 3: ... caught in the equipment must not be worn Loose clothing can cause serious injury or death 4 Always wear a mask and protective goggles during work when dust or flying debris may be thrown by equipment 2 Assembly and adjustments 1 Before assembling equipment read the assembly instructions for the product to become familiar with the equipment and procedures 2 Use only adequate and required equipment...

Страница 4: ...vinyl ropes that secure the top of the ROPS to the iron crate 2 Take the 4 pieces of bolts M10 x 1 25 out of both side of the iron crate 3 Tie up the iron crate with a nylon band and lift up with a hoist or fork lift Be careful not to damage the tractor A Fender LH and RH mounting bolts 1 will be used again Handle them with care BThe Accessories Packaged Together with Tractor ROPS parts 4 to 8 are...

Страница 5: ...NK 1 1 3 COVER FENDER TAIL 2 2 17 HITCH FRONT 1 1 4 LIGHT ASSY COMB REAR RH 1 1 18 PIN ASSY FRONT HITCH 1 1 LIGHT ASSY COMB REAR LH 1 1 19 REARVIEW MIRROR 1 1 5 STAY TAIL COVER RH 1 1 20 STAY REARVIEW MIRROR 1 1 STAY TAIL COVER LH 1 1 21 SEAT UPPER SUPPORT 2 2 6 LIGHT ASSY COMB FRONT 2 2 22 COVER ROPS RH 1 1 7 STAY FRONT WINKER RH 1 1 COVER ROPS LH 1 1 STAY FRONT WINKER LH 1 1 23 HUB WHEEL ASSY 2 ...

Страница 6: ...WASHER M14 12 12 26 BOLT M8 x 25 4 4 PLAIN WASHER M14 12 12 LICENSE PLATE ACCESSORIES SEAT ACCESSORIES 26 BOLT M8 x 20 3 3 26 BOLT M8 x 20 5 5 NUT M8 1 1 BOLT M8 x 30 4 4 PAN HEAD SCREW M5 x 16 2 2 TAIL COVER STAY ACCESSORIES FLANGE NUT M5 2 2 26 BOLT M8 x 20 2 2 PAN HEAD SCREW M5 x 10 2 2 FRONT WINKER ACCESSORIES PAN HEAD SCREW M5 x 30 3 3 26 BOLT M8 x 25 4 4 SPRING WASHER M5 5 5 REAR ROPS ACCESS...

Страница 7: ...npacking the 3 Point Link 1 Cut off the wires and release the three point link 2 Disconnect the lower link 1 from the three point link shaft 3 Remove the collar 2 from the three point link shaft BMounting the Right and Left Fenders 1 Move the left side two levers of the tractor to the low position 2 Tilt the front of the left hand fender 1 insert the two levers 2 in the lever guide 3 3 For the rig...

Страница 8: ...le correctly BAttaching the 3 Point Hitch Assembly 1 Attach the top link 1 and top link holder 3 to the top link bracket 2 with the joint pin and set pin Set the top link 1 to the top link holder 3 A The upper hole on the top link bracket 2 is normally used for mounting 2 Insert the collar 8 3 point hitch onto the left and right of the 3 point hitch shaft 5 3 Insert the lower link 4 onto the 3 poi...

Страница 9: ...bly 1 and license holder stay 2 at the left rear of the tractor with the step bolt 3 rubber cushion 4 M8 x 20 bolt 5 and M8 nuts 6 Mid mount type ROPS Install the tail light assembly 1 at the left rear of the tractor with the step bolt 3 rubber cushion 4 and M8 nuts 6 5 Install the tail light assembly 1 with the step bolt 2 rubber cushion 3 and M8 nut 4 to the right rear of the tractor 6 Connect t...

Страница 10: ...iew mirror stay 2 with the M8 x 25 bolts 3 4 Attach the front winker stay RH with the M8 x 25 bolts 3 5 Attach the front combination lights 4 and wire harness 5 to the front winker stay with the star washers 6 and M6 nuts 7 Both sides A Install the front turn signal hazard light at the upper position 6 Connect the combination light cable 8 to the wire harness 9 Both sides A Install the front turn ...

Страница 11: ... washers and nuts 3 2 Attach the license light stay 1 to the license plate holder 4 with the two M5 x 16 pan head screws 5 and two flange nuts 6 A When attaching the license light 2 apply the ground 10 between the license plate holder 4 and the flange nut 6 as shown below A Red B Yellow C Orange D Pink Rear mount type ROPS 3 Attach the license plate holder 4 to the license holder stay 7 with the M...

Страница 12: ... nut 6 as shown below Rear and Mid mount type ROPS 6 Attach the trailer electrical outlet 1 to the trailer socket stay 5 with the M5 screw 2 M5 nuts 3 and spring washers 4 7 Attach the trailer electrical outlet 1 to the license plate holder 5 with the M5 screws 2 M5 nuts 3 and spring washers 4 Rear mount type ROPS Mid mount type ROPS Rear and Mid mount type ROPS 8 Clamp the wire harness with the c...

Страница 13: ...l should sit flat on the steering column and be positioned as shown in the figure 2 Tightening torque for the M12 nut 2 should be 30 to 49 N m 3 0 to 5 0 kgf m 3 Attach the pad 4 BAttaching the Seat 1 Attach the upper seat support 1 to the seat with the two M8 x 30 bolts 2 2 Place the seat on the tractor and fix it with five M8 x 20 bolts 1 ...

Страница 14: ...he cord band 2 to protect this switch against damages even if the seat is moved COBO SC74 M91 SEARS 607 4 Connect the connector of the OPC switch harness 2 to the connector of the machine side harness 1 Bundle the excess of these harnesses and secure them with the cord band 3 ...

Страница 15: ...h C Hoist and jigs 1 Use a 1 ton or larger hoist 2 Use belt straps to protect the painted surfaces from scratches 3 Prepare blocks and safety stands C Hoist hook position Never raise the front and rear ends at the same time A Front end Fit the front hitch to the front bumper with the four bolts Lift the assembly as shown in the figure A Suspend the front jig place a safety stands below and put the...

Страница 16: ... washers 4 each A If the tire side wheel is made for taper nut mounting use only the nut and tighten with the taper side A Be sure the hubs are facing in the proper direction 2 Tightening torque for the M14 nuts 2 should be 108 to 126 N m 11 0 to 12 8 kgf m 3 Hook a hoist to the tractor s 3 point hitch and lift the tractor 4 Pull out the crate skids from the rear 5 Insert the rear tire assembly ov...

Страница 17: ...2 Wipe the battery clean of any battery fluid on the outside Battery should be washed clean with water so no acid is left on battery case 2 Next mount the battery 1 on the mounting plate 2 while doing so make sure the two rubber plates are in the correct position see figure below 3 Fix the battery 1 in place with the battery retainer 3 the battery set bolt 4 the M6 plain washer 5 and the wing nut ...

Страница 18: ...ull stroke 2 Place the lever in the DOWN A position to lower the three point hitch 3 Place the lever in the SLOW UP C position and make sure that the three point hitch rises slowly 5 to 30 second for the full stroke 4 Place the lever in the SLOW DOWN B position and make sure that the three point hitch lowers slowly when attaching the rear implement later 3 If any of the above check points are not ...

Страница 19: ...17 ASSEMBLY INSTRUCTIONS CHECKING LIST FOR INSPECTION AFTER ASSEMBLY ...

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